Manitowoc Granitore 1, Granitore 1 FF, Granitore 2, Granitore 2 FF, Granitore 3 Service Manual
...
Single, Dual and Triple Granita Machine
INSTALLATION & SERVICE GUIDE
Part Number 020001173
Manitowoc Beverage Equipment
2100 Future Drive Sellersburg, IN 47172-1868
Tel: 812.246.7000, 800.367.4233 Fax: 812.246.9922
www.manitowocbeverage.com
In accordance with our policy of continuous product development and
improvement, this information is subject to change at any time without notice.
January 03, 2007 REV1
FOREWORD
Manitowoc Beverage Equipment (MBE) developed this manual as a reference guide for the owner/
operator, service agent, and installer of this equipment. Please read this manual before installation
or operation of the machine. A qualified service technician should perform installation and startup of this equipment, consult the
If you cannot correct the service problem, call your MBE Service Agent or Distributor. Always have your model and
serial number available when you call.
Your Service Agent___________________________________________________________________
Service Agent Telephone Number ______________________________________________________
Your Local MBE Distributor ___________________________________________________________
Distributor Telephone Number _________________________________________________________
Model Number ______________________________________________________________________
Serial Number _______________________________________________________________________
Installation Date _____________________________________________________________________
Troubleshooting Guide
within this manual for service assistance.
UNPACKING AND INSPECTION
Note: The unit was thoroughly inspected before leaving the factory. Any damage or irregularities should
be noted at the time of delivery.
WARRANTY INFORMATION
Consult your local MBE Distributor for terms and conditions of your warranty. Your warranty specifically
excludes all beverage valve brixing, general adjustments, cleaning, accessories and related servicing.
Your warranty card must be returned to Manitowoc Beverage Equipment to activate the warranty on this
equipment. If a warranty card is not returned, the warranty period can begin when the equipment leaves
the MBE factory.
No equipment may be returned to Manitowoc Beverage Equipment without a written Return Merchandise
Authorization (RMA). Equipment returned without an RMA will be refused at MBE’s dock and returned to
the sender at the sender’s expense.
Please contact your local MBE distributor for return procedures.
TABLE OF CONTENTS
FOREWORD ........................................................................................................ 2
UNPACKING AND INSPECTION......................................................................... 2
WARRANTY INFORMATION ............................................................................... 2
SAFETY ............................................................................................................... 5
IMPORTANT SAFETY INSTRUCTIONS ........................................................................... 5
CARBON DIOXIDE WARNING ......................................................................................... 5
QUALIFIED SERVICE PERSONNEL ................................................................................ 5
SHIPPING, STORAGE, AND RELOCATION ..................................................................... 5
ADDITIONAL WARNINGS ................................................................................................ 5
GROUNDING INSTRUCTIONS ........................................................................................ 6
GENERAL SAFETY RULES ............................................................................................. 7
STOP FUNCTIONS ........................................................................................................... 7
PLATES ............................................................................................................................ 7
GENERAL INFORMATION .................................................................................. 8
MANUFACTURER ............................................................................................................ 8
AUTHORIZED PERSONS ................................................................................................ 8
LAYOUT OF THE MANUAL ............................................................................................. 8
PURPOSE AND CONTENTS ............................................................................................ 8
WHO MUST READ THE MANUAL ................................................................................... 8
HOW TO KEEP THE MANUAL......................................................................................... 9
SYMBOLS USED ............................................................................................................. 9
INSTALLATION .................................................................................................. 10
LIST OF ACCESSORIES PROVIDED ............................................................................. 10
POSITIONING ................................................................................................................. 10
DISPOSAL OF PACKING MATERIALS .......................................................................... 10
ELECTRICAL CONNECTION ..........................................................................................11
OPERATION ...................................................................................................... 11
CONTROL PANEL ...........................................................................................................11
USE OF THE MACHINE ................................................................................................. 12
MAIN COMPONENTS .................................................................................................... 12
TECHNICAL DATA ......................................................................................................... 12
PACKAGING .................................................................................................................. 13
TABLE OF CONTENTS
