As you work on a Q Model Ice Machine, be sure to pay
close attention to the safety notices in this handbook.
Disregarding the notices may lead to serious injury
and/or damage to the ice machine.
Throughout this handbook, you will see the following
types of safety notices:
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement before proceeding, and work
carefully.
Text in a Caution box alerts you to a potential
personal injury situation. Be sure to read the Caution
statement before proceeding, and work carefully.
Procedural Notices
As you work on a Q Model Ice Machine, be sure to
read the procedural notices in this handbook. These
notices supply helpful information that may assist you
as you work.
Throughout this handbook, you will see the following
types of procedural notices:
Text in an Important box provides you with
information that may help you perform a procedure
more efficiently. Disregarding this information will not
cause damage or injury, but may slow you down as
you work.
NOTE: T ext set off as a Note provides you with simple,
but useful extra information about the procedure you
are performing.
Read These Before Proceeding:
!
Caution
Important
!
Warning
!
Warning
Proper installation, care and maintenance are
essential for maximum ice production and trouble
free operation of your Manitowoc Ice Machine. If you
encounter problems not covered by this manual, do not proceed; contact Manitowoc Ice, Inc. We will be
happy to provide assistance.
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
We reserve the right to make product improvements at
any time. Specifications and design are subject to
change without notice.
PERSONAL INJURY POTENTIAL
Do not operate equipment that has b een misused,
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
PERSONAL INJURY POTENTIAL
The ice machine head section contains refrigerant
charge. Installation and brazing of the line sets must
be performed by a properly trained refrigeration
technician aware of the dangers of dealing with refrigerant charged equipment. The technician
must also be U.S. Government Environmental
Protection Agency (EPA) certified in proper
refrigerant handling and servicing procedures.
Table of Contents
General Information
How to Read a Model Number..............................1
A SELF-CONTAINED AIR-COOLED
W SELF-CONTAINED WATER-COOLED
N REMOTE AIR-COOLED
9 REMOTE AIR-COOLED
CONDENSER TYPE
ICE MACHINE
SERI ES
HOW TO READ A MODEL NUMBER
ICE CUBE SIZES
Regular
1-1/8" x 1-1/8" x 7/8"
2.86 x 2.86 x
2.22 cm
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x
2.22 cm
–1–
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x
2.22 cm
MODEL/SERIAL NUMBER LOCATION
Important
These numbers are required when requesting
information from your local Manitowoc Distributor,
service representative, or Manitowoc Ice, Inc. The
model and serial number are listed on the OWNER
WARRANTY REGISTRATION CARD. They are also
listed on the MODEL/SERIAL NUMBER DECAL
affixed to the ice machine.
ICE MACHINE WARRANTY INFORMATION
Owner Warranty Registration Card
Warranty coverage begins the day the ice machine is
installed.
Complete and mail the OWNER WARRANTY
REGISTRATION CARD as soon as possible to
validate the installation date.
If the OWNER WARRANTY REGISTRA TION CARD is
not returned, Manitowoc will use the date of sale to the
Manitowoc Distributor as the first day of warranty
coverage for your new ice machine.
–2–
Warranty Coverage
Important
GENERAL
The following Warranty outline is provided for your
convenience. For a detailed explanation, read the
warranty bond shipped with each product.
Contact your local Manitowoc representative or
Manitowoc Ice, Inc. if you need further warranty
information.
This product is intended exclusively for commercial
application. No warranty is extended for personal,
family, or household purposes.
PARTS
1. Manitowoc warrants the ice machine against
defects in materials and workmanship, under
normal use and service for three (3) years from the
date of original installation.
2. The evaporator and compressor are covered by an
additional two (2) year (five years total) warranty
beginning on the date of the original installation.
LABOR
1. Labor required to repair or replace defective
components is covered for three (3) years from the
date of original installation.
2. The evaporator is covered by an additional
two (2) year (five years total) labor warranty
beginning on the date of the original installation.
EXCLUSIONS
The following items are not included in the ice
machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as
outlined in this manual.
2. Repairs due to unauthorized modifications to the
ice machine or use of non-standard parts without
prior written approval from Manitowoc Ice, Inc.
–3–
3. Damage caused by improper installation of the ice
machine, electrical supply, water supply or
drainage, or damage caused by floods, storms, or
other acts of God.
4. Premium labor rates due to holidays, overtime, etc.;
travel time; flat rate service call charges; mileage
and miscellaneous tools and material charges not
listed on the payment schedule. Additional labor
charges resulting from the inaccessibility of
equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse,
neglect or accidents.
6. Damage or problems caused by installation,
cleaning and/or maintenance procedures
inconsistent with the technical instructions provided
in this manual.
