Manitowoc ECS018A, ECG018A, ECS020A, ECG020A, ECS030A Instructions Manual

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Page 1
Section 1
General Information
Installation Instructions
It is recommended that this ice machine be inspected and
installed by a qualified service technician.
WARNING
If you do not understand the procedures or the safety
precautions that must be followed, call your local service
representative to perform the necessary installation
procedures for you.
Model Numbers
This manual covers the following models:
Self-Contained
Air-Cooled
ECS018A
ECG018A
ECS020A
ECG020A Not Available
ECS030A Not Available
ECG030A Not Available
ECS040A ECS040W
ECG040A ECG040W
ECS050A
ECG050A ECG050W
ECS065A ECS065W
ECG065A ECG065W
ECS080A
ECG080A ECG080W
Follow all recommendations and instructions for proper installation and safe operation of this ice machine.
WARNING
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused,
neglected, damaged, or altered/modi fi ed fr o m that of original
manufactured specifications.
Self-Contained
Water-Cooled
Not Available Not Available Not Available
ECS050W
ECS080W
Model Numbers Identification
EC S 040 A
Ice Machine Model
Ice Cube Size
S – Standard Cube G – Large Cube
Ice Machine Series
Condenser Type
A – Air Cooled W – Water Cooled
1-1
Page 2
Installation Instructions
Location of Ice Machine
Section 1
Leveling the Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
The location must be indoors.
The location must be free of airborne and other
contaminants.
The air temperature must be at least 10°C (50°F), but must
not exceed 43°C (110°F).
The location must not be near heat-generating equipment or
in direct sunlight.
The location must be capable of supporting the weight of the
ice machine and a full bin of ice.
The location must allow enough clearance for water, drain
and electrical connections in the rear of the ice machine.
The location must not obstruct airflow through or aroun d the
ice machine (condenser airflow is in and out the front). Refer to the chart below for clearance recommendations.
Self-Contained
Air-Cooled
Top/Sides 203 mm (8 in.)* 127 mm (5 in.)*
Back 127 mm (5 in.)* 127 mm (5 in.)*
* NOTE: The ice machine may be built into a cabinet. There is no minimum clearance requirement for the top or left and right sides of the ice machine. The listed values are recommended for efficient operation and servicing only.
CAUTION
The ice machine must be protected if it will be subjected to temperatures below 0°C (32°F). Failure caused by exposure to freezing temperatures is not covered by the warranty.
Self-Contained
Water-Cooled
Levelers are included with all ice machine. Legs are an available option.
1. Screw the legs or levelers into the bottom of the ice
machine.
THREAD
LEVELING LEG
INTO BASE OF
CABINET
2. Screw the foot of each leg or leveler in as far as possible.
Move the ice machine into its final position.
3. Level the ice machine correctly. Use a level on top of the ice
machine. Turn each foot as necessary to level the ice machine from front to back and side to side.
1-2
Checking Ice Machine Level
Page 3
Section 1
Electrical Service
Installation Instructions
GENERAL
All wiring must conform to local, state and national codes.
WARNING
VOLTAGE
The maximum allowable voltage variation is ± 6% of the rated voltage on the ice machine model/serial number plate at start-up (when the electrical load is highest).
All ice machines are factory pre-wired with a 2 meter (6 ft) power cord, no plug is supplied.
Air-Cooled Water Cooled
Total Amps
Ice Machine
EC018 &
EC020
(without a
Timer) EC020
(with a Timer)
EC030
After Serial
Number -
EC030
Before Serial
Number -
EC040
230/1/50 10 Amp 2.2 .506 N/A N/A N/A
230/1/60 10 Amp 2.2 .506 N/A N/A N/A
230/1/50 10 Amp 2.5 .575 10 Amp 2.3 .529 230/1/60 10 Amp 2.5 .575 10 Amp 2.3 .529 230/1/50 10 Amp 2.5 .575 10 Amp 2.3 .529 230/1/60 10 Amp 2.5 .575 10 Amp 2.3 .529 230/1/50 10 Amp 3.4 .782 10 Amp 3.2 .736 230/1/60 10 Amp 3.4 .782 10 Amp 3.2 .736 230/1/50 10 Amp 3.4 .782 10 Amp 3.1 .713 230/1/60 10 Amp 3.4 .782 10 Amp 3.1 .713
Maximum
Fuse/Circuit
Breaker
WARNING
The ice machine must be grounded in accordance with national and local electrical codes.
FUSE/CIRCUIT BREAKER
A separate fuse/circuit breaker must be provided for each ice machine. An electrical disconnect switch must be provided if the ice machine is hard wired (wired without a plug).
TOTAL CIRCUIT AMPACITY
The total circuit ampacity is used to help select the wire size of the electrical supply.
The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., This must be determined by a qualified electrician.
KW
Maximum
Fuse/Circuit
Breaker
Total Amps
KW
EC050
230/1/50 10 Amp 4.0 .92 10 Amp 3.7 .851 230/1/60 10 Amp 4.0 .92 10 Amp 3.7 .851 230/1/50 10 Amp 4.2 .99 10 Amp 3.8 .874
EC065
230/1/60 10 Amp 4.2 .99 10 Amp 3.8 .874 230/1/50 10 Amp 4.4 1.45 10 Amp 4.0 .92
EC080
230/1/60 10 Amp 4.4 1.45 10 Amp 4.0 .92
1-3
Page 4
Installation Instructions
Water Service/Drains
WATER SUPPLY
Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, remove chlorine, and improve taste and clarity.
