Manitowoc CNF201, CNF202 Maintenance Manual

Nugget Ice Machines
CNF201 & CNF202 Models
Installation, Operation and Maintenance Manual
Original Document
Part Number: 000015202 Rev 00 12/17
Caution
,
Read this instruction before operating this equipment.
Safety Notices
Safety Notices
Read these precautions to prevent personal injury:
• Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
• Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
• Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www. manitowocice.com for manual updates, translations, or contact information for service agents in your area.
• This equipment contains high voltage electricity and refrigerant charge. Installation and repairs are to be performed by properly trained technicians aware of the dangers of dealing with high voltage electricity and refrigerant under pressure. The technician must also be certified in proper refrigerant handling and servicing procedures. All lockout and tag out procedures must be followed when working on this equipment.
• This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
DEFINITIONS
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Warning
n
Follow these precautions to prevent personal injury during installation of this equipment:
• Installation must comply with all applicable equipment fire and health codes with the authority having jurisdiction.
• To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product. Additionally the equipment must be level side to side and front to back.
• Remove all removable panels before lifting and installing and use appropriate safety equipment during installation and servicing. Two or more people are required to lift or move this appliance to prevent tipping and/or injury.
• Connect to a potable water supply only.
• Do not damage the refrigeration circuit when installing, maintaining or servicing the unit.
Warning
n
Follow these electrical requirements during installation of this equipment.
• All field wiring must conform to all applicable codes of the authority having jurisdiction. It is the responsibility of the end user to provide the disconnect means to satisfy local codes. Refer to rating plate for proper voltage.
• This appliance must be grounded.
• This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., circuit breaker or disconnect switch) is provided.
• Check all wiring connections, including factory terminals, before operation. Connections can become loose during shipment and installation.
Caution
,
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Notice
Indicates information considered important, but not hazard-related (e.g. messages relating to property damage).
NOTE: Indicates useful, extra information about the procedure you are performing.
DANGER
DANGER
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with, clean or maintain this appliance without proper supervision.
Warning
n
Follow these precautions to prevent personal injury while operating or maintaining this equipment:
• Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
• Crush/Pinch Hazard. Keep hands clear of moving components. Components can move without warning unless power is disconnected and all potential energy is removed.
• Moisture collecting on the floor will create a slippery surface. Clean up any water on the floor immediately to prevent a slip hazard.
• Objects placed or dropped in the bin can affect human health and safety. Locate and remove any objects immediately.
• Never use sharp objects or tools to remove ice or frost. Do not use mechanical devices or other means to accelerate the defrosting process.
• When using cleaning fluids or chemicals, rubber gloves and eye protection (and/or face shield) must be worn.
Follow these precautions to prevent personal injury during use and maintenance of this equipment:
• It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.
• Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other Appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.
• All covers and access panels must be in place and properly secured when operating this equipment.
• Risk of fire/shock. All minimum clearances must be maintained. Do not obstruct vents or openings.
• Failure to disconnect power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.
• All utility connections and fixtures must be maintained in accordance with the authority having jurisdiction.
• Turn off and lockout all utilities (electric, water) according to approved practices during maintenance or servicing.
• Never use a high-pressure water jet for cleaning on the interior or exterior of this unit. Do not use power cleaning equipment, steel wool, scrapers or wire brushes on stainless steel or painted surfaces.
• Two or more people are required to move this equipment to prevent tipping.
• These units must be tethered/secured to comply with all applicable codes.
• The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating this equipment.
• Do not operate any appliance with a damaged cord or plug. All repairs must be performed by a qualified service company.