This product is intended exclusively for commercial
application. No warranty is extended for personal,
family, or household purposes.
AUTHORIZED WARRANTY SERVICE
To comply with the provisions of the warranty, a
refrigeration service company qualified and authorized
by your Manitowoc Distributor, or a Contracted Service
Representative must perform the warranty repair.
NOTE: If the dealer you purchased the ice machine
from is not authorized to perform warranty service,
contact your Manitowoc Distributor or Manitowoc Ice,
Inc. for the name of the nearest authorized service
representative.
SERVICE CALLS
Normal maintenance, adjustments and cleaning as
outlined in this manual are not covered by the
warranty. If you have followed the procedures listed in
this manual, and the ice machine still does not perform
properly, call your Local Distributor or the Service
Department at Manitowoc Ice, Inc.
–4–
Installation
LOCATION OF ICE MACHINE
The location selected for the ice machine head section
must meet the following criteria. If any of these criteria
are not met, select another location.
The location must be free of airborne and other
contaminants.
The air temperature must be at least 35°F (1.6°C),
but must not exceed 110°F (43.4°C).
The location must not be near heat-generating
equipment or in direct sunlight.
The location must not obstruct air flow through or
around the ice machine. Refer to chart below for
clearance requirements.
The ice machine must be protected if it will be
subjected to temperatures below 32°F (0°C). Failure
caused by exposure to freezing temperatures is not
covered by the warranty. See “Removal from
Service/Winterization”
ICE MACHINE HEAD SECTION CLEARANCE
REQUIREMENTS
Q370
Top/Sides12" (30.5 cm)5" (12.7 cm)
Back5" (12.7 cm)5" (12.7 cm)
Self-Contained
Air-Cooled
Water-Cooled
Q1300 Q1600
Q1800
Top/Sides24" (61 cm)8" (20.3 cm)
Back12" (30.5 cm)5" (12.7 cm)
All other
Q models
Top/Sides8" (20.3 cm)5" (12.7 cm)
Back5" (12.7 cm)5" (12.7 cm)
Q1600 is not available as an air-cooled model.
Self-Contained
Air-Cooled
Self-Contained
Air-Cooled
–5–
Water-Cooled
and Remote
Water-Cooled
and Remote
STACKING TWO ICE MACHINES ON A
SINGLE STORAGE BIN
A stacking kit is required for stacking two ice
machines. Installation instructions are supplied with
the stacking kit.
Q450/Q600/
Q800/Q1000
Top/Sides16" (40.64 cm)5" (12.70 cm)
Back5" (12.70 cm)5" (12.70 cm)
Q1300
Q1600
Q1800
Top/Sides48" (121.92 cm)24" (60.96 cm)
Back12" (30.48 cm)12" (30.48 cm)
Q1600 is not available as an air-cooled model.
Stacked
Self-Contained
Air-Cooled
Stacked
Self-Contained
Air-Cooled
Stacked
Water-Cooled and
Remote
Stacked
Water-Cooled and
Remote
–6–
Calculating Remote Condenser
!
Caution
Installation Distances
LINE SET LENGTH
The maximum length is 100' (30.5 m).
The ice machine compressor must have the proper oil
return. The receiver is designed to hold a charge
sufficient to operate the ice machine in ambient
temperatures between -20°F (-28.9°C) and 120°F
(49°C), with line set lengths of up to 100' (30.5 m).
LINE SET RISE/DROP
The maximum rise is 35' (10.7 m).
The maximum drop is 15' (4.5 m).
If a line set has a rise followed by a drop, another
rise cannot be made. Likewise, if a line set has a
drop followed by a rise, another drop cannot be
made.
–7–
CALCULATED LINE SET DISTANCE
The maximum calculated distance is 150' (45.7 m).
Line set rises, drops, horizontal runs (or combinations
of these) in excess of the stated maximums will
exceed compressor start-up and design limits. This will
cause poor oil return to the compressor.
Make the following calculations to make sure the line
set layout is within specifications.
1. Insert the measured rise into the formula below.
Multiply by 1.7 to get the calculated rise.
(Example: A condenser located 10 feet above the
ice machine has a calculated rise of 17 feet.)
2. Insert the measured drop into the formula below.
Multiply by 6.6 to get the calculated drop.
(Example. A condenser located 10 feet below the
ice machine has a calculated drop of 66 feet.)
3. Insert the measured horizontal distance into the
formula below. No calculation is necessary.
4. Add together the calculated rise, calculated drop,
and horizontal distance to get the total calculated distance. If this total exceeds 150'
(45.7 m), move the condenser to a new location
and perform the calculations again.
