Manitowoc AuCS A Operation Manual

Q Mo de l

AuCS

A Ac c e sso ry

(A uto m a tic C le a ning Syste m)

Insta lla tio n

Use a nd C a re Ma nua l

This Manual Covers Installation, Use and Care Information for the AuCS

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

A Accessory.

Part Number 80-1218-3

Sa fe ty No tic e s

Pro c e dura l No tic e s

When installing or using the AuCSA accessory, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine or AuCS



accessory.

Throughout this manual, you will see the following types of safety notices:

WA RNING

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement, and then proceed carefully.

CA UTIO N

Text in a Caution box alerts you to a situation in which you could damage the ice machine or AuCS

accessory. Be sure to read the Caution statement, and then proceed carefully.

When installing or using the Model AuCSA accessory, be sure to read the procedural notices in this manual. These notices supply helpful and important information.

Throughout this manual, you will see the following types of procedural notices:

Im po rta nt

Important boxes serve two functions:

They call the operator’s attention to important information.

They also provide the service technician with information that may help in performing a procedure more efficiently. Disregarding this information may slow down the work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information.

CA UTIO N

Use only Manitowoc approved Ice Machine Cleaner (part number 94-0546-3) and Sanitizer (part number 94-0565-3) with the AuCS accessory.

Read and understand all information printed on the bottles before use.

Table o f Co nte nts

Ta ble o f C o nte nts

Se c tio n 1 - G e ne ra l Inform a tio n

Freight Damage and Claims Procedure......................................................................................................... 1-1

Model/Serial Number Location ...................................................................................................................... 1-1

Owner Warranty Registration Card.............................................................................................................. 1-2

Warranty Coverage ......................................................................................................................................... 1-2

Component Location and Identification ....................................................................................................... 1-3

Compatible Ice Machine Models ....................................................................................................................1-4

Se c tio n 2 - Installa tio n Instruc tions

General.............................................................................................................................................................. 2-1

Electrical Service.............................................................................................................................................. 2-1

Location/Mounting ..........................................................................................................................................2-2

Connection to Ice Machine.............................................................................................................................. 2-4

Determine Type of Solution Needed............................................................................................................... 2-12

Installing Bottle of Solution ............................................................................................................................2-12

Changing Solution Type.................................................................................................................................. 2-13

Hose Priming ....................................................................................................................................................2-13

Setting Frequency of Cleaning........................................................................................................................ 2-14

Removal From Service/Winterization ...........................................................................................................2-14

Se c tio n 3 - O pe ra tio n

Automatic Operation....................................................................................................................................... 3-1

Manual Start Operation

Q Models........................................................................................................................................................... 3-1

QDUAL ............................................................................................................................................................. 3-3

Changing Switch Position During Automatic Operation

Q Models........................................................................................................................................................... 3-2

Q1400C.............................................................................................................................................................. 3-2

QDUAL ............................................................................................................................................................. 3-3

Table o f Co nte nts

THIS PAGE INTENTIONALLY LEFT BLANK

Se c tio n 1 G e ne ra l Informa tio n

Se c tion 1

G e ne ra l Informa tion

Fre ig ht Dam a g e a nd C la ims Pro c e dure s

1. Shortages Check the number of cartons delivered against the quantity shown on your receipt. If the quantities do not match, have the driver note the shortage and file your claim with the freight company.

2. No-Fault Claim Procedure Manitowoc assumes responsibility for all freight damage claims involving participating carriers, with the following exceptions:  When the trucking company loses the

equipment.

 When fire destroys the equipment en route.  When a traffic accident damages the shipment

en route.

3. Visible Damage A. If a carton appears damaged in any way, open

the carton and inspect the contents in the presence of the driver. Note the nature and extent of the damage on the freight bill.

B. Notify your local Manitowoc distributor to

inspect the merchandise within 15 days of delivery. Do not attempt to repair the damage.

4. Concealed Damage A. If damage is noticed at the time of

installation, notify the distributor immediately and ask for an inspection.

B. Do not destroy packing materials until the

inspection is completed. These conditions must be met before your claim can be processed by the distributor.

5. Claims Manitowoc Ice, Inc. and your local distributor will arrange to repair or replace the equipment.

Mo de l/ Se rial Num be r Lo c a tio n

Record the model and serial number of the AuCSA accessory in the space provided below. These numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice, Inc.

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the side of the



AuCS

A accessory.

MODEL AND

SERIAL NUMBER

SV1275

Model/Serial Number Location

Ic e Ma c hine Bin/ Dispe nser

Mo de l Num be r

Serial Numb e r

Re m o te

Co nde nser o r

Co nde nsing Unit

Mo de l Num be r

Serial Numb e r

Ac c e ssory

AuC S



1- 1

G e ne ra l Informa tio n Se c tio n 1

O wne r Wa rra nty Re g istra tio n C a rd

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage begins the day your new AuCSA accessory is installed.

Im po rta nt

Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc distributor as the first day of warranty coverage for your new AuCS



accessory.

Wa rra nty C ove ra g e

GENERAL

The following Warranty outline is provided for your convenience.