Safety Notices
Section 1 General Information
Section 2 Installation
Table of Contents
Safety Notices ................................................................................................................... 3
Definitions ....................................................................................................................... 3
Model Numbers ................................................................................................................ 7
Accessories ........................................................................................................................ 7
Manitowoc Cleaner and Sanitizer ...................................................................................7
Legs ................................................................................................................................. 7
Touchless Sensing Option ................................................................................................ 7
Location of Ice Machine ..................................................................................................... 9
Ice Machine Clearance Requirements ................................................................................ 9
Sealing to Countertop or Stand .......................................................................................9
Electrical Service ............................................................................................................. 10
Voltage ..........................................................................................................................10
Fuse/Circuit Breaker ......................................................................................................10
Total Circuit Ampacity ...................................................................................................10
Electrical Specifications ................................................................................................... 10
Water Supply and Drains ................................................................................................. 10
Potable Water Supply .................................................................................................... 10
Potable Water Inlet Lines .............................................................................................. 10
Drain Connections ......................................................................................................... 10
Water Supply & Drain Line Sizing Connections ............................................................. 11
Before Starting the Ice Machine ...................................................................................... 12
Installation Checklist .....................................................................................................12
Part Number: 000015202 Rev 00 12/17 5
Section 3 Operation
Section 4 Maintenance
Section 5 Troubleshooting
Table of Contents (continued)
Sequence of Operation .................................................................................................... 13
15 Minute Time Delay ................................................................................................... 13
Prior to Start-up ............................................................................................................13
Initial Start-up ...............................................................................................................13
Freeze Cycle................................................................................................................... 13
Automatic Shutoff ......................................................................................................... 13
Restart After Automatic Shutoff .................................................................................... 13
Operational Checks ......................................................................................................... 14
General .......................................................................................................................... 14
Operation ...................................................................................................................... 14
Cleaning and Sanitizing .................................................................................................... 15
General .......................................................................................................................... 15
Exterior Cleaning ........................................................................................................... 15
Procedures ....................................................................................................................15
Preventative Maintenance Cleaning Procedure ............................................................ 16
Procedure to Clean Heavily Scaled Flake/Nugget Ice Machines ...................................17
Cleaning Procedure ....................................................................................................... 17
Sanitizing Procedure .....................................................................................................18
Component Disassembly for Cleaning/Sanitizing ............................................................. 19
Cleaning the Condenser ................................................................................................... 22
Removal from Service/Winterization ............................................................................... 23
General .......................................................................................................................... 23
Checklist .......................................................................................................................... 25
6 Part Number: 000015202 Rev 00 12/17
Section 1
General Information
Model Numbers
This manual covers the following models:
Lever Activated Touchless Sensor Activated
CNF201A-161L CNF201A-251L
CNF202A-161L CNF202A-251L
CNF201A-161 CNF201A-251 CNF0201-261 CNF202A-161 CNF202A-251 CNF0202-261
Accessories
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number Sanitizer Part Number
16 oz. (473 ml) 000000084
LEGS
Optional four inch adjustable legs are available.
TOUCHLESS SENSING OPTION
Touchless sensing can be ordered installed on the ice machine from the factory or a field conversion kit is available. The field conversion kit includes a replacement front panel and instructions for installation.
16 oz. (473 ml) 94-0565-3 1 Gallon (3.78 l) 94-0581-3
Part Number: 000015202 Rev 00 12/17 7
General Information Section 1
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8 Part Number: 000015202 Rev 00 12/17
Section 2
Installation
These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Foodservice for information regarding start-up services.
Important
Failure to follow these installation guidelines may affect warranty coverage.
Location of Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
• The location must be free of airborne and other contaminants.
• The air temperature must be at least 45°F (7°C), but must not exceed 110°F (43°C).
• The water temperature must be at least 45°F (7°C), but must not exceed 90°F (32°C).
• The location must not be near heat-generating equipment or in direct sunlight.
• The location must be capable of supporting the weight of the ice machine and a full bin of ice and allow the ice machine to be level front to back and side to side.
• The location must allow enough clearance for water and electrical connections in the rear of the ice machine. The drain can be routed out the rear or bottom of dispenser.
• The location must not obstruct airflow through or around the ice machine. Airflow is in the left side and out the top. Refer to chart for clearance requirements.
These ice machines are intended for use in household and similar applications such as:
• Staff kitchen areas in shops, offices and other work environments.
• Clients in hotels, motels, farmhouses, bed and breakfast and other residential type environments.
• Catering and similar non-retail applications.
Ice Machine Clearance Requirements
CNF201 CNF202
Top 24" (61 cm) 24" (61 cm)
Sides 8" (20 cm) 8" (20 cm)
Back* 5" (13 cm) 5" (13 cm)
* 5" (13 cm) is recommended for servicing the ice machine. Clearance can be 0" when water and drain connections exit the bottom of the ice machine.
Notice
The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.
SEALING TO COUNTERTOP OR STAND
Ice machines installed without legs must be sealed to the countertop or stand. This prevent liquids or debris from infiltrating beneath the ice machine.
Caution
,
To avoid instability the ice machine must be installed in an area capable of supporting the weight of the ice machine and a full bin of ice.
Part Number: 000015202 Rev 00 12/17 9
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