Manitowoc GSI200 User Manual

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GUARDIAN GSI200
Installation Use and Care
Manual
Thank you for selecting a Manitowoc Guardian Slime Inhibitor. With proper installation, care and maintenance, your new Manitowoc Guardian GSI200 will provide you with many years of reliable and economical performance.
8006683
Rev A 06/02
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Guardian GSI200 Installation Instructions
Model Numbers
The GSI200 is compatible with the following ice machine models:
Q MODELS
Remote Air Cooled Self-Contained Air-
Cooled
Self-Contained
Water-Cooled
N = Traditional C = QuietQube
QR0200A
QD0202A
QY0204A QR0280A
QD0282A
QY0284A QR0320A
QD0322A
QY0324A
QD0372A
QY0374A QR0420A
QD0422A
QY0424A QR0450A
QD0452A
QY0454A QR0600A
QD0602A
QY0604A QR0801M QD0802A
QY0804A
QR1000A QD1002A
QY1004A
QR1300A QD1302A
QY1304A
NA
QR1800A QD1802A
QY1804A
QR0201W QD0203W QY0205W QR0281W QD0283W QY0285W QR0321W QD0323W QY0325W QD0373W QY0375W QR0421W QD0423W QY0425W QR0451W QD0453W QY0455W QR0601W QD0603W QY0605W QR0801W QD0803W QY0805W QR1001W QD1003W QY1005W QR1301W QD1303W QY1305W QD1603W QY1605W QR1801W QD1803W QY1805W
QR0490N
QD0492N
QY0494N QR0690N
QD0692N
QY0694N QR0890N
QD0892N
QY0894N QR1090N
QD1092N
QY1094N QR1390N
QD1392N
QY1394N
QD1692 QY1694N QR1890N
QD1892N
QY1894N
QR0690C
QD0692C
QY0694C QR0890C
QD0892C
QY0894C QR1090C
QD1092C
QY1094C
IB0624YC
IB0622DC
IB0824YC
IB0822DC
IB1024YC
IB1022DC
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Installation Instructions Guardian GSI200
J MODELS
Self-Contained
Air-Cooled
JR0200A JD0202A JY0204A JR0320A JD0322A JY0324A JR0420A JD0422A JY0424A JR0450A JD0452A JY0454A JR0600A JD0602A JY0604A JR0800A JD0802A JY0804A JR1000A JD1002A JY1004A JR1300A JD1302A JY1304A JR1800A JD1802A JY1804A
Self-Contained
Water-Cooled
JR0201W
JD0203W
JY0205W JR0321W
JD0323W
JY0325W JR0421W
JD0423W
JY0425W JR0451W
JD0453W
JY0455W JR0601W
JD0603W
JY0605W JR0801W
JD0803W
JY0805W JR1001W
JD1003W
JY1005W JR1301W
JD1303W
JY1305W JR1801W
JD1803W
JY1805W
Remote
N = Traditional
JR0490N JD0492N JY0494N JR0690N JD0692N JY0694N JR0890N JD0892N JY0894N JR1090N JD1092N JY1094N JR1390N JD1392N JY1394N JR1890N JD1892N JY1894N
B MODELS
Self-Contained
Air-Cooled
BR0200A
BD0202A
BY0204A BR0320A
BD0322A
BY0324A BR0420A
BD0422A
BY0424A BR0450A
BD0452A
BY0454A BR0600A
BD0602A
BY0604A BR0800A
BD0802A
BY0804A BR1000A
BD1002A
BY1004A BR1300A
BD1302A
BY1304A BR1800A
BD1802A
BY1804A
Self-Contained
Water-Cooled
BR0201W BD0203W BY0205W BR0321W BD0323W BY0325W BR0421W BD0423W BY0425W BR0451W BD0453W BY0455W BR0601W BD0603W BY0605W BR0801W BD0803W BY0805W BR1001W BD1003W BY1005W BR1301W BD1303W BY1305W BR1801W BD1803W BY1805W
Remote
N = Traditional
BR0490N BD0492N BY0494N BR0690N BD0692N BY0694N BR0890N BD0892N BY0894N BR1090N BD1092N BY1094N BR1390N BD1392N BY1394N BR1890N BD1892N BY1894N
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Guardian GSI200 Installation Instructions
Warranty
LABOR COVERAGE
Labor to replace any defective part is not included.