WATER INLET LINES
Follow these guidelines to install water inlet lines:
Do not connect the ice machine to a hot water supply. Be
sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)
Water pressure to the machine should be between 1.4 to 5.5
bar (20 to 80 psi).
If water pressure exceeds the maximum 5 bar recommended
pressure, obtain a water pressure regulator from your Manitowoc distributor. Adjust pressure to 2.5 bar (37 psi).
Install a water shut-off valve.
Connect to a potable water supply only.
WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS
Water Temperature
*Ice Making
Water Inlet
**Drain Connection
Outlet
Condenser Water Inlet
Condenser Water Outlet ----- -----
WATER COOLED
CONDENSER INLET
10ºC (50ºF) Min.
40ºC (104ºF) Max.
----- ----- 7/8” Barb connection
0.6ºC (33ºF) Min.
32.2ºC (90ºF) Max.
ELECTRICAL
POTABLE WATER
INLET
1.4 Bar (20 Psi) Min.
5.5 Bar (80 Psi) Max
1.4 Bar (20 Psi) Min.
10.3 Bar (150 Psi) Max
If you are installing a water filter system, make sure that you use a separate line for water-cooled condenser. Filter life will be greatly reduced if filtered water is used for water-cooled condenser.
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:
Drain lines must have a 3.8 cm (1.5 inch) drop of run for
each meter (3 feet), and must not create traps.
The floor drain must be large enough to accommodate
drainage from all drains.
Run separate bin and water-cooled condenser drain lines.
Insulate them to prevent condensation
Water
Pressure
Section 1
Important
Ice Machine
Fitting
3/4” Male Pipe
Thread
3/8” Female pipe
Thread
1/2” Female pipe
Thread
* Water inlet hose supplied with machine.
3/4” Female Pipe Thread/ 2 meters long.
** Drain hose supplied with machine.
7/8” (22.2mm) hose/ 2 meters long.
Tubing Size Up to Ice
Machine Fitting
15mm (1/2”) Inside Diameter Minimum
18mm (3/4”) Minimum
Inside Diameter 15mm (1/2”) Inside Diameter Minimum 15mm (1/2”) Minimum Inside Diameter
WATER COOLED
CONDENSER OUTLET
1-4
DRAIN
Page 5
Section 1
(
Dimensions
Installation Instructions
H
W
D
10
9
WATER COOLED
CONDENSER OUTLET
WATER COOLED
CONDENSER INLET
ELECTRICAL
POTABLE WATER
INLET
DRAIN
8
7
6
1
2
4
3
5
MODEL H W D 1 6 2 7 4 9 5 10 3 8
EC018 EC020
&
EC030 EC040
&
EC050 EC065
&
EC080
MM
INCH
MM
INCH
MM
INCH
MM
INCH
152.4 mm 6 in)
Condenser Water
635 343 420 NA NA NA NA 63.5 88.9 50.8 140 76.2 38.1
25.0 13.5 16.5 NA NA NA NA 2.5 3.5 2.0 5.5 3.0 1.5 650 450 475 100.5 53.4 45.5 138.4 125.5 118.4 45.3 225 125.5 183.4
25.59 17.72 18.7 3.96 2.1 1.79 5.45 4.94 4.66 1.78 8.86 4.94 7.22 800 550 550 108 77.5 68 123 87.5 221 68 275 108 168
31.5 21.65 21.65 4.25 3.05 2.68 4.82 3.44 8.71 2.68 10.83 4.25 6.59 902 700 600 114.3 82.6 76.2 120.7 95.25 222.25 82.6 279.4 120.7 171.5
35.5 27.5 23.5 4.5 3.25 3.0 4.75 3.75 8.75 3.25 11.0 4.75 6.75
Inlet
Condenser Water
Outlet
Potable Water Inlet Drain Electrical
1-5
Page 6
Installation Instructions
Installation Checklist
Section 1
Before Starting the Ice Machine
Is the ice machine level?
Has all of the internal packing been removed?
Have all of the electrical and water connections been made?
Has the supply voltage been tested and checked against the rating on the nameplate?
Are all components installed as shown in Section 3?
Water spray bar, ice chute, water curtain and sump drain overflow tube are all in place?
Has the ice machine been installed where ambient temperatures will remain in the range of 10° - 43°C (50° - 110°F)?
Has the ice machine been installed where the incoming water temperature will remain in the range of 10° -
32.2°C (50° - 90°F)?
Is there a separate drain line for the water-cooled condenser?
All ice machines are factory-operated and adjusted before shipment. Normally, new installations do not require any adjustment.
To ensure proper operation, follow the Operational Checks in section 3 of this manual. Starting the ice machine and completing the Operational Checks are the responsibilities of the owner/operator.
Adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
WARNING
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused,
neglected, damaged, or altered/modi fi ed fr o m that of original
manufactured specifications.
Are all electrical leads free from contact with refrigeration lines and moving equipment?
Has the owner/operator been instructed regardin g maintenance and the use of Manitowoc Cleaner and Sanitizer?
Has the owner/operator completed the warranty registration card?
Has the ice machine and bin been sanitized?
Has this manual been given to the owner/operator?
Is the ice -off - wash switch set to the ice position?
1-6
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