Q Mo de l
®
AuCS
A Ac c e sso ry
(A uto m a tic C le a ning Syste m)
Insta lla tio n
Use a nd C a re Ma nua l
This Manual Covers Installation, Use and Care Information for the AuCS
We reserve the right to make product improvements at any time.
Specifications and design are subject to change without notice.
®
A Accessory.
Part Number 80-1218-3
Sa fe ty No tic e s
Pro c e dura l No tic e s
When installing or using the AuCSA accessory, be
sure to pay close attention to the safety notices in this
manual. Disregarding the notices may lead to serious
injury and/or damage to the ice machine or AuCS
accessory.
Throughout this manual, you will see the following
types of safety notices:
WA RNING
Text in a Warning box alerts you to a potential
personal injury situation. Be sure to read the
Warning statement, and then proceed carefully.
CA UTIO N
Text in a Caution box alerts you to a situation in
which you could damage the ice machine or AuCS
®
accessory. Be sure to read the Caution statement,
and then proceed carefully.
When installing or using the Model AuCSA
accessory, be sure to read the procedural notices in
this manual. These notices supply helpful and
important information.
Throughout this manual, you will see the following
types of procedural notices:
Im po rta nt
Important boxes serve two functions:
They call the operator’s attention to important
information.
They also provide the service technician with
information that may help in performing a
procedure more efficiently. Disregarding this
information may slow down the work.
NOTE: Text set off as a Note provides you with
simple, but useful, extra information.
CA UTIO N
Use only Manitowoc approved Ice Machine
Cleaner (part number 94-0546-3) and Sanitizer
(part number 94-0565-3) with the AuCS
accessory.
Read and understand all information printed on the
bottles before use.
Table o f Co nte nts
Ta ble o f C o nte nts
Se c tio n 1 - G e ne ra l Inform a tio n
Freight Damage and Claims Procedure......................................................................................................... 1-1
Model/Serial Number Location ...................................................................................................................... 1-1
Owner Warranty Registration Card.............................................................................................................. 1-2
Warranty Coverage ......................................................................................................................................... 1-2
Component Location and Identification ....................................................................................................... 1-3
Compatible Ice Machine Models ....................................................................................................................1-4
Se c tio n 2 - Installa tio n Instruc tions
General.............................................................................................................................................................. 2-1
Electrical Service.............................................................................................................................................. 2-1
Location/Mounting ..........................................................................................................................................2-2
Connection to Ice Machine.............................................................................................................................. 2-4
Determine Type of Solution Needed............................................................................................................... 2-12
Installing Bottle of Solution ............................................................................................................................2-12
Changing Solution Type.................................................................................................................................. 2-13
Hose Priming ....................................................................................................................................................2-13
Setting Frequency of Cleaning........................................................................................................................ 2-14
Removal From Service/Winterization ...........................................................................................................2-14
Se c tio n 3 - O pe ra tio n
Automatic Operation....................................................................................................................................... 3-1
Manual Start Operation
Q Models........................................................................................................................................................... 3-1
QDUAL ............................................................................................................................................................. 3-3
Changing Switch Position During Automatic Operation
Q Models........................................................................................................................................................... 3-2
Q1400C.............................................................................................................................................................. 3-2
QDUAL ............................................................................................................................................................. 3-3
i
Table o f Co nte nts
THIS PAGE INTENTIONALLY LEFT BLANK
ii
Se c tio n 1 G e ne ra l Informa tio n
Se c tion 1
G e ne ra l Informa tion
Fre ig ht Dam a g e a nd C la ims Pro c e dure s
1. Shortages
Check the number of cartons delivered against the
quantity shown on your receipt. If the quantities
do not match, have the driver note the shortage
and file your claim with the freight company.
2. No-Fault Claim Procedure
Manitowoc assumes responsibility for all freight
damage claims involving participating carriers,
with the following exceptions:
When the trucking company loses the
equipment.
When fire destroys the equipment en route.
When a traffic accident damages the shipment
en route.
3. Visible Damage
A. If a carton appears damaged in any way, open
the carton and inspect the contents in the
presence of the driver. Note the nature and
extent of the damage on the freight bill.
B. Notify your local Manitowoc distributor to
inspect the merchandise within 15 days of
delivery. Do not attempt to repair the damage.
