Manitowoc SD0672C, SY0674C, IB0624YC, IB0622DC, CVD0675 Technician's Handbook

...
Technician’s
Handbook
Manitowoc
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
S Model & Ice Beverage
QuietQube
®
Ice Machines
Part Number 80-1505-3 6/11
Safety Notices
As you work on Manitowoc equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
Throughout this handbook, you will see the following types of safety notices:
Procedural Notices
As you work on Manitowoc equipment, be sure to read the procedural notices in this handbook. These notices supply helpful information which may assist you as you work.
Throughout this handbook, you will see the following types of procedural notices:
!
Warning
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
!
Caution
Text in a Caution box alerts you to a situation in which you could damage the equ ipment. Be sure to read the Caution statement before proceeding, and work carefully.
Important
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
!
Caution
Proper installation, care and maintenance are essential for maximum performance and trouble­free operation of your Manitowoc equipment. If you encounter problems not covered by this handbook, do not proceed, contact Manitowoc Foodservice Group. We will be happy to provide assistance.
Important
Routine adjustments and maintenance procedures outlined in this handbook are not covered by the warranty.
! Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
We reserve the right to make prod uct
improvements at any time. Specifications and
design are subject to change without notice.
Part Number 80-1505-3 6/11 5
Table of Contents
General Information
Model Numbers . . . . . . . . . . . . . . . . . .13
How to Read a Model Number . . . . . .14
Ice Cube Sizes . . . . . . . . . . . . . . . . . .15
Model/Serial Number Location . . . . . .16
Energy Efficient Ice Machine
Serial Breaks . . . . . . . . . . . . . . . . . . . .16
Ice Machine Warranty Information . . . 17
Installation
Location of Ice Machine . . . . . . . . . . .23
Ice Machine Head Section
Clearance Requirements . . . . . . . . . . .24
Stacking Two Ice Machines on a
Single Storage Bin . . . . . . . . . . . . . . .25
Ice Deflector . . . . . . . . . . . . . . . . . . . .25
Removing the Front Panels . . . . . . . . . 26
Location of CVD
®
Condensing Unit . . .27 Condensing Unit Clearance
Requirements . . . . . . . . . . . . . . . . . . .28
Bin Installation . . . . . . . . . . . . . . . . . . .29
S1470C/S1870C/S2070C/S2170C
Installation on a Manitowoc Bin . . . . . .31
Ice Machine on a Dispenser Installation 33 Ice Machine Head Section Water
Supply and Drains . . . . . . . . . . . . . . . .36
Water Cooled Condenser Water Supply
and Drains . . . . . . . . . . . . . . . . . . . . . .38
Electrical Requirements . . . . . . . . . . .39
Refrigeration System Installation . . . . .41
6 Part Number 80-1505-3 6/11
Operational Checks . . . . . . . . . . . . . . . . . 61
General . . . . . . . . . . . . . . . . . . . . . . . . 61
Water Level . . . . . . . . . . . . . . . . . . . . 61
Ice Thickness Check . . . . . . . . . . . . . 62
Harvest Sequence Water Purge . . . . . 63
Electronic Bin Thermostat Instructions IB600C/IB680C/IB800C/IB1000C Only
Positioning . . . . . . . . . . . . . . . . . . . . . 64
Component Identification
Ice Machine Head Sections . . . . . . . . 67
CVD
®
Condensing Units . . . . . . . . . . . 71
Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Cleaning / Sanitizing Procedure . . . . . . . 74
Cleaning Procedure . . . . . . . . . . . . . . 74