CONVEYANCE AND HANDLING ................................................................................... 13
STORAGE ...................................................................................................................... 13
PREPARING THE PRODUCT ......................................................................................... 14
STARTING A GRANITORE ............................................................................................. 15
ADJUSTING GRANITA CONSISTENCY......................................................................... 16
INDICATIONS FOR CORRECT USE ............................................................................. 17
EMERGENCY SITUATIONS ........................................................................................... 17
ACCESSORY (OPTIONAL) (LOCKING SYSTEM).......................................................... 17
USER MAINTENANCE ...................................................................................... 17
PREVENTATIVE MAINTENANCE .................................................................................. 17
EMPTYING THE BOWLS ............................................................................................... 19
DISASSEMBLING THE DISPENSING TAP .................................................................... 19
REMOVING THE BOWL ................................................................................................. 20
WASHING AND SANITIZING THE COMPONENTS ....................................................... 20
REASSEMBLING THE WASHED COMPONENTS ......................................................... 21
RINSING CYCLE ............................................................................................................ 22
CLEANING THE DRIP TRAY .......................................................................................... 22
LIGHTED LID MAINTENANCE ....................................................................................... 23
BULB REPLACEMENT .................................................................................................. 23
CLEANING THE CONDENSER ...................................................................................... 23
CLEANING THE GRANITORE 1/1FF CONDENSER ...................................................... 24
CLEANING GRANITORE 2/2 FF - 3/3 FF COND ............................................................ 24
SCRAPPING ................................................................................................................... 25
TROUBLESHOOTING .................................................................................................... 25
EXPLODED VIEWS, PARTS & DIAGRAMS ..................................................... 26
GRANITORE 1 - 1 FF WIRING........................................................................................ 26
GRANITORE 2 - 2FF WIRING ........................................................................................ 27
GRANITORE 3 - 3FF 230V WIRING ............................................................................... 28
GRANITORE 3 - 3FF 115V WIRING................................................................................ 29
GRANITORE 1FF EXPLODED VIEW ............................................................................. 30
GRANITORE 2FF EXPLODED VIEW ............................................................................. 32
GRANITORE 3FF EXPLODED VIEW ............................................................................. 34
INDEX................................................................................................................. 39
Installation and Service Manual
SAFETY
IMPORTANT SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual. Learn how to operate the Chillz unit properly.
Do not allow anyone to operate the unit without proper training and keep it in proper working
condition. Unauthorized modifications to the Chillz unit may impair function and/or safety and
affect the life of the unit.
CARBON DIOXIDE WARNING
DANGER: Carbon Dioxide (CO2) displaces oxygen. Exposure to a high concentration of CO2 gas
causes tremors, which are followed rapidly by loss of consciousness and suffocation. If a CO2 gas leak
is suspected, particularly in a small area, immediately ventilate the area before repairing the leak. CO
lines and pumps should not be installed in an enclosed space. An enclosed space can be a cooler or
small room or closet. This may include convenience stores with glass door self serve coolers. If you
suspect CO2 may build up in an area, venting of the B-I-B pumps and / or CO2 monitors should be utilized.
QUALIFIED SERVICE PERSONNEL
WARNING: Only trained and certified electrical and plumbing technicians should service this unit.
All wiring and plumbing must conform to national and local codes.
2
SHIPPING, STORAGE, AND RELOCATION
CAUTION: Before shipping, storing, or relocating this unit, syrup systems must be sanitized. After
sanitizing, all liquids (sanitizing solution and water) must be purged from the unit. A freezing environment causes residual sanitizing solution or water remaining inside the unit to freeze, resulting
in damage to internal components.
ADDITIONAL WARNINGS
Installation and start-up of this equipment should be done by a qualified service technician. Operation,
maintenance, and cleaning information in this manual are provided for the user/operator of the equipment.
Save these instructions.
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Installation and Service Manual
SAFETY
GROUNDING INSTRUCTIONS
WARNING: Risk of electrical shock. Connect to a properly grounded outlet only.
This appliance must be grounded. In the event of malfunction or breakdown, grounding provides
a path of least resistance for electric current to reduce the risk of electric shock. This appliance is
equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug
must be plugged into an appropriate outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
DANGER – Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug
is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a
qualified electrician or serviceman if the grounding instructions are not completely understood, or
if in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with
the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.