PARTS COVERAGE:
Sachet packets and batteries are excluded from the warranty.
Parts that contain defects in material or workmanship are covered for a period of one (1) year under normal use and service.
EXCLUSIONS
The following items are not included in part warranty coverage: Damage from improper installation, misuse or abuse, unauthorized modifications, acts of God, or lack of normal maintenance.
This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.
General Information
Slime is a leading cause of ice machine breakdowns and biological growth is a health concern. Manitowoc’s Guardian System releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and fungi that form slime and cause malodors in the food zone of ice machines.
The ice machine and bin/dispenser must be cleaned and sanitized before initial installation of the Guardian system. The GSI200 will not control mineral or other water borne buildup. Your water quality will determine the length of time before mineral buildup affects ice machine performance. Mineral buildup must be removed as often as necessary to ensure trouble-free operation of the ice machine.
List of kit items
1. Timer Housing Assembly(1)
2. Timer Housing Back Cover (1)
3. Sachet Holder Mounting Plate (1)
4. Sachet Bag Holder (1)
5. Small Parts Bag a. Batteries (2-AA) b. Screws Pan Head (6) c. Screw Flat Head (2)
6. Installation, Use and Care Manual (1)
7. Ice Sentry Sachet (1)
PT1385
SV2094
SV2089
SV2098
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Installation Instructions Guardian GSI200
ICE SENTRY SACHET REPLACEMENT FREQUENCY
Ice Sentry Sachet packet(s) require replacement every thirty (30) days or whenever they come in direct contact with water. Refer to chart below for requirements.
Ice Machine Model
Q - IB - J - B
200 280 320 370 420 450 Use 1
600 800 1000
1300 1600 1800
*Although one Ice Sentrysachet is recommended, extreme conditions may necessitate using two sachet packets.
A green light will blink once every 7 seconds for 30 days. After thirty (30) days the green light de­energizes and a red light energizes and blinks every 4 seconds. The red light indicates that the Ice Sentry sachet packet(s) are due for replacement.
The timer receives power from two (2) AA batteries. Battery life is approximately three (3) years.
A reset button is located on the rear of the timer housing. After replacing the Ice Sentry sachet packet(s), press and hold the button for 3 seconds to reset the 30-day timer, then release the button.
Ice Sentry Sachet replacement packets are available through your local Manitowoc ice machine dealer.
200 Gram
Ice Sentry Sachet
(K00206)
Use 1 or 2*
ICE SENTRY SACHET REPLACEMENT PROCEDURE
The size of the refill Ice Sentry sachet required is based on the amount of ice produced and depends upon the actual conditions of use. Most applications require one 200-gram Ice Sentry sachet; extreme conditions may necessitate two Ice Sentry sachets.
1. Remove front panel from ice machine.
2. Remove and discard spent Ice Sentry sachet packets.
3. Remove Ice Sentry sachet from foil package and install into holder. Removing the foil packet allows the moisture in the air to activate the packet contents.
4. A reset button is located on the rear of the timer housing. After replacing the sachet packet(s), press and hold the button for 3 seconds to reset the 30-day timer, then release the button. The green light will blink every 7 seconds for another 30 day period.
5. Reinstall ice machine front panel.
6. Discard used Ice Sentry sachet in trash.
CLEAN UP PROCEDURE FOR DAMAGED SACHET PACKET
1. Remove all ice from bin/dispenser and discard.
2. Initiate a cleaning and sanitizing sequence on the ice machine (refer to Ice Machine Installation, Use and Care Manual).