MAXIMUM LINE SET DISTANCE FORMULA
Step 1.
Measured Rise ____ X 1.7 = ______Calculated Rise
(35 ft. Max)
Step 2.
Measured Drop ____ X 6.6 = ______Calculated Drop
(15 ft. Max.)
Step 3.
Measured Horizontal Distance = _________Horizontal
(100 ft. Max.) Distance
Step 4.
Total Calculated Distance = ________Total Calculated
(150 ft. Max.) Distance
–8–
THIS PAGE INTENTIONALLY LEFT BLANK
–9–
THIS PAGE INTENTIONALLY LEFT BLANK
–10–
Removal from Service/Winterization
!
Caution
GENERAL
Special precautions must be taken if the ice machine is
to be removed from service for an extended period of
time or exposed to ambient temperatures of 32°F
(0°C) or below.
If water is allowed to remain in the ice machine in
freezing temperatures, severe damage to some
components could result. Damage of this nature is
not covered by the warranty.
Follow the applicable procedure below.
SELF-CONTAINED AIR-COOLED ICE MACHINES
1. Disconnect the electric power at the circuit breaker
or the electric service switch.
2. Turn off the water supply.
3. Remove the water from the water trough.
4. Disconnect and drain the incoming ice-making
water line at the rear of the ice machine.
5. Blow compressed air in both the incoming water
and the drain openings in the rear of the ice
machine until no more water comes out of the inlet
water lines or the drain.
6. Make sure water is not trapped in any of the water
lines, drain lines, distribution tubes, etc.
WATER-COOLED ICE MACHINES
1. Perform steps 1-6 under “Self-Contained AirCooled Ice Machines.”
2. Disconnect the incoming water and drain lines from
the water-cooled condenser.
–11–
3. Insert a large screwdriver between the bottom
SV1624
spring coils of the water regulating valve. Pry
upward to open the valve.
4. Hold the valve open and blow compressed air
through the condenser until no water remains.
REMOTE ICE MACHINES
1. Move the ICE/OFF/CLEAN switch to OFF.
2. “Frontseat” (shut off) the receiver service valves.
Hang a tag on the switch as a reminder to open the
valves before restarting.
3. Perform steps 1-6 under “Self-Contained AirCooled Ice Machines.”
AUCS® ACCESSORY
Refer to the AuCS Accessory manual for
winterization of the AuCS
Accessory.
–12–
Ice Making Sequence of Operation
SELF-CONTAINED AIR- AND WATER-COOLED
Initial Start-Up or Start-Up After
Automatic Shut-Off
1. Water Purge
Before the compressor starts, the water pump and
water dump solenoid are energized for 45 seconds to
purge the ice machine of old water. This ensures that
the ice-making cycle starts with fresh water.
The harvest valve(s) is also energized during the
water purge, although it stays on for an additional 5
seconds (50-second total on time) during the initial
refrigeration system start-up.
2. Refrigeration System Start-Up
The compressor starts after the 45 second water
purge, and it remains on throughout the entire Freeze
and Harvest Sequences. The water fill valve is
energized at the same time as the compressor. It
remains on until the water level sensor closes for 3
continuous seconds, or until a six-minute time period
has expired. The harvest valve(s) remains on for 5
seconds during initial compressor start-up and then
shuts off.
At the same time the compressor starts, the
condenser fan motor (air-cooled models) is supplied
with power throughout the entire Freeze and Harvest
Sequences. The fan motor is wired through a fan cycle
pressure control, therefore it may cycle on and off.
(The compressor and condenser fan motor are wired
through the contactor. As a result, anytime the
contactor coil is energized, the compressor and fan
motor are supplied with power.)
–13–
Freeze Sequence
3. Prechill
The compressor is on for 30 seconds prior to water
flow to prechill the evaporator.
4. Freeze
The water pump restarts after the 30-second prechill.
An even flow of water is directed across the
evaporator and into each cube cell, where it freezes.
The water fill valve will cycle on, then off one more
time to refill the water trough.
When sufficient ice has fo rmed, the wate r flow (not the
ice) contacts the ice thickness probe. After
approximately 7 seconds of continual water contact,
the Harvest sequence is initiated. The ice machine
cannot initiate a Harvest sequence until a 6-minute
freeze lock has been surpassed.
–14–
Harvest Sequence
5. Water Purge
The water pump continues to run, and the water dump
valve energizes for 45 seconds to purge the water in
the sump trough. The water fill valve energizes (turns
on) and de-energizes (turns off) strictly by time. The
water fill valve energizes for the last 15 seconds of the
45-second water purge. The water purge
must be at
the factory setting of 45 seconds for the fill valve to
energize during the last 15 seconds of the Water
Purge. If set at less than 45 seconds the water fill
valve does not energize during the water purge.