WARNING – When using electric appliances, basic precautions should always be followed, including the following:
a) Read all the instructions before using the appliance.
b) To reduce he risk of injury, close supervision is necessary when an appliance is used
near children.
c) Do not contact moving parts.
d) Only use attachments recommended or sold by the manufacturer.
e) Do not use outdoors.
f) For a cord-connected appliance, the following shall be included:
• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
• Unplug from outlet when not in use and before servicing or cleaning.
• Do not operate any appliance with a damaged cord or plug, or after the appliance
malfunctions or is dropped or damaged in any manner. Return appliance to the
nearest authorized service facility for examination, repair, or electrical or mechanical
adjustment.
g) For a permanently connected appliance – Turn the power switch to the off position
when the appliance is not in use and before servicing or cleaning.
h) For an appliance with a replaceable lamp – always unplug before replacing the lamp.
Replace the bulb with the same type.
i) For a grounded appliance – Connect to a properly grounded outlet only. See Grounding
Instructions.
SAVE THESE INSTRUCTIONS
6
SAFETY
GENERAL SAFETY RULES
Installation and Service Manual
• Carefully read the whole instruction manual.
• The connection to the electricity mains must comply
with the current safety standards in the user’s country.
• The machine must be connected to an electric outlet
that is:
- compatible with the plug provided with the machine;
- of dimensions conforming to the data shown on
the rating plate on the side of the machine.
- properly grounded;
- connected to a system provided with a differential switch and circuit breaker.
• The power cord must not be:
- allowed to come into contact with any kind of liquid: danger of electric shocks and/or fire;
- crushed and/or brought into contact with sharp
surfaces;
- used to move the machine;
- used if it shows any damage;
- handled with damp or wet hands;
- wound into a coil when the machine is on.
- tampered with.
• DO NOT:
- install the machine in a manner other than that
described in Chap. 5.
- Install the machine in a place where it may be
exposed to sprays of water.
- use the machine near inflammable and/or explosive substances.
- leave plastic bags, polystyrene, nails etc. within
children’s reach, since they are potential sources
of danger.
- allow children to play near the machine.
- use spare parts other than those recommended
by the manufacturer.
- make any technical changes to the machine.
- immerse the machine in any kind of liquid.- spray
water on the machine to wash it.
- use the machine other than as directed in this
manual.
- use the machine when not in full possession of
your mental and physical faculties: under the influence of drugs, alcohol, etc.
- install the machine on top of other equipment.
- use the machine in an explosive or aggressive
atmosphere or in the presence of a high concentration of dust or oily substances suspended in
the air;
- use the machine in a place where there is a
risk of fire;
- use the machine to dispense substances that are
not compatible with the machine’s specifications;
• Before cleaning the machine, make sure that it is unplugged; do not clean the machine with gasoline and/
or solvents of any kind.
• Repair work may be performed only by a Service Center authorized by the Manufacturer and/or specialized,
trained personnel.
• Do not obstruct the grill vents on the side of the machine.
• Do not position the machine near heating equipment
(stoves or radiators).
• In case of fire, use carbon dioxide (CO2) extinguishers. Do not use water or powder extinguishers.
In the event of improper use, all warranty rights will be forfeited and the manufacturer will accept no liability for injury
or damage to persons and/or property.
The following are to be considered improper use:
- any use other than the intended use and/or with
methods other than those described herein;
- any operation on the machine that is in contrast
with the directions provided herein;
- use of the machine after any components have
been tampered with and/or safety devices have
been changed;
- use of the machine after it has undergone repair
with components not authorized by the manufacturer;
- outdoor installation of the machine.
STOP FUNCTIONS
The machine is shut down by turning off the main switch.
PLATES
None of the plates or labels applied on the machine must be removed, covered or damaged, especially
those relating to safety.
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Installation and Service Manual
GENERAL INFORMATION
MANUFACTURER
The manufacturer’s details are shown on the identification plate, illustrated on first and/or last page of the manual.
AUTHORIZED PERSONS
Two types of persons may access the machine for different purposes.
User
A person who has adequate technical training to prepare the products the machine uses to dispense granita, in
observance of current standards of hygiene. After reading this manual, he will be capable of:
• Carrying out normal product loading and/or replacement operations;
• Properly dispensing the product;
• Cleaning and sanitizing the machine.