Contact your local Manitowoc representative or Manitowoc Ice, Inc. if you need further warranty information.

PARTS

Manitowoc warrants the AuCS



A accessory against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.

LABOR

Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:

1. Normal maintenance, adjustments and cleaning as outlined in this manual.

2. Repairs due to unauthorized modifications to the ice machine or the AuCS



A accessory, or the use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3. Damage caused by improper installation of the ice machine, AuCS



A accessory, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4. Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of the ice machine and AuCS



accessory are also excluded.

5. Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6. Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

AUTHORIZED WARRANTY SERVICE

To comply with the provisions of the warranty, a refrigeration service company, qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

NOTE: If the dealer the ice machine and AuCS



A accessory were purchased from is not authorized to perform warranty service, contact the Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

1- 2

Se c tio n 1 G e ne ra l Informa tio n

Com po ne nt Loc a tio n a nd Id e ntific a tion

MOUNTING SLOTS

DISPENSING PUMP

COMMUNICATION WIRE

(9 FEET LONG)

VINYL TUBE

(9 FEET LONG)

VINYL TUBE

PLASTIC CAP

PUMP

OSCILLATING

DIODE

CONTROL

BOARD

ELECTRIC POWER CORD

(8 FEET LONG)

SV1630G

COMMUNICATION CONNECTION QDUAL

COMMUNICATION WIRE IS SUPPLIED WITH ICE

MACHINE AND IS LOCATED ON THE BACK OF

THE CONTROL BOX

ELECTRIC CORD TO

DISPENSING PUMP

PUMP OSCILLATING

RELAY

DIODE

CONTROL

BOARD

COMMUNICATION CONNECTION

COMMUNICATION WIRE IS SUPPLIED WITH AUCS

CLEANING FREQUENCY

SELECTOR SWITCH

ELECTRIC CORD FOR

POWER TO AuCS

SV3065



1- 3

G e ne ra l Informa tio n Se c tio n 1

Com pa tib le Ic e Ma c hine Mo de ls

The AuCSA accessory can be used on all Manitowoc ice machines capable of accepting the AuCS accessory.

Q Model Undercounter (Q130, Q210, Q270) QM model (QM20, QM30, QM45) and Flake Ice Machines (QF800, QC700, QF400) are not AuCS compatible.

Listed models are compatible with the AuCSA accessory

Q MODELS

Air, Water or Remote Condenser

B150

Q200 J200 B200

J250 B250 Q280 Q320 J320 B320 Q370 Q420 J420 B420 Q450 J450 B450 Q600 J600 B600 Q800 J800 B800

Q1000 J1000 B1000 Q1300 J1300 B1300 Q1600 Q1800 J1800 B1800

Air, Water or Remote Condenser

QUIETQUBE MODELS

Q600C

Q800C Q1000C Q1400C

QDUALC

ICE BEVERAGE MODELS

IB600C IB800C

IB1000C

SU1000C (SerVend UC300 Dispenser)

J MODELS

Air, Water or Remote Condenser

B MODELS

1- 4

Se c tio n 2 Insta lla tio n Instruc tio ns

Se c tion 2

Insta lla tio n Instruc tio ns

G e ne ra l

These instructions are provided to assist the qualified installer. Check your local yellow pages for the name of the nearest Manitowoc Ice Machine Distributor or call Manitowoc Ice, Inc. for information regarding installation and start-up services.

WA RNING

Improper installation will affect dispensing rate. Install only within the parameters outlined in this installation manual.

Please contact your local Manitowoc Distributor or call Manitowoc Ice, Inc. for assistance if you encounter a problem that is not covered by this manual.

3.43 "

8.7 CM

12”

30.48 CM

Elec tric a l Se rvic e

WA RNING

All wiring must conform to local, state, and national codes.

Vo lta g e / C yc le /

Pha se

Runnin

g Am p s

N.E.M.A Elec tric a l Plug

Co nfig ura tion

115/ 60/ 1 .3 5-15P

220/ 240/ 50/ 1 .1 No p lug attac he d

115 VOLT WIRING

The 115/60/1 AuCS has an eight (8) foot cord which must be plugged into a 15 amp electrical outlet.

CA UTIO N

Never use an extension cord. If an outlet is not in reach of the AuCS power cord, have an outlet installed.

220/240 VOLT WIRING

The 220/240/50/1 AuCS can be wired to:

12.12"

30.78 CM

Dimensions

9’

274.3 CM

8’

243 CM

SV1632G

 The terminal block located in the ice machine.

 With a separate plug.

 To a separate disconnect.

TERMINAL BLOCK LOCATED

PRE-WIRED TO ICE MACHINE

IN ICE MACHINE

N N

GROUND

PRE-WIRED AT AuCS

N L

ACCESSORY

GROUND

TO SEPARATE FUSE/ CIRCUIT BREAKER.

DISCONNECT ALL POLES.

REFER TO ICE MACHINE INSTALLATION INSTRUCTIONS FOR FUSE RATING.

AuCS

POWER

CORD

SV1633G

220/240/50/1 Wiring

2- 1

+ 19 hidden pages