Parts Removal for Cleaning/Sanitizi ng 76
Sanitizing Procedure . . . . . . . . . . . . . 83
Procedure to Clean He av il y Scaled
Ice Machines . . . . . . . . . . . . . . . . . . . . . . 85
General . . . . . . . . . . . . . . . . . . . . . . . . 85
Cleaning Procedure . . . . . . . . . . . . . . 85
Parts Removal for Cleaning/Sanitizi ng 88
Sanitizing Procedure . . . . . . . . . . . . . 102
Additional Component Removal . . . . . 104
Removal from Service/Winterization . . . 109
General . . . . . . . . . . . . . . . . . . . . . . . . 109
CVD1486 Water Cooled Condensing Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Sequence of Operation
Initial Start-Up or Start-Up After
Automatic Shut-Off . . . . . . . . . . . . . . . 111
Freeze Sequence . . . . . . . . . . . . . . . . 113
Harvest Sequence . . . . . . . . . . . . . . . 114
Automatic Shut-Off . . . . . . . . . . . . . . . 117
Part Number 80-1505-3 6/11 7
Troubleshooting
Safety Limits . . . . . . . . . . . . . . . . . . . . . . .123
Safety Limit Analysis . . . . . . . . . . . . . .125
Safety Limit#1 . . . . . . . . . . . . . . . . . . .126
Safety Limit #2 . . . . . . . . . . . . . . . . . .127
Safety Limit #3 . . . . . . . . . . . . . . . . . .128
Control Board Testing . . . . . . . . . . . . . . .129
Control Board Test Cycle . . . . . . . . . .129
Troubleshooting By Symptom . . . . . . . .130
Symptom #1 Ice Machine Will Not Run .131
Diagnosing an Ice Machine Head Section
that Will Not Run . . . . . . . . . . . . . . . . .133
Diagnosing a Condensing Unit
That Will Not Run . . . . . . . . . . . . . . . .134
Compressor Electrical Diagnostics . . .135
Symptom #2 Low Production, Long Freeze
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Symptom #2 - Refrigeration System Opera-
tional Analysis Tables . . . . . . . . . . . . . 140
Symptom #2 - Freeze Cycle Refrigeration System Operational Analysis Table Proce-
dures . . . . . . . . . . . . . . . . . . . . . . . . . .149
Symptom #3 Ice Will Not Harvest . . . . . .166
Ice Machine will Not Harvest Diagnostics
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
Harvest Problems . . . . . . . . . . . . . . . .167
Symptom #3 Ice Will Not Harvest, Cubes Are
Not Melted Flowchart . . . . . . . . . . . . . . . .168
Symptom #4 Ice Will not Harvest - Cubes Are
Melted Flowchart . . . . . . . . . . . . . . . . . . .172
8 Part Number 80-1505-3 6/11
Component Check Procedures
Electrical Components . . . . . . . . . . . . . . 175
Main Fuse . . . . . . . . . . . . . . . . . . . . . . 175
Bin Switch . . . . . . . . . . . . . . . . . . . . . . 176
Harvest Assist Air Pump . . . . . . . . . . . 179
ICE/OFF/CLEAN Toggle Switch . . . . . 180
Ice Thickness Probe (Harvest Initia tion )
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Water Level Control Circuitry . . . . . . . 187
Electronic Bin Thermostat Control . . . 193 Compressor Electrical Diagnostics . . . 199
Diagnosing Start Components . . . . . . 201
Refrigeration Components . . . . . . . . . . . 204
Refrigerant Charge Verification . . . . . 204
Suction Accumulator Operation . . . . . 206
Headmaster Control Valve . . . . . . . . . 207
Headmaster Valve Water-Cooled Condens-
ing Unit - CVD1476 . . . . . . . . . . . . . . . 212
Water Regulating Valve CVD1476 . . . 214
Fan Cycle Control . . . . . . . . . . . . . . . . 215
High Pressure Cutout (HPCO) Control 216 Low Pressure Cutout (LPCO) Control 217
Refrigerant Recovery/Evacuation . . . . . 218
Connections . . . . . . . . . . . . . . . . . . . . 219
Recovery/Evacuation Procedures . . . 221
Charging Procedures . . . . . . . . . . . . . 222
