Manitowoc iAuCS Maintenance Manual
iAuCS®
Automatic Cleaning System
Installation, Operation and Maintenance Manual
Original Document
Part Number 000009036 Rev03 6/18
Caution
,
Read this instruction before operating this equipment.
Safety Notices
Safety Notices
Read these precautions to prevent personal injury:
• Read this manual thoroughly before operating,
installing or performing maintenance on the
equipment. Failure to follow instructions in this manual
can cause property damage, injury or death.
• Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
• Proper installation, care and maintenance are
essential for maximum performance and troublefree operation of your equipment. Visit our website
www.manitowocice.com for manual updates,
translations, or contact information for service agents
in your area.
• This equipment contains high voltage electricity and
refrigerant charge. Installation and repairs are to be
performed by properly trained technicians aware of
the dangers of dealing with high voltage electricity and
refrigerant under pressure. The technician must also
be certified in proper refrigerant handling and servicing
procedures. All lockout and tag out procedures must be
followed when working on this equipment.
• This equipment is intended for indoor use only. Do not
install or operate this equipment in outdoor areas.
DEFINITIONS
DANGER
Indicates a hazardous situation that, if not avoided, will
result in death or serious injury. This applies to the most
extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
Caution
,
Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury.
Notice
Indicates information considered important, but not
hazard-related (e.g. messages relating to property
damage).
Warning
n
Follow these electrical requirements during installation of
this equipment.
• All field wiring must conform to all applicable codes of
the authority having jurisdiction. It is the responsibility
of the end user to provide the disconnect means to
satisfy local codes. Refer to rating plate for proper
voltage.
• This appliance must be grounded.
• This equipment must be positioned so that the plug is
accessible unless other means for disconnection from
the power supply (e.g., circuit breaker or disconnect
switch) is provided.
• Check all wiring connections, including factory
terminals, before operation. Connections can become
loose during shipment and installation.
Warning
n
Follow these precautions to prevent personal injury
during installation of this equipment:
• Installation must comply with all applicable equipment
fire and health codes with the authority having
jurisdiction.
• To avoid instability the installation area must be
capable of supporting the combined weight of the
equipment and product. Additionally the equipment
must be level side to side and front to back.
• Ice machines require a deflector when installed on
an ice storage bin. Prior to using a non-OEM ice
storage system with this ice machine, contact the
bin manufacturer to assure their ice deflector is
compatible.
• Do not damage the refrigeration circuit when installing,
maintaining or servicing the unit.
• Connect to a potable water supply only.
• Some 50 Hz models may contain up to 150 grams
of R290 (propane) refrigerant. R290 (propane)
is flammable in concentrations of air between
approximately 2.1% and 9.5% by volume (LEL lower
explosion limit and UEL upper explosion limit). An
ignition source at a temperature higher than 470°C is
needed for a combustion to occur. Refer to nameplate
to identify the type of refrigerant in your equipment.
Only trained and qualified personnel aware of the
dangers are allowed to work on the equipment.
NOTE: Indicates useful, extra information about the
procedure you are performing.
Warning
n
Follow these precautions to prevent personal injury while
operating or maintaining this equipment:
• Read this manual thoroughly before operating,
installing or performing maintenance on the
equipment. Failure to follow instructions in this manual
can cause property damage, injury or death.
• Crush/Pinch Hazard. Keep hands clear of moving
components. Components can move without warning
unless power is disconnected and all potential energy is
removed.
• Moisture collecting on the floor will create a slippery
surface. Clean up any water on the floor immediately to
prevent a slip hazard.
• Objects placed or dropped in the bin can affect human
health and safety. Locate and remove any objects
immediately.
• Never use sharp objects or tools to remove ice or frost.
Do not use mechanical devices or other means to
accelerate the defrosting process.
• When using cleaning fluids or chemicals, rubber gloves
and eye protection (and/or face shield) must be worn.
DANGER
Do not operate equipment that has been misused, abused,
neglected, damaged, or altered/modified from that of
original manufactured specifications. This appliance is
not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack
of experience and knowledge, unless they have been
given supervision concerning use of the appliance by a
person responsible for their safety. Do not allow children
to play with, clean or maintain this appliance without
proper supervision.