Specialized technician
A person who has examined this manual and has specific training in the installation, use and servicing of the
granita machine:
• He must be able to carry out repairs in the event of serious faults and be well acquainted with this manual and
all the information regarding safety;
• He must be able to understand the contents of the manual and correctly interpret drawings and diagrams;
• He must be familiar with the most important sanitary, accident prevention, technological and safety standards;
• He must have specific experience in servicing granita machines;
• He must know how to behave in case of emergency, where to find individual safety equipment and how to use
it properly.
Persons who do not meet the above requirements must not be allowed to use the machine.
LAYOUT OF THE MANUAL
The Purchaser must very carefully read the information contained in this manual.
PURPOSE AND CONTENTS
The purpose of this manual is to provide the Purchaser with all the necessary information regarding the installation,
maintenance and use of the granita machine.
Before carrying out any operation on the machine, users and specialized technicians must carefully read the instructions herein.
Should you have any doubts as to the correct interpretation of these instructions, contact the manufacturer to
request the necessary explanations.
You should not carry out any type of operation until you have read and thoroughly understood the
contents of this manual.
WHO MUST READ THE MANUAL
This manual is aimed at users and specialized technicians.
Users must not attempt to carry out any operations restricted to qualified technicians.
The manufacturer will not be liable for any damage or injury caused as a result of failure to comply with this rule.
The instruction manual is an integral part of the product purchased and must therefore be handed over to any
subsequent owners.
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Installation and Service Manual
GENERAL INFORMATION
HOW TO KEEP THE MANUAL
This instruction manual must be kept in the immediate vicinity of the machine. Due precautions should be taken to
ensure that the manual is maintained intact and legible over time:
• Use the manual in such a way as to avoid damaging any of its contents.
• Do not for any reason remove, tear or rewrite parts of the manual.
• Keep the manual in a place that is protected against humidity and heat in order to preserve the quality of the
print and the legibility of all its parts.
If the present instruction manual is damaged or lost, another copy should be immediately requested
from the manufacturer or authorized distributor in the user’s country.
SYMBOLS USED
GENERAL DANGER WARNING
It indicates a danger which may also place the User at mortal risk. In such cases utmost care is required
and every precaution must be taken in order to operate safely.
DANGERS OF ELECTROCUTION
It warns the personnel concerned that the operation described may result in an electric shock unless all the
necessary safety precautions are taken
IMPORTANT
It indicates a cautionary note, a note about key functions or useful information. Very close attention should
be paid to the portions of text marked with this symbol
PROHIBITED
This symbol is used to indicate operations that must absolutely be avoided since they create hazards for
the User and any other individuals present in the vicinity.
DO NOT EXTINGUISH FIRES WITH WATER
The presence of this symbol warns against attempting to extinguish fires with water or any substance
containing water.
PERSONAL PROTECTION
When this symbol appears alongside a description it means that personal safety equipment must be used,
as there is an implicit risk of accidents.
SPECIALIZED TECHNICIAN
It identifies operations that may be performed only by qualified technical personnel.
MOVING MACHINE PARTS
It identifies the danger due to moving parts existing in the machine. Turn off the machine before carrying
out any operation.
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Installation and Service Manual
s
INSTALLATION
All of the operations described may be carried out exclusively by specialized technicians, who must organize all the operational sequences and use suitable equipment, in strict compliance with the applicable
regulations currently in force. The machine must be installed indoors in a well-lit and well-ventilated room
with a firm, solid, level floor (slope less than 2°).
The machine is of the attended type, and must be installed in places where it can be monitored by trained
personnel. The machine may only operate in places with an ambient temperature ranging between 20°C
and 32°C.
LIST OF ACCESSORIES PROVIDED
The following items of equipment are supplied with the
standard model of the machine:
• Padlock and key (1 for each bowl of the granita
machine): to lock the bowl during normal use and
prevent its opening by unauthorized persons.
POSITIONING
The installer must check that:
• the site has been duly prepared for machine installation;
• the surface the machine will be installed on is firm,
flat and solid;
• the room is adequately lit, ventilated and hygienic
and an electric outlet is within easy reach.
The figure indicates the space required for accessing:
• the control panel on the right side;
• machine parts so that they may be serviced in the
event of a fault.
After positioning the packing container in the vicinity of
the installation site, proceed as follows:
1. cut the straps securing the box;
2. lift the cardboard box;
3. then lift the machine and position it on the prepared site.