System Contamination Cleanup . . . . . . . 223
Determining Severity of Contamination 223
Cleanup Procedure . . . . . . . . . . . . . . 225
Refrigerant Reuse Policy . . . . . . . . . . . . 230
Part Number 80-1505-3 6/11 9
Component Specifications
Main Fuse . . . . . . . . . . . . . . . . . . . . . .233
Bin Switch . . . . . . . . . . . . . . . . . . . . . .233
Harvest Assist Air Pump . . . . . . . . . . .233
ICE/OFF/CLEAN Toggle Switch . . . . .233
Electronic Bin Thermostat Control . . . .233
Water Regulating Valve . . . . . . . . . . .233
Fan Cycle Control . . . . . . . . . . . . . . . .234
High Pressure Cutout (HPCO) Control 234 Low Pressure Cutout (LPCO) Control . 234
Filter-Driers . . . . . . . . . . . . . . . . . . . . .235
Total System Refrigerant Charge . . . .237
Charts
Cycle Times/24-Hour Ice Production/Refriger-
ant Pressure . . . . . . . . . . . . . . . . . . . . . . .239
S0600C/CVD0675 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .240
SD0682C/CVD0685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .241
SY0684C/CVD0685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .242
IB0600C/CVD675 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .243
IB0682DC/CVD685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .244
IB0684YC/CVD685 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .245
SD0872C/SY0874C/CVD0885 Series Remote Air Cooled Machines Before Serial
Number 110682385 . . . . . . . . . . . . . .246
SD0872C/CVD0885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . .247
SY0874C/CVD0885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . .248
IB0822DC/IB0824YC/CVD885 Series Re­mote Air Cooled Machines Before Serial
Number 110682385 . . . . . . . . . . . . . .249
10 Part Number 80-1505-3 6/11
IB0822DC/CVD885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . . 250
IB0824YC/CVD885 Series Remote Air Cooled Machines After Serial Number
110682385 . . . . . . . . . . . . . . . . . . . . . 251
SD1072C/SY1074C/CVD1085 Series Re­mote Air Cooled Machines Before Serial
Number 110697654 . . . . . . . . . . . . . . 252
SD1072C/CVD1085 Series Remote Air Cooled Machines After Serial Number
110697654 . . . . . . . . . . . . . . . . . . . . . 253
SY1074C/CVD1085 Series Remote Air Cooled Machines After Serial Number
110697654 . . . . . . . . . . . . . . . . . . . . . 254
IB1022DC/IB1024YC/CVD1075/CVD1085/ CVD1285 Series Remote Air Cooled Machines Before Serial Number 110697294
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
IB1022DC/CVD1185 Series Remote Air Cooled Machines After Serial Number
110697294 . . . . . . . . . . . . . . . . . . . . . 256
IB1024YC/CVD1185 Series Remote Air Cooled Machines After Serial Number
110697294 . . . . . . . . . . . . . . . . . . . . . 257
SD1272C/SY1274C/CVD1285 Series Re­mote Air Cooled Machines Before Serial
Number 110706336 . . . . . . . . . . . . . . 258
SD1272C/CVD1285 Series Remote Air Cooled Machines After Serial Number
110706336 . . . . . . . . . . . . . . . . . . . . . 259
SY1274C/CVD1285 Series Remote Air Cooled Machines After Serial Number
110706336 . . . . . . . . . . . . . . . . . . . . . 260
S1470C/CVD1485 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . 261
S1470C/CVD1486 Remote Water Cooled 262 SD1872C/CVD1885 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . 263
Part Number 80-1505-3 6/11 11
SY1874C/CVD1885 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .264
SD2072C/CVD2075 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .265
SY2074C/CVD2075 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .266