4. Concealed Damage
A. If damage is noticed at the time of
installation, notify the distributor immediately
and ask for an inspection.
B. Do not destroy packing materials until the
inspection is completed.
These conditions must be met before your claim
can be processed by the distributor.
5. Claims
Manitowoc Ice, Inc. and your local distributor
will arrange to repair or replace the equipment.
Mo de l/ Se rial Num be r Lo c a tio n
Record the model and serial number of the AuCSA
accessory in the space provided below. These
numbers are required when requesting information
from your local Manitowoc distributor, service
representative, or Manitowoc Ice, Inc.
The model and serial number are listed on the
OWNER WARRANTY REGISTRATION CARD.
They are also listed on the MODEL/SERIAL
NUMBER DECAL affixed to the side of the
AuCS
A accessory.
MODEL AND
SERIAL NUMBER
SV1275
Model/Serial Number Location
Ic e Ma c hine Bin/ Dispe nser
Mo de l Num be r
Serial Numb e r
Re m o te
Co nde nser o r
Co nde nsing Unit
Mo de l Num be r
Serial Numb e r
Ac c e ssory
AuC S
A
1- 1
G e ne ra l Informa tio n Se c tio n 1
O wne r Wa rra nty Re g istra tio n C a rd
GENERAL
The packet containing this manual also includes
warranty information. Warranty coverage begins the
day your new AuCSA accessory is installed.
Im po rta nt
Complete and mail the OWNER WARRANTY
REGISTRATION CARD as soon as possible to
validate the installation date.
If you do not return your OWNER WARRANTY
REGISTRATION CARD, Manitowoc will use the
date of sale to the Manitowoc distributor as the first
day of warranty coverage for your new AuCS
A
accessory.
Wa rra nty C ove ra g e
GENERAL
The following Warranty outline is provided for your
convenience.
Contact your local Manitowoc representative or
Manitowoc Ice, Inc. if you need further warranty
information.
PARTS
Manitowoc warrants the AuCS
A accessory against
defects in materials and workmanship, under normal
use and service for three (3) years from the date of
original installation.
LABOR
Labor required to repair or replace defective
components is covered for three (3) years from the
date of original installation.
EXCLUSIONS
The following items are not included in the ice
machine’s warranty coverage:
1. Normal maintenance, adjustments and cleaning as
outlined in this manual.
2. Repairs due to unauthorized modifications to the
ice machine or the AuCS
A accessory, or the use
of non-standard parts without prior written
approval from Manitowoc Ice, Inc.
3. Damage caused by improper installation of the
ice machine, AuCS
A accessory, electrical
supply, water supply or drainage, or damage
caused by floods, storms, or other acts of God.
4. Premium labor rates due to holidays, overtime,
etc.; travel time; flat rate service call charges;
mileage and miscellaneous tools and material
charges not listed on the payment schedule.
Additional labor charges resulting from the
inaccessibility of the ice machine and AuCS
A
accessory are also excluded.
5. Parts or assemblies subjected to misuse, abuse,
neglect or accidents.
6. Damage or problems caused by installation,
cleaning and/or maintenance procedures
inconsistent with the technical instructions
provided in this manual.
AUTHORIZED WARRANTY SERVICE
To comply with the provisions of the warranty, a
refrigeration service company, qualified and
authorized by a Manitowoc distributor, or a
Contracted Service Representative must perform the
warranty repair.
NOTE: If the dealer the ice machine and AuCS
A
accessory were purchased from is not authorized to
perform warranty service, contact the Manitowoc
distributor or Manitowoc Ice, Inc. for the name of the
nearest authorized service representative.
1- 2
Se c tio n 1 G e ne ra l Informa tio n
Com po ne nt Loc a tio n a nd Id e ntific a tion
MOUNTING SLOTS
DISPENSING PUMP
COMMUNICATION WIRE
(9 FEET LONG)
VINYL TUBE
(9 FEET LONG)
VINYL TUBE
PLASTIC CAP
PUMP
OSCILLATING
DIODE
CONTROL
BOARD
ELECTRIC POWER CORD
(8 FEET LONG)
SV1630G
COMMUNICATION CONNECTION QDUAL
COMMUNICATION WIRE IS SUPPLIED WITH ICE
MACHINE AND IS LOCATED ON THE BACK OF
THE CONTROL BOX
ELECTRIC CORD TO
DISPENSING PUMP
PUMP OSCILLATING
RELAY
DIODE
CONTROL
BOARD
COMMUNICATION CONNECTION
COMMUNICATION WIRE IS SUPPLIED WITH AUCS
CLEANING FREQUENCY
SELECTOR SWITCH
ELECTRIC CORD FOR
POWER TO AuCS
®
SV3065
1- 3
G e ne ra l Informa tio n Se c tio n 1
Com pa tib le Ic e Ma c hine Mo de ls
The AuCSA accessory can be used on all Manitowoc ice machines capable of accepting the AuCS accessory.