• Food Grade Lubricant: to lubricate all of the parts
indicated in this manual after washing and sanitization operations.
Adequate clearance must be left around the
machine to enable personnel to work without any constraints and also to leave the
work area immediately in case of need. The
figure below shows the minimum clearances for installation
25 cm
10 inches
25 cm
10 inches
25 cm
10 inches
150 cm
60 inche
Note: Leave a 25 cm (10 inches) space in the upper part.
Before the machine is used for the first time, its components must undergo thorough cleaning and the
parts that will come into contact with the granita must be sanitized; for further details see the relevant
section herein.
DISPOSAL OF PACKING MATERIALS
After opening the box, make sure to separate the packing materials according to type and dispose of them in
accordance with the current regulations in the user’s country. We recommend keeping the box for future conveyance or transport
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Installation and Service Manual
INSTALLATION
ELECTRICAL CONNECTION
This job may be performed only by specialized technical personnel. Before plugging in the machine, make
sure that the main switch is on “0”. The Purchaser is responsible for making the electrical connection. The
machine must be connected to the electricity mains by means of the plug fitted on the power cord. Be sure
to comply with:
• the technical regulations and standards in
force at the time of installation;
Warning: the electric outlet must be situated in a place easily within reach of the user, so that no
effort is required in order to disconnect the machine from the power supply when necessary.
If the power cord is damaged, you must have it replaced either by the manufacturer or a specialized technician.
It is forbidden:
• the data shown on the rating plate on the side of
the machine.
• to use extension cords of any type;
• to replace the original plug;
The machine controls are located on the side control panel
COMMAND MODEL FUNCTION
ALL
ALL
ALL
ALL
Main switch: its function is to command:
- the starting of the machine;
- the switching off of all the functions present on the machine.
Lid light switch: to turn on/off light (if present) on the bowl lids.
Bowl mixing switch (one per bowl): its function is to turn on and off the gearmotor aimed at operating the auger of the
relevant bowl.
Refrigeration system changeover switch (one per bowl):
- in position “0”, the refrigeration system is deactivated;
- in position “I”, the refrigeration system is activated for the production of granitas;
- in position “II”, the refrigeration system is activated for the production of cold drinks.
• to use adaptors.
OPERATION
CONTROL PANEL
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Installation and Service Manual
The machine you have purchased is intended to prepare granita and cold drinks.
OPERATION
USE OF THE MACHINE
MAIN COMPONENTS
The main components making up the machine are:
1. Bowl lid
2. Bowl locking device
3. Thickness regulator
4. Bowl
5. Control panel
6. Drip tray
7. Grid
8. Float (overflow indicator)
9. Product dispenser
10. Product dispensing lever
11. Feet
To make the instructions easier to read, the following
abbreviations are used herein:
Granitore 1 - a Granita machine with one (1) bowl;
Granitore 2 - a Granita machine with two (2) bowls;
Granitore 3 -a Granita machine with three (3) bowls;
Granitore 1 FF - identifies a Granita machine with one (1)
bowl and Fast Freeze refrigeration system;
Granitore 2 FF - identifies a Granita machine with two (2)
bowls and Fast Freeze refrigeration system;
Granitore 3 FF - identifies a Granita machine with three
(3) bowls and Fast Freeze refrigeration system.
1
2
3
10
4
9
8
5
7
6
11
Note: The manufacturer reserves the right to make
changes to the machine without notice.
Important! Any changes and/or additions of accessories must be explicitly approved and implemented by the Manufacturer.
TECHNICAL DATA
The technical data and features are listed below
Model
Dimensions
L x P x A - (cm).
Weight (kg)
(bowl empty)
Maximum Electrical
Input (W)
Operating voltage
(V).
Operating temperature.
Number of bowls. 1 2 3
Capacity of each
bowl (l.)
Sound pressure level << 70 dB
Class. N
Granitore 1
Granitore 1 FF
27 x 52 x 81 42 x 52 x 81 67 x 52 x 81
29
See rating plate on side of machine
12
Granitore 2
Granitore 2 FF
47 62
56 70
Min. 20°C
Max. 32°C
12
A
Granitore 3
Granitore 3 FF
A
L
P
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