SD2172C/CVD2085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .267
SY2174C/CVD2085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .268
SD3072C/CVD3085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .269
SY3074C/CVD3085 Series Remote Air
Cooled . . . . . . . . . . . . . . . . . . . . . . . . .270
Diagrams
Wiring Diagrams . . . . . . . . . . . . . . . . . . . .271
Wiring Diagram Legend . . . . . . . . . . . .271
S600C/S850C/1000C/S1200C . . . . . .272
S600C/S680C/S850C/1000C/S1200C 273 S1470C/S1870C/S2070C/S2170C . . .274
S3070C 115/60/1 . . . . . . . . . . . . . . . .275
S3070C 230V/50Hz/1Ph . . . . . . . . . .276
IB0600C/IB0800C/IB1000C with S Control Board and Electronic Bin Thermostat .277 IB0600C/IB0680C/IB0800C/IB1000C with Air Assist/S Control Board/Electronic
Bin Thermostat . . . . . . . . . . . . . . . . . .278
CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD3085 -
1 Phase . . . . . . . . . . . . . . . . . . . . . . . .279
CVD2085 without PTCR- 1 Phase . . .280
CVD2085 with PTCR- 1 Phase . . . . . .281
CVD675/CVD685/CVD885/CVD1075/ CVD1085/CVD1185/CVD1285/CVD1485/ CVD1486/CVD1885/CVD2075/CVD2085/
CVD3085 - 3 Phase . . . . . . . . . . . . . .282
CVD3085 380V/50hz/3ph . . . . . . . . . .283
12 Part Number 80-1505-3 6/11
Electronic Control Board . . . . . . . . . . . . 284
Single and Twin Evaporator Models . . 284
Quad Evaporator Models . . . . . . . . . . 286
Refrigeration Tubing Sche matics . . . . . 287
S600C/S680C/S850C/S1000C/S1200C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
S600C/S680C/S850C/S1000C/S1200C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
Ice Beverage IB0600C/IB0680C/IB0800C/
IB1000C . . . . . . . . . . . . . . . . . . . . . . . 289
Ice Beverage IB0600C/IB0680C/IB0800C/
IB1000C . . . . . . . . . . . . . . . . . . . . . . . 290
S1470C/S1870C/S2070C/S2170C . . . 291 S1470C/S1870C/S2070C/S2170C . . . 292 S1476C Water-Cooled Condenser . . . 293
S3070C Without Check Valve . . . . . . 294
S3070C With Check Valve . . . . . . . . . 295
Part Number 80-1505-3 6/11 13
General Information
MODEL NUMBERS
This manual covers the following models:
Ice Machine Head
Section
CVD Condensing Unit*
SD0672C
SY0674C IB0624YC IB0622DC
CVD0675
SD0682C
SY0684C IB0684YC IB0682DC
CVD0685
SD0872C
SY0874C IB0824YC IB0822DC
CVD0885
SD1072C
SY1074C
CVD1085
IB1024YC IB1022DC
CVD1185 CVD1285 CVD1085 CVD1075
SD1272C
SY1274C
CVD1285
SD1472C
SY1474C
CVD1485 CVD1486
SD1872C
SY1874C
CVD1885
SD2072C
SY2074C
CVD2075
SD2172C
SY2174C
CVD2085
SD3072C
SY3074C
CVD3085
*For 3 phase electrical option: add the number “3”
to end of model number (CVD10853).
14 Part Number 80-1505-3 6/11
HOW TO READ A MODEL NUMBER Head Section
Condensing Unit
S Y 1074 C 3
ICE MACHINE
MODEL
ICE CUBE SIZE
D DICE Y HALF DICE
# CUBE SIZE 2 DICE
3 DICE 4 HALF-DICE 5 HALF-DICE
CONDENSER TYPE AIR-COOLED
WATER-COOLED AIR-COOLED WATER-COOLED
AY
Y SELF-CONTAINED AIR-COOLED
WY Y SELF-CONTAINED WATER-COOLED CY Y CVD REMOTE AIR or WATER-COOLED DC CVD REMOTE AIR-COOLED - DICE YC CVD REMOTE AIR-COOLED - HALF DICE
7 CVD REMOTE
AIR-COOLED
CONDENSER TYPE
ICE MACHINE
SERIES
ADDITIONAL SPECS
3 3 PHASE SI INCLUDES AuCS SI BUILT IN
CVD 1485 3
CONDENSING
UNIT MODEL
3 PHASE
CONDENSING
UNIT SERIES
5 AIR-COOLED 6 WATER-COOLED
Part Number 80-1505-3 6/11 15
ICE CUBE SIZES
Dice
7/8" x 7/8" x 7/8"
2.22 x 2.22 x2.22 cm
Half Dice
3/8" x 1-1/8" x 7/8"
0.95 x 2.86 x 2.22 cm
! Warning
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concer nin g use of the appliance by a person responsible for their safety.