After the 45 second water purge, the water fill valve,
water pump and dump valve de-energize. (Refer to
“Water Purge Adjustment” for details.) The harvest
valve also opens at the beginning of the water purge to
divert hot refrigerant gas into the evaporator.
6. Harvest
The harvest valve(s) remains open and the refrigerant
gas warms the evaporator causing the cubes to slide,
as a sheet, off the evaporator and into the storage bin.
The sliding sheet of cubes swings the water curtain
out, opening the bin switch. The momentary opening
and re-closing of the bin switch terminates the harvest
sequence and returns the ice machine to the freeze
sequence (Step 3 - 4.)
–15–
Automatic Shut-Off
7. Automatic Shut-Off
When the storage bin is full at the end of a harvest
sequence, the sheet of cubes fails to clear the water
curtain and will hold it open. After the water curtain is
held open for 7 seconds, the ice machine shuts off.
The ice machine remains off for 3 minutes before it
can automatically restart.
The ice machine remains off until enough ice has been
removed from the storage bin to allow the ice to fall
clear of the water curtain. As the water curtain swings
back to the operating position, the bin switch re-closes
and the ice machine restarts (steps 1 - 2), provided the
3 minute delay period is complete.
–16–
Ice Making
Sequence of
Operation
Initial Start-Up
1. Water Purge
–17–
2. Refrigeration
System Start-up
Freeze Sequence
3. Prechill
4. FreezeOn
Energized Parts Chart
Control Board RelaysContactor
1
Water
Pump
OnOffOnOnOffOffOff
OffOnOnOffOnOn
Off
2
Water Fill
Valve
May Cycle
On/Off
during first
45 sec.
Cycles
On then Off
one more
time
3
Harvest
Valve
4
Water
Dump
Valve
5
Contactor
Coil
Compressor
OffOffOnOn
OffOffOnOn
5A
Condenser
Fan Motor
May Cycle
On/Off
May Cycle
On/Off
May Cycle
On/Off
5B
Length
of Time
45 Seconds
5 Seconds
30 Seconds
Unit 7 Sec.
Water Contact
w/Ice Thickness Probe
Energized Parts Chart (Continued)
Ice Making
Sequence of
Operation
1
Water
Pump
Harvest Sequence
5. Water Purge
–18–
6. HarvestOffOffOnOffOnOn
7. Automatic
Shut-Off
On
OffOffOffOffOffOffOff
Control Board RelaysContactor
2
Water Fill
Valve
30 sec.
Off
15 sec.
On
3
Harvest
Valve
4
Water
Dump
Valve
5
Contactor
Coil
OnOnOnOn
5A
Compressor
5B
Condenser
Fan Motor
May Cycle
On/Off
May Cycle
On/Off
Length
of Time
Factory
Set at
45 Seconds
Bin Switch
Activation
Until Bin Switch
Re-closes
REMOTE
Initial Start-Up or Start-Up After
Automatic Shut-Off
1. Water Purge
Before the compressor starts, the water pump and
water dump solenoid are energized for 45 seconds, to
completely purge the ice machine of old water. This
feature ensures that the ice making cycle starts with
fresh water.
The harvest valve and harvest pressure regulating
(HPR) solenoid valves also energize during water
purge, although they stay on for an additional 5
seconds (50 seconds total on time) during the initial
refrigeration system start-up.
2. Refrigeration System Start-Up
The compressor and liquid line solenoid valve
energize after the 45 second water purge and remain
on throughout the entire Freeze and Harvest
Sequences. The water fill valve is energized at the
same time as the compressor. It remains on until the
water level sensor closes for 3 continuous seconds, or
until a six-minute time period has expired. The harvest
valve and HPR solenoid valves remain on for 5
seconds during initial compressor start-up and then
shut off.
The remote condenser fan motor starts at the same
time the compressor starts and remains on throughout
the entire Freeze and Harvest Sequences.
–19–
Freeze Sequence
3. Prechill
The compressor is on for 30 seconds prior to water
flow, to prechill the evaporator.
4. Freeze
The water pump restarts after the 30 second prechill.
An even flow of water is directed across the
evaporator and into each cube cell, where it freezes.
The water fill valve will cycle on and then off one more
time to refill the water trough.
When sufficient ice has fo rmed, the wate r flow (not the
ice) contacts the ice thickness probe. After
approximately 7 seconds of continual water contact,
the harvest sequence is initiated. The ice machine
cannot initiate a harvest sequence until a 6 minute
freeze lock has been surpassed.
–20–
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