Manitowoc CNF201A, CNF201AT, CNF202A, CNF202AT User Manual

Part Number 000015432 4/18
Countertop Nugget Ice Machines
CNF201 & CNF202
Technician’s Handbook
Safety Notices
Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment.
Visit our website www.manitowocice.com for manual updates, translations, or contact information for service agents in your area.
This equipment contains high voltage electricity and refrigerant charge. Installation and repairs are to be performed by properly trained technicians aware of the dangers of dealing with high voltage electricity and refrigerant under pressure. The technician must also be certified in proper refrigerant handling and servicing procedures. All lockout and tag out procedures must be followed when working on this equipment.
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
As you work on this equipment, be sure to pay close attention to the safety notices in this handbook. Disregarding the notices may lead to serious injury and/or damage to the equipment.
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Warning
Follow these electrical requirements during installation of this equipment.
All field wiring must conform to all applicable codes of the authority having jurisdiction. It is the responsibility of the end user to provide the disconnect means to satisfy local codes. Refer to rating plate for proper voltage.
This appliance must be grounded.
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., circuit breaker or disconnect switch) is provided.
Check all wiring connections, including factory terminals, before operation. Connections can become loose during shipment and installation.
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Warning
Follow these precautions to prevent personal injury during installation of this equipment:
Installation must comply with all applicable equipment fire and health codes with the authority having jurisdiction.
To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product. Additionally the equipment must be level side to side and front to back.
Ice machines require a deflector when installed on an ice storage bin. Prior to using a non-OEM ice storage system with this ice machine, contact the bin manufacturer to assure their ice deflector is compatible.
Remove all removable panels before lifting and installing and use appropriate safety equipment during installation and servicing. Two or more people are required to lift or move this appliance to prevent tipping and/or injury.
Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Connect to a potable water supply only.
This equipment contains refrigerant charge.
Installation of the line sets must be performed by a properly trained and EPA certified refrigeration technician aware of the dangers of dealing with refrigerant charged equipment.
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Warning
Follow these precautions to prevent personal injury while operating or maintaining this equipment.
Legs or casters must be installed and the legs/casters must be screwed in completely. When casters are installed the mass of this unit will allow it to move uncontrolled on an inclined surface. These units must be tethered/secured to comply with all applicable codes. Swivel casters must be mounted on the front and rigid casters must be mounted on the rear. Lock the front casters after installation is complete.
Some 50 Hz models may contain up to 150 grams of R290 (propane) refrigerant. R290 (propane) is flammable in concentrations of air between approximately 2.1% and 9.5% by volume (LEL lower explosion limit and UEL upper explosion limit). An ignition source at a temperature higher than 470°C is needed for a combustion to occur.
Refer to nameplate to identify the type of refrigerant in your equipment.
Only trained and qualified personnel aware of the dangers are allowed to work on the equipment.
Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
Crush/Pinch Hazard. Keep hands clear of moving components. Components can move without warning unless power is disconnected and all potential energy is removed.
Moisture collecting on the floor will create a slippery surface. Clean up any water on the floor immediately to prevent a slip hazard.
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Warning
Follow these precautions to prevent personal injury while operating or maintaining this equipment.
Objects placed or dropped in the bin can affect human health and safety. Locate and remove any objects immediately.
Never use sharp objects or tools to remove ice or frost.
Do not use mechanical devices or other means to accelerate the defrosting process.
When using cleaning fluids or chemicals, rubber gloves and eye protection (and/or face shield) must be worn.
DANGER
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with, clean or maintain this appliance without proper supervision.
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Warning
Follow these precautions to prevent personal injury during use and maintenance of this equipment:
It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.
Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other
Appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.
All covers and access panels must be in place and properly secured when operating this equipment.
Risk of fire/shock. All minimum clearances must be maintained. Do not obstruct vents or openings.
Failure to disconnect power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.
All utility connections and fixtures must be maintained in accordance with the authority having jurisdiction.
Turn off and lockout all utilities (gas, electric, water) according to approved practices during maintenance or servicing.
Units with two power cords must be plugged into individual branch circuits. During movement, cleaning or repair it is necessary to unplug both power cords.