! Warning
All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector. Prior to using a non-Manitowoc ice storage system with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.
16 Part Number 80-1505-3 6/11
MODEL/SERIAL NUMBER LOCATION
These numbers are required when requesting information from your local Manitowoc Distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine.
ENERGY EFFICIENT ICE MACHINE SERIAL BREAKS
Some specifications have changed since our release of Energy Efficient machines. The following machines have a serial break to indicate when they became Energy Efficient.
Series Ice
Machine
Serial Break for Energy
Efficient Machines
S850C 110682385 S1000C 110697654 S1200C 110706336
IB800C 110682385
IB1000C 110697294
CVD885 110673885
Part Number 80-1505-3 6/11 17
ICE MACHINE WARRANTY INFORMATION Owner Warranty Registration Card
Warranty coverage begins the day the ice machine is installed.
If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Important
Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.
18 Part Number 80-1505-3 6/11
Commercial Warranty Coverage
GENERAL The following Warranty outline is provided for your
convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc representative or Manitowoc Ice if you need further warranty information.
PARTS
1. Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
2. The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.
LABOR
1. Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
2. The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.
Part Number 80-1505-3 6/11 19
EXCLUSIONS The following items are not included in the ice
machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as outlined in this manual.
2. Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice
3. Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.
AUTHORIZED WARRANTY SERVICE To comply with the provisions of the warranty, a
refrigeration service company qualified and authorized by your Manitowoc Distributor, or a Contracted Service Representative must perform the warranty repair.
SERVICE CALLS Normal maintenance, adjustments and cleaning as
outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your Local Distribu to r or the Service Department at Manitowoc Ice.
20 Part Number 80-1505-3 6/11
RESIDENTIAL ICE MACHINE LIMITED WARRANTY
WHAT DOES THIS LIMITED WARRANTY COVER? Subject to the exclusions and limitations below,
Manitowoc Ice (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-up in accordance with the instruction manual supplied with the Product.
HOW LONG DOES THIS LIMITED WARRANTY LAST?
WHO IS COVERED BY THIS LIMITED WARRANTY? This limited warranty only applies to the original
consumer of the Product and is not transferable. WHAT ARE MANITOWOC ICE’S OBLIGATIONS
UNDER THIS LIMITED WARRANTY? If a defect arises and Manitowoc receives a valid
warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty . Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.
Product Covered Warranty Period
Ice Machine
Twelve months from the
sale date
Part Number 80-1505-3 6/11 21
HOW TO OBTAIN WARRANTY SERVICE To obtain warranty service or information regarding
your Product, please contact us at: MANITOWOC ICE 2110 So. 26 th St. P.O. Box 1720, Manitowoc, WI 54221-1720 Telephone: 920-682-0161 Fax: 920-683-7585 www.manitowocice.com WHAT IS NOT COVERED?
This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and (5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.