DANGER
Follow these precautions to prevent personal injury
during use and maintenance of this equipment:
• It is the responsibility of the equipment owner to
perform a Personal Protective Equipment Hazard
Assessment to ensure adequate protection during
maintenance procedures.
• Do Not Store Or Use Gasoline Or Other Flammable
Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance. Never use flammable oil soaked cloths or
combustible cleaning solutions for cleaning.
• All covers and access panels must be in place and
properly secured when operating this equipment.
• Risk of fire/shock. All minimum clearances must be
maintained. Do not obstruct vents or openings.
• Failure to disconnect power at the main power supply
disconnect could result in serious injury or death. The
power switch DOES NOT disconnect all incoming power.
• All utility connections and fixtures must be maintained
in accordance with the authority having jurisdiction.
• Turn off and lockout all utilities (gas, electric, water)
according to approved practices during maintenance or
servicing.
• Units with two power cords must be plugged into
individual branch circuits. During movement, cleaning
or repair it is necessary to unplug both power cords.
• Never use a high-pressure water jet for cleaning on
the interior or exterior of this unit. Do not use power
cleaning equipment, steel wool, scrapers or wire
brushes on stainless steel or painted surfaces.
• Two or more people are required to move this
equipment to prevent tipping.
• Locking the front casters after moving is the owner’s
and operator’s responsibility. When casters are
installed, the mass of this unit will allow it to move
uncontrolled on an inclined surface. These units must
be tethered/secured to comply with all applicable
codes.
• The on-site supervisor is responsible for ensuring that
operators are made aware of the inherent dangers of
operating this equipment.
• Do not operate any appliance with a damaged cord
or plug. All repairs must be performed by a qualified
service company.
Safety Notices
Section 1
General Information
Section 2
Installation
Section 3
Operation
Table of Contents
Safety Notices ................................................................................................................... 3
Definitions ....................................................................................................................... 3
Compatible Ice Machine Models........................................................................................ 7
Model Compatibility........................................................................................................7
Indigo® NXT ....................................................................................................................... 7
iAuCS® Location ................................................................................................................. 7
Warranty Information........................................................................................................ 7
General ............................................................................................................................. 9
Electrical Service ............................................................................................................... 9
General ............................................................................................................................ 9
iAuCS® Installation ............................................................................................................9
Location/Mounting .........................................................................................................9
Height Requirement ......................................................................................................10
Distance Requirement ...................................................................................................10
Mounting.......................................................................................................................10
Connection to Ice Machine ........................................................................................... 11
Determine Type of Solution Needed ................................................................................ 15
Manitowoc Ice Machine Cleaner ..................................................................................15
Manitowoc Ice Machine Sanitizer .................................................................................15
Installing/Replacing Cleaner or Sanitizer Bottles .............................................................. 15
Indigo® NXT Model Procedures ....................................................................................... 16
Indigo® NXT Automatic Operation ................................................................................16
Indigo® NXT Setting Frequency of Cleaning ..................................................................16
Indigo® NXT Hose Priming .............................................................................................16
Indigo® NXT Manual Start Operation ............................................................................17
Indigo® NXT Changing the Solution Type ......................................................................17
Indigo® Model Procedures ............................................................................................... 18
Indigo® Model Automatic Operation ............................................................................18
Setting Frequency of Cleaning Indigo® Models .............................................................18
Indigo® Model Hose Priming ......................................................................................... 18
Indigo® Model Changing the Solution Type ..................................................................19
Indigo® Model Manual Start Operation ........................................................................19
Changing Switch Position During Operation .................................................................19
Removal from Service/Winterization ............................................................................... 20
Part Number 000009036 Rev03 6/18 5
Table of Contents (continued)
THIS PAGE INTENTIONALLY LEFT BLANK
6 Part Number 000009036 Rev03 6/18
Section 1
General Information
Compatible Ice Machine Models
The iAuCS® accessory can be used on Manitowoc Indigo®
Series ice machines.