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Table of Contents
Part Number 000015432 4/18 9
General Information
Model Numbers............................... 13
Model/Serial Number Location ............... 13
Manitowoc Cleaner and Sanitizer............. 13
Legs........................................... 14
Touchless Sensing Option .................... 14
Ice Machine Warranty Information............ 14
Installation
Location of Ice Machine....................... 15
Ice Machine Clearance Requirements ......... 16
Ice Machine Heat of Rejection ................ 16
Electrical Service.............................. 17
Circuit Ampacity .......................... 17
Ice Machine Head Section Water
SupplyandDrains ............................ 18
Potable Water Supply...................... 18
Potable Water Inlet Lines ..................18
Drain Connections ........................ 19
Operation..................................... 21
Ice Making Sequence of Operation ........... 21
CNF201 - CNF202 Nugget Machines........ 21
Touch Pad Sequence of Operation .........23
Water Level Check......................... 23
Sequence of Operation Chart ............. 24
10 Part Number 000015432 4/18
Maintenance
Manitowoc’s Cleaning Technology ............ 26
Exterior Cleaning .......................... 27
Preventative Maintenance Procedure ........ 28
Heavily Scaled Cleaning Procedure ........... 31
Cleaning Procedure........................... 33
Sanitizing Procedure.......................... 35
Component Disassembly for Cleaning and
Sanitizing ..................................... 37
General Information ....................... 37
Cleaning the Condenser ...................51
Removal from Service/Winterization ......... 52
General ................................... 52
Troubleshooting
SafeGuard Feature ............................53
SafeGuards ................................... 55
No Water..................................55
No Ice Production .........................56
Ice Machine Will Not Run Diagnostics......... 58
Refrigeration Diagnostics..................... 64
Before Beginning Service . . . . . . . . . . . . . . . . . . 64
Installation/Visual Inspection Checklist..... 64
Water System Checklist ....................65
Ice Production/Quality Check .............. 66
Analyzing Discharge Pressure..............67
Analyzing Suction Pressure ................69
Part Number 000015432 4/18 11
Component Check Procedures
Electrical Components ........................ 71
Main Fuse ................................. 71
ICE/OFF/CLEAN Toggle Switch ............. 72
Float Switch............................... 73
Ice Damper and Hall Effect Switches .......74
Selector Switch............................ 77
Dispense Lever Activated .................. 77
Touchless Sensor Activated ................78
Dispense Switch........................... 80
Touchless Sensor ..........................81
High Pressure Cutout Control ..............82
Fan Cycle Control.......................... 83
Low Pressure Cutout (LPCO) Control ....... 84
Compressor Electrical Diagnostics ......... 85
Diagnosing Start Components ............. 87
Refrigerant Recovery/Evacuation............. 89
Normal Self-Contained Procedures......... 89
System Contamination Clean-Up ............. 93
Determining Severity of Contamination.... 93
Cleanup Procedure ........................ 95
Replacing Pressure Controls Without
Removing Refrigerant Charge..............98
Component Specifications
Main Fuse ................................101
ICE/OFF/CLEAN Toggle Switch ............101
High Pressure Cutout (HPCO) Control .....101
Filter-Driers ..............................101
Total System Refrigerant Charge.............102
12 Part Number 000015432 4/18
Charts
Cycle Times/24-Hour Ice Production/Refrigerant
Pressure Charts ..............................103
CNF201 ..................................104
CNF202 ..................................105
Diagrams
Wiring Diagrams .............................107
CNF201 & CNF202 115/60/1 - 230/60/1 -
230/50/1 .................................108
Electronic Control Board.....................110
CNF201 & CNF202 Control Board..........110
Refrigeration Tubing Schematic .............112
CNF201 - CNF202.........................112
Part Number 000015432 4/18 13
Model Numbers
Self-Contained Air-Cooled
CNF201A - Air-cooled lever dispense model
CNF201AT - Air-cooled touchless dispense model
CNF202A - Air-cooled lever dispense model
CNF202AT - Air-cooled touchless dispense model
Model/Serial Number Location
These numbers are required when requesting information from your local Manitowoc Distributor, service representative, or Manitowoc Ice, Inc. The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/ SERIAL NUMBER DECAL affixed to the ice machine.
Manitowoc Cleaner and Sanitizer
Manitowoc Ice Machine Cleaner and Sanitizer are available in 16 oz. (473 ml) bottles. These are the only cleaners and sanitizer approved for use with Manitowoc products.
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Caution
Nugget models must use cleaner part number 000000084 ONLY (clear cleaner). Damage to the evaporator will result with repeated use or high concentrations of standard (green) cleaner. This damage is not covered by the warranty.
Cleaner Part Number Sanitizer Part Number
16 oz. 000000084 16 oz. 9405653
1 gal N/A 1 gal. 9405813
General Information
14 Part Number 000015432 4/18
Legs
Optional four inch adjustable legs are available.
SEALING TO COUNTERTOP OR STAND
Ice machines installed without legs must be sealed to the countertop or stand. This prevent liquids or debris from infiltrating beneath the ice machine.