E
XCEPT AS STATED IN THE FOLLOWING SENTENCE, THIS
L
IMITED WARRANTY IS THE SOLE AND EXCLUSIVE
W
ARRANTY OF MANITOWOC WITH REGARD TO THE
P
RODUCT. ALL IMPLIED WARRANTIES ARE STRICTLY
L
IMITED TO THE DURATION OF THE LIMITED WARRANTY
A
PPLICABLE TO THE PRODUCTS AS STATED ABOVE,
I
NCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF
M
ERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
P
URPOSE.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
22 Part Number 80-1505-3 6/11
IN NO EVENT SHALL MANITOWOC OR ANY OF ITS A
FFILIATES BE LIABLE TO THE CONSUMER OR ANY
O
THER PERSON FOR ANY INCIDENTAL, CONSEQUENTIAL
O
R SPECIAL DAMAGES OF ANY KIND (INCLUDING,
W
ITHOUT LIMITATION, LOSS OF PROFITS, REVENUE OR
B
USINESS) ARISING FROM OR IN ANY MANNER
C
ONNECTED WITH THE PRODUCT, ANY BREACH OF THIS
L
IMITED WARRANTY, OR ANY OTHER CAUSE
W
HATSOEVER, WHETHER BASED ON CONTRACT, TORT
O
R ANY OTHER THEORY OF LIABILITY.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
HOW STATE LAW APPLIES This limited warranty gives you specific legal rights,
and you may also have rights that vary from state to state or from one jurisdiction to another.
REGISTRATION CARD To secure prompt and continuing warranty service, this
warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the registration card and send it to Manitowoc.
Part Number 80-1505-3 6/11 23
Installation
LOCATION OF ICE MACHINE S600C/S680C/S850C/S1000C/S1200C/S1470C/
S1870C/S2070C/S2170C/S3070C
The location selected for the ice machine head section must meet the following criteria. If any of these criteria are not met, select another location.
The location must be free of airborne and other contaminants.
The air temperature must be at least 35°F (1.7°C), but must not exceed 110°F (43.4 °C).
The location must not be near heat-generating equipment, in direct sunlight and be protected from weather.
The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.
IB0600C/IB0680C/IB0800C/IB1000C
Ice/Beverage Ice Machines require the installation of a thermostat to maintain dispenser ice level. The thermostat ships with the ice machine.
The ice machine head is installed with the electrical inlet, water supply inlet, refrigeration tubing and water drain entering from the back of the ice machine.
The ice machine head section contains a service loop that must remain installed between the ice machine head section and line set. Sufficient tubing length must be available to allow 180° rotation of the ice machine.
Maintain a 3” space between the back of the ice machine and the back of the dispenser to allow room for the refrigeration line set service loop.
The water inlet and electrical connection must contain a service loop to allow future service and maintenance access.
The drain line must contain a union or other suitable means of disconnection at the ice machine head section.
24 Part Number 80-1505-3 6/11
The location must be free of airborne and other contaminants.
The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4 °C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must not obstruct airflow through or around the ice machine. Refer to ice machine head section clearance requirements.
ICE MACHINE HEAD SECTION CLEARANCE REQUIREMENTS
S600C/S680C/S850C/S1000C/S1200C/S1470C/ S1870C/S2070C/S2170C
Top 5” (12.7 cm) is recommended for efficient
operation and removal of top cover/servicing. Sides 5” (12.7 cm) is recommended for efficient
operation and servicing. There is no minimum clearance required.
Back 3” (7.6 cm) required when routing electrical inlet, water inlet and refrigeration tubing out of the top of the unit.
5” (12.7 cm) required when routing all connections out the back.
IB0600CIB0680C/IB0680C/IB0800C/IB1000C Top 2” (5.1 cm) required clearance for cleaning
procedures and servicing. Back 5” (12.7 cm) required when routing all
connections out the back.
Sides 8” (20.3 cm) required for servicing. S3070C
Top/Sides 8” (20.3 cm) recommended clearance for
efficient operation and removal of top cover/servicing. There is no minimum clearance required.
Back 24” (61.0 cm) required when routing all connections out the back.
NOTE: 24” (61.0 cm) on all sides is recommended to allow access without moving the machine.