NOTE: Automatic Cleaning Systems are not compatible
with S3000 Series, Flake/Nugget, NEO or SM50 model ice
machines.
MODEL COMPATIBILITY
Indigo®
Self-Contained
Air-Cooled
ID0302A
IY0304A
ID0322A
IY0324A
ID0452A
IY0454A
IR0500A
ID0502A
IY0504A
IR0520A
ID0522A
IY0524A
ID0602A
IY0604A
----
---IR0850A
ID0852A
IY0854A
---IR0906A
ID0906A
IY0906A
ID1002A
IY1004A
----
---ID1202A
IY1204A
ID1402A
IY1404A
---IR1800A
ID1802A
IY1804A
----
----
Self-Contained
Water-Cooled
ID0303W
IY0305W
ID0323W
IY0325W
ID0453W
IY0455W
IR0501W
ID0503W
IY0505W
IR0421W
ID0423W
IY0425W
ID0603W
IY0605W
----
---IR0851W
ID0853W
IY0855W
---IR0906W
ID0906W ID0906WM
IY0906W IY0906WM
ID1003W
IY1005W
ID1003WM
---ID1203W
IY1205W
ID1403W
IY1405W
ID1403WM
IR1801W
ID1803W
IY1805W
----
----
Remote
----
----
----
----
----
---IR0590N
ID0592N
IY0594N
----
----
---ID0692N
IY0694N
----
---IR0890N
ID0892N
IY0894N
---IR0996N
ID0996N
IY0996N
ID1092N
IY1094N
----
----
----
---ID1492N
IY1494N
---IR1890N
ID1892N
IY1894N
----
----
QuietQube
Models
----
----
----
----
----
----
----
----
----
----
----
---ID0682C
IY0684C
IB0694YC
IB0692DC
ID0872C
IY0874C
IB0894YC
IB0892DC
ID0976C
IY0976C
---ID1072C
IY1074C
IB1094YC
IB1092DC
ID1272C
IY1274C
ID1472C
IY1474C
ID1872C
IY1874C
---ID2172C
IY2174C
Indigo® NXT
Self-Contained
Air-Cooled
IDF0300A
IYF0300A
IDT0420A
IYT0420A
IDT0450A
IYT0450A
IDT0500A
IYT0500A
IRT0500A
IDF0600A
IYF0600A
IDT0620A
IYT0620A
IRT0620A
IDP0620A
IDF0900A
IYF0900A
IRF0900A
IDT1200A
IYT1200A
IDT1500A
IYT1500A
IDT1900A
IYT1900A
IRT1900A
----
----
Self-Contained
Water-Cooled
IDF0300W
IYF0300W
IDT0420W
IYT0420W
IDT0450W
IYT0450W
IDT0500W
IYT0500W
IRT0500W
IDF0600W
IYF0600W
IDT0620W
IYT0620W
----
---IDF0900W
IYF0900W
---IDT1200W
IYT1200W
IDT1500W
IYT1500W
IDT1900W
IYT1900W
----
----
----
Remote
----
----
----
----
----
---IDT0500N
IYT0500N
---IDF0600N
IYF0600N
----
----
----
---IDF0900N
IYF0900N
---IDT1200N
IYT1200N
IDT1500N
IYT1500N
IDT1900N
IYT1900N
IRT1900N
----
----
QuietQube
Models
----
----
----
----
----
----
----
----
----
IYF0600C
IBF0620C
----
----
---IBF0820C
IYF0900C
IBT1020C
IDT1200C
IYT1200C
IDF1400C
IYF1400C
IDF1800C
IYF1800C
---IDF2100C
IYF2100C
iAuCS® Location
The iAuCS® is mounted on the wall near the ice machine, or
on the bin with the included bracket and hardware.
The iAuCS® must be installed by a trained and qualified
technician.
Warranty Information
Visit www.manitowocice.com for:
• Warranty Verification
• Warranty Registration
• View and download a copy of your warranty
Part Number 000009036 Rev03 6/18 7
General Information Section 1
THIS PAGE INTENTIONALLY LEFT BLANK
8 Part Number 000009036 Rev03 6/18
Loading...