Q Model Undercounter (Q130, Q210, Q270) QM model (QM20, QM30, QM45) and Flake Ice Machines
(QF800, QC700, QF400) are not AuCS compatible.
Listed models are compatible with the AuCSA accessory
Q MODELS
Air, Water or Remote Condenser
B150
Q200 J200 B200
J250 B250
Q280
Q320 J320 B320
Q370
Q420 J420 B420
Q450 J450 B450
Q600 J600 B600
Q800 J800 B800
Q1000 J1000 B1000
Q1300 J1300 B1300
Q1600
Q1800 J1800 B1800
Air, Water or Remote Condenser
QUIETQUBE MODELS
Q600C
Q800C
Q1000C
Q1400C
QDUALC
ICE BEVERAGE MODELS
IB600C
IB800C
IB1000C
SU1000C (SerVend UC300 Dispenser)
J MODELS
Air, Water or Remote Condenser
B MODELS
1- 4
Se c tio n 2 Insta lla tio n Instruc tio ns
®
®
Se c tion 2
Insta lla tio n Instruc tio ns
G e ne ra l
These instructions are provided to assist the qualified
installer. Check your local yellow pages for the name
of the nearest Manitowoc Ice Machine Distributor or
call Manitowoc Ice, Inc. for information regarding
installation and start-up services.
WA RNING
Improper installation will affect dispensing rate.
Install only within the parameters outlined in this
installation manual.
Please contact your local Manitowoc Distributor or
call Manitowoc Ice, Inc. for assistance if you
encounter a problem that is not covered by this
manual.
3.43 "
8.7 CM
12”
30.48 CM
Elec tric a l Se rvic e
WA RNING
All wiring must conform to local, state, and
national codes.
Vo lta g e / C yc le /
Pha se
Runnin
g Am p s
N.E.M.A Elec tric a l Plug
Co nfig ura tion
115/ 60/ 1 .3 5-15P
220/ 240/ 50/ 1 .1 No p lug attac he d
115 VOLT WIRING
The 115/60/1 AuCS has an eight (8) foot cord
which must be plugged into a 15 amp electrical
outlet.
CA UTIO N
Never use an extension cord. If an outlet is not in
reach of the AuCS power cord, have an outlet
installed.
220/240 VOLT WIRING
The 220/240/50/1 AuCS can be wired to:
12.12"
30.78 CM
Dimensions
9’
274.3 CM
8’
243 CM
SV1632G
The terminal block located in the ice machine.
With a separate plug.
To a separate disconnect.
TERMINAL BLOCK LOCATED
PRE-WIRED TO ICE MACHINE
IN ICE MACHINE
L
1
N N
GROUND
PRE-WIRED AT AuCS
N L
ACCESSORY
GROUND
TO SEPARATE FUSE/
CIRCUIT BREAKER.
DISCONNECT ALL POLES.
REFER TO ICE MACHINE
INSTALLATION
INSTRUCTIONS FOR
FUSE RATING.
AuCS
POWER
1
CORD
SV1633G
L
1
220/240/50/1 Wiring
2- 1
Insta lla tio n Instruc tio ns Se c tio n 2
Lo c a tio n/ Mo unting
CA UTIO N
Do not install in an area where the air temperature
falls below 35F or exceeds 110F.
The AuCSA must be protected if it will be
subjected to temperatures below freezing. Refer to
“Removal From Service/Winterization.”
HEIGHT REQUIREMENT
3. Align the AuCS
bracket tabs. Verify the tabs are at the top of the
key slots and that the AuCS
4. Remove the backing from the adhesive bumpers
(part D, page 2-4.) Attach bumpers to the
mounting bracket directly above the AuCS
control box. This eliminates upward movement
and stops the tabs from disengaging the key