Part Number 80-1505-3 6/11 25
STACKING TWO ICE MACHINES ON A SINGLE STORAGE BIN
S QuietQube ice machines cannot be stacked. However an adapter is available that allows two S QuietQube ice machines to be placed side by side on 60” Manitowoc F & B style bins.
ICE DEFLECTOR
An ice deflector is required for all ice machines installed on a bin.
!
Caution
The ice machine head section must be protected if it will be subjected to temperatures b elow 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization” page 109.
!
Warning
S1470C/S1870C/S2170C ice machines are not approved for use on Manitowoc B570 bins.
!
Warning
30” large capacity B model bins must be attached to the wall with the bracket provided with the bin.
26 Part Number 80-1505-3 6/11
REMOVING THE FRONT PANELS
1. Disconnect power to ice machine.
2. Loosen screws. Do not remove they are retained by o-rings to prevent loss.
3. To remove right front door lift up and remove.
Door Removal
4. Open left front door to 45 degrees.
5. Support with left hand, depress top pin, tilt top of door forward and lift out of bottom pin to remove.
3
2
5
Part Number 80-1505-3 6/11 27
LOCATION OF CVD® CONDENSING UNIT
The location selected for the CVD Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.
CVD885/CVD1075/CVD1085/CVD1485/
CVD1885/CVD2085 Only - The air temperature must be at least -20°F (-28.9°C) but must not exceed 130°F (54.4°C).
CVD675/CVD685/CVD1185/CVD2075/CVD3085
Only - The air temperature must be at least
-20°F (-28.9°C) but must not exceed 120°F (48.9°C).
CVD1486 Only- The air temperature must be at
least 50°F (10°C) but must not exceed 110°F (43°C).
The location must not allow exhaust fan heat and/
or grease to enter the condenser.
The location must not obstruct airflow through or
around the condensing unit. See below for clearance requirements.
28 Part Number 80-1505-3 6/11
CONDENSING UNIT CLEARANCE REQUIREMENTS
CVD675/CVD685/CVD885/CVD1075/CVD1085/ CVD1185/ CVD2075/CVD2085
Top/Sides - There is no minimum clearance required,
although 6” (15.2 cm) is recommended for efficient operation and servicing only.
Front/Back - 48” (122 cm) CVD1285/CVD1485/CVD1885
Top/Sides - There is no minimum clearance required,
although 6” (15.2 cm) is recommended for efficient operation and servicing only.
Front - 24” (61 cm) Back - 48” (122 cm)
CVD1486 ONLY Top - 5” (12.7 cm) is required for efficient operation
and servicing.
Front/Back/Sides - 12” (30.5 cm) CVD3085
Top/Sides - There is no minimum clearance required,
although 8” (20.3 cm) is recommended for efficient operation and servicing only.
Front/Back - 24” (122 cm)
NOTE: 24” (61.0 cm) on all sides is recommended to allow easy access.
Part Number 80-1505-3 6/11 29
BIN INSTALLATION
All ice machines installed on a bin require an ice deflector. Manitowoc bins have a built in deflector that requires no modifications when used with a forward facing evaporator. Ice machines with multiple evaporators require a deflector kit.
Bin adapters or custom bin tops are available to allow installation of a 30” ice machine on a 48” or 60” bin. Refer to ice machine price list for options (http://www.manitowocice.com/sales/price.asp).
!
Warning
Manitowoc QuietQube ice machines require the ice storage bin to incorporate an ice deflector.
Prior to using a non-Manitowoc ice storage system with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.
30 Part Number 80-1505-3 6/11
Leveling the Ice Storage Bin
1. Screw the leveling legs onto the bottom of the bin.
2. Screw the foot of each leg in as far as possible.
3. Move the bin into its final position.
4. Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.
Leveling Leg and Foot
!
Caution
The legs must be screwed in tightly to prevent them from bending.
THREAD
LEVELING LEG
INTO BASE AS
FAR AS
POSSIBLE
ADJUST
LEGS TO
LEVEL BIN
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