Touchless Sensing Option
Touchless sensing can be ordered installed on the ice machine from the factory or a field conversion kit is available. The field conversion kit includes a replacement front panel and instructions for installation
Ice Machine Warranty Information
For warranty information visit: http://www.manitowocice.com/Service/Warranty
Warranty Verification
Warranty Registration
View and download a copy of the warranty Owner Warranty Registration Card
Warranty coverage begins the day the ice machine is installed.
Part Number 000015432 4/18 15
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Warning
PERSONAL INJURY POTENTIAL
Remove all ice machine panels before lifting and installing.
Location of Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
The location must be indoors and free of airborne and other contaminants..
The air temperature must be at least 45°F (7°C), but must not exceed 110°F (43°C).
The water temperature must be at least 45°F (7°C), but must not exceed 90°F (32°C).
The location must not be near heat-generating equipment or in direct sunlight.
The location must be capable of supporting the weight of the ice machine and a full bin of ice and allow the ice machine to be level front to back and side to side.
The location must allow enough clearance for water and electrical connections in the rear of the ice machine. The drain can be routed out the rear or bottom of dispenser.
The location must not obstruct airflow through or around the ice machine. Airflow is in the left side and out the top. Refer to chart for clearance requirements.
The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/ Winterization”
Installation
16 Part Number 000015432 4/18
Ice Machine Clearance Requirements
CNF201 - CNF202 Self-Contained Air-Cooled
Top 24" (61.0 cm)
Sides 8" (20.3 cm)
Back 5" (12.7 cm)
Ice Machine Heat of Rejection
Series Ice Machine Heat of Rejection*
Air Conditioning
CNF201 - CNF202 2,300
* BTU/Hour. Because the heat of rejection varies during the ice
making cycle, the figure shown is an average.
Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained air-cooled ice machines are installed.
Part Number 000015432 4/18 17
Electrical Service
General
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Warning
All wiring must conform to local, state and national codes.
Voltage
The maximum allowable voltage variation is ± 10% of the rated voltage on the ice machine model/serial number plate at start-up (when the electrical load is highest).
Fuse/Circuit Breaker
A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).
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Warning
The ice machine must be grounded in accordance with national and local electrical codes.
CIRCUIT AMPACITY
The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.)
The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.
Self Contained Air-Cooled
Ice Machine
Voltage Phase
Cycle
Max. Fuse/
Circuit Breaker
Total Amps
CNF201 CNF202
115/1/60 15* 10.3* 230/1/50 15* 5.4*
*Indicates preliminary data - Model/Serial plate information overrides the data in this chart.
18 Part Number 000015432 4/18
Ice Machine Head Section Water Supply and Drains
POTABLE WATER SUPPLY
The ice machine must be connected to a potable water supply only. Local water conditions may require treatment of the water to inhibit scale formation, filter sediment, remove chlorine, and improve taste and clarity.
Important
If you are installing a Manitowoc water filter system, refer to the Installation Instructions supplied with the filter system for ice making water inlet connections.
POTABLE WATER INLET LINES
Follow these guidelines to install water inlet lines:
Do not connect the ice machine to a hot water supply. Be sure all hot water restrictors installed for other equipment are working. (Check valves on sink faucets, dishwashers, etc.)
If water pressure exceeds the maximum recommended pressure of 80 psig (5.5 Bar), obtain a water pressure regulator from your Manitowoc Distributor.
Install a water shut-off valve and union for both the ice making and condenser water lines.
Insulate water inlet lines to prevent condensation.
Part Number 000015432 4/18 19
DRAIN CONNECTIONS
Follow these guidelines when installing drain lines to prevent drain water from flowing back into the ice machine and storage bin:
Drain lines must have a 1.5 in. drop per 5 ft. of run (2.5 cm per meter), and must not create traps.
The floor drain must be large enough to accommodate drainage from all drains.
Run separate bin drain line. Insulate to prevent condensation.
Vent the bin drain to the atmosphere.
Drains must have a union or other suitable means to allow a place of disconnection from the ice machine when servicing is required.
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Part Number 000015432 4/18 21
Ice Making Sequence of Operation
CNF201 - CNF202 NUGGET MACHINES
Ice Making Sequence of Operation
PRIOR TO START-UP
When the toggle switch is placed in the ICE position, the following must occur in the listed order before ice making will start.
The 15-minute delay period must be expired. The delay period starts upon application of power or a change in toggle switch position.
The ice chute damper must be in the closed or down position.
The water sensing switch must be closed (water reservoir full of water and water sensing float in the up position).