3. Clean the bin/dispenser. Flush the drain thoroughly to prevent future drain blockage.
4. Sanitize the bin/dispenser.
5. Install a replacement sachet packet and reinstall all covers.
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Guardian GSI200 Installation Instructions
Assembly Instructions
ALL MODELS
1. Install two (2) AA batteries in timer housing noting proper polarity (+/-).
Reset Button
Positive Battery Terminals
PT1368
Verify timer circuit board is in the correct position. The circuit board is incorrectly positioned if both lights (red and green) flash at the same time when the rear cover is installed. Snapping the control board under all four legs will correctly position the control board.
Place timer board on
the four supports
4. Attach sachet holder to mounting plate. Final assembly will be with sachet holder opening facing up.
a. Rotate sachet holder 90° clockwise. b. Refer to table to determine if upper or lower
keyhole slots are used. Place left side pin in the sachet mounting plate keyhole.
c. Rotate sachet holder 90° counterclockwise and
place right side pin in keyhole slot.
d. Push sachet holder down into keyhole slots to
secure.
Final Position Is
With Opening
Facing Up
SV2089
Model Correct Keyhole Slot
Rotate 90° To Attach
Left Side, Then Rotate
To Final Position To
Attach Right Side
SV2096
Snap the control
board under all four
legs to secure
SV3001
2. Verify the small key slots are on the right side when viewed from the front of the timer housing. Align sachet holder mounting plate holes with pins in the timer cover housing and snap into place.
Attach Sachet
Mounting Plate to Back
Cover Pins
Upper Keyhole Slot
Lower Keyhole Slot
Small Keyhole Slots on right side when viewed
from front
SV2094
Q, J or B
200/280/320/370/420
Q, J or B 450/600/800/
1000/1300/1600/1800
QuietQube Models
Q600C/Q800C/Q1000C
IB600C/IB800C/IB1000C
Use lower keyhole slots
Use upper keyhole slots
Use upper keyhole slots
5. Remove front cover from ice machine.
6. Clean and sanitize ice machine and bin/dispenser.
3. Use four pan head screws to secure the back cover/sachet mounting plate to the timer housing.
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Installation Instructions Guardian GSI200
V
7. Remove 13” (33 cm) foam tape from interior of front panel. Refer to chart below for location.
Remove Foam Tape From Interior Of
Ice Machine Front Cover
SV2091
Model Q320/370/420 or Q, J or B 450/600/800/1000/1300/1600/1800 QuietQube Models Q600C/Q800C/Q1000C
GSI200 will be centered on the front panel. Measure 6.5” (16.5 cm) left and right of center
Model Q200/280 or J - B 200/320/420
GSI200 will be offset ½” (1.27 cm) on the front panel. Measure 6.0” (15 cm) left and 7.0 (17.8 cm) right of center. Verify the ice machine control box cover screw aligns with a slot in the sachet holder. This prevents bulging of the front panel.
QuietQube Models IB600C/IB800C/IB1000C
GSI200 will be offset 3.5” (8.9 cm) to the left on the front panel. Measure 10.0” (25.4 cm) left and 3.0 (7.6 cm) right of center. Verify the GSI200 does not interfere with the water curtain (at the ice thickness probe).
8. Remove backing from double-sided tape on the bottom of the timer housing.
9. Locate the timer housing on the front panel where the foam tape was removed in step 7, then press to seal tape.
10. Mark and drill four 3/32” pilot holes (two on top, two at rear). Secure timer to front cover with screws.
Top - Use two pan head screws Rear – Use two flat head screws
Pan Head Screws
On Top
Flat Head Screws
On Rear
SV2098
11. Remove Ice Sentry sachet packet(s) from foil package and install into holder. Removing the foil packet allows the moisture in the air to activate the packet contents.
Q200/280 or J – B 200/320/420
erify sachet holder does not rest on control box cover screw before permanently attaching to front panel.
SV2097
12. Replace ice machine front cover
SV2095
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We reserve t h e right to make pr oduct improvements at any time.
Specifications and design are subject to change withou t notice.
MANITOWOC ICE, INC.
2110 South 26th Street P.O. Box 1720
Manitowoc, WI 54221-1720
Web Site - www.manitowocice.com
Phone: (920) 682-0161
Fax: (920) 683-7585
2002 Manitowoc Ice, Inc.
Litho in U.S.A.
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