INITIAL START-UP
A 15-minute delay period must expire. The delay period starts to time out upon application of power and can only be overridden by depressing the test switch on the control board. The gear motor energizes and when water in the reservoir closes the water sensing (float switch) the compressor and condenser fan motor energize.
FREEZE CYCLE
The float valve automatically maintains the water level in the reservoir. The ice damper will open and close to verify ice production. The ice machine will continue to make ice until the ice damper is held open (up) as ice fills the bin.
Operation
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AUTOMATIC SHUTOFF
When the ice damper is held open by ice, the gear motor, compressor and condenser fan de-energize. The ice machine will remain off until the 15-minute delay period expires and the ice damper closes.
RESTART AFTER AUTOMATIC SHUTOFF
The 15-minute delay period must be expired. The delay period starts when the ice machine enters Automatic Shutoff and can not be overridden.
The restart sequence is dependent on the amount of time the ice machine has been off:
1. The ice machine was off for less than 30 minutes.
When the 15-minute delay period expires, the gear motor, compressor and condenser fan motor energize.
2. The ice machine was off for more than 30 minutes.
The gear motor and dump valve energize to drain the water from the evaporator and reservoir. After 45 seconds, the dump valve de-energizes. When the reservoir fills with water, the water sensing switch closes and the compressor and condenser fan motor energize.
CHANGING TOGGLE SWITCH POSITION IN THE
FREEZE CYCLE
Moving the toggle switch from ICE to OFF will start a
15-minute delay period.
Moving the toggle switch immediately to the ICE position - The ice machine waits 15 minutes, then starts.
Moving the toggle switch to the ICE position after 15 minutes have elapsed - The ice machine immediately starts.
Part Number 000015432 4/18 23
Control Board Features
POWER INTERRUPTION DELAY
If power is disconnected, the ice machine stops. When power is reapplied, a 15-minute delay is initiated.
SAFEGUARDS
The ice machine control board has safety features to protect the ice machine from severe failures. The ice machine will stop when conditions arise that would cause major component failure. Refer to Safeguards for details.
TOUCH PAD SEQUENCE OF OPERATION
1. The control board monitors the touch pad. Pressing/ selecting Ice, Water, or Ice & Water will energize the corresponding blue Led selection and waits for dispense lever or touchless sensor activation.
2. Depressing the dispense lever or activating the touchless sensor closes the relay selected with the
touch pad. Depending on selection, either the water
solenoid, ice dispense motor or both components activate.
WATER LEVEL CHECK
The float valve maintains the correct water level. The water level is factory set and normally will not require adjustment. The water level is correct if the Water Level indicator light is energized and no water is entering the overflow tube.
The float valve is secured with 2 stop nuts. If an adjustment is required, raise or lower the stop nuts as needed.
24 Part Number 000015432 4/18
SEQUENCE OF OPERATION CHART
Nugget Machines
Sequence Contactor Coil Dump Valve Gear Motor Ice Damper Duration
Initial Start-Up
Time Delay
Off Off Off Closed 15 Minutes
Gear Motor Start Off Off On Closed 5 Seconds
Compressor Start On Off On Closed
Until Ice Holds Damper
OpenFreeze Cycle On Off On
Moves to Verify
Ice Production
Automatic Shut-Off Off Off Off Open Until Damper Closes
Restart
More than 30 minutes have
passed since automatic shutoff
cycle initiated
Off On Off Closed 45 Second Flush cycle,
Initial Startup Off Off On Closed 5 Seconds
Restart
Less than 30 minutes have
passed since automatic shutoff
cycle initiated
Off Off On Closed
15 minute delay from
full bin initiation must
expire, then gear motor
starts
Part Number 000015432 4/18 25
Maintenance procedures or failures due to a lack of maintenance are not covered by the warranty.
Manitowoc Ice Machine Cleaner and Sanitizer are the only products approved for use in Manitowoc ice machines.
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Caution
Use the correct Manitowoc approved metal safe Ice Machine Cleaner (part number 000000084) and Sanitizer (part number 9405653). It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.
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Caution
Do not mix Cleaner and Sanitizer solutions together. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling.
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Warning
Wear rubber gloves and safety goggles (and/or face shield) when handling ice machine Cleaner or Sanitizer.
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Warning
If you do not understand the procedures or the safety precautions that must be followed, call your local Manitowoc Distributor or Manitowoc Ice.
Maintenance
26 Part Number 000015432 4/18
Manitowoc’s Cleaning Technology
Manitowoc CNF201 - CNF202 Ice Machines allow the initiation and completion of a cleaning cycle at the flip of a switch. This cycle will permit cleaning of all surfaces that come in contact with the water distribution system. Periodic maintenance must be performed that includes sanitizing the bin and adjacent surface areas, which are not contacted by the water distribution system.
Depending on local water conditions Manitowoc recommends initiating preventative maintenance cleaning procedures between the 6-month cleanings. This preventive maintenance removes mineral build-up from the evaporator, which results in peak efficiency and lower operating costs.
This technology allows initiation and completion of a clean cycle, after which the ice machine automatically starts ice making again.
There are three separate cleaning procedures.
Heavily Scaled Cleaning Procedure
Perform this procedure if you have some or all of these symptoms.
Grinding, popping or squealing noises from the evaporator.
Grinding noise from gearbox.
Ice machine trips speed sensor.
A Cleaning/Sanitizing Procedure must be performed after this procedure.
Cleaning/Sanitizing Procedure
This procedure must be performed a minimum of once every six months:
All ice must be removed from the bin/dispenser.
The ice machine and bin/dispenser must be disassembled, cleaned and sanitized.
The ice machine produces ice with the cleaner and sanitizer solutions.
All ice produced during the cleaning and sanitizing procedure must be discarded.
Part Number 000015432 4/18 27
Preventative Maintenance Cleaning Procedure
Perform this procedure as often as required for your water conditions:
Allows cleaning the ice machine without removing all of the ice from the bin/dispenser.
Removes mineral deposits from areas that are in direct contact with water during the Freeze cycle (reservoir, evaporator, auger, drain lines).
EXTERIOR CLEANING
Clean the area around the ice machine as often as necessary to maintain cleanliness and efficient operation. Use cleaners designed for use with stainless steel products.
Sponge any dust and dirt off the outside of the ice machine with mild soap and water. Wipe dry with a clean, soft cloth.
Heavy stains should be removed with stainless steel wool. Never use plain steel wool or abrasive pads. They will scratch the panels.
WEEKLY
Remove grill from scrap ice tray and wipe splash panel, scrap ice tray and grill with sanitizer & water solution. Pour excess solution in scrap ice tray to clear drain.
TOUCHLESS SENSOR ONLY
Wipe sensor window with a soft cloth and mild detergent. Rinse with clear water and dry with a clean soft cloth.
Dust and dirt can be removed from exterior surfaces with mild household dish-washing detergent and warm water. Wipe dry with a clean, soft cloth.
28 Part Number 000015432 4/18
Preventative Maintenance Procedure
Ice machine cleaner is used to remove lime scale or other mineral deposits. It is not used to remove algae or slime. Refer to “Sanitizing Procedure” for removal of algae and slime. To initiate a cleaning cycle using Manitowoc’s Cleaning Technology use the following procedure.
Step 1 To start a cleaning cycle, move the toggle switch to the CLEAN position. Water will flow through the water dump valve and down the drain.
Step 2 Remove the top panel and translucent plastic ice chute cover. Wait about one minute then add the proper amount of Manitowoc Ice Machine Cleaner. Rinse the cleaner from the top of the evaporator with 2 ounces (60 ml) of clear water and re-install cover
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Caution
Use only Manitowoc approved Ice Machine Cleaner part number 000000084. It is a violation of Federal law to use these solutions in a manner inconsistent with their labeling. Read and understand all labels printed on bottles before use.
Model Amount of Cleaner
Part Number 000000084
CNF201 CNF202 2 ounces (60 ml)
Part Number 000015432 4/18 29
ICE WATER ICE / WATER
Add solution here
Step 3 The ice machine will run a wash cycle, a series of rinse cycles and then stop. This entire cycle lasts approximately 30 minutes.
NOTE: Periodic cleaning must be performed on adjacent surface areas not contacted by the water distribution system.
NOTE: The ice machine may be set to start and finish a cleaning procedure, and then automatically start ice making again
A. After cleaner is added, move the switch from
CLEAN to ICE position.
B. When the cleaning cycle is complete, ice making
will start automatically.
30 Part Number 000015432 4/18
Changing toggle switch position during clean cycle:
1. Less than 60 seconds into Clean cycle - The Clean cycle will end when the toggle switch is moved to the OFF position.
2. More than 60 seconds into Clean cycle - The ice machine will complete the clean cycle. Toggle switch position will determine the next cycle after the Clean cycle is completed.
• CLEAN POSITION - The ice machine will wait for a
change in toggle switch position.
• OFF POSITION - The ice machine will wait for a
change in toggle switch position.
• ICE POSITION - The ice machine will start making
ice automatically.
3. To abort the clean cycle move the toggle switch from CLEAN to OFF to CLEAN and back to OFF within a 15 second time period.
Manitowoc recommends disassembling, cleaning and sanitizing the ice machine and dispenser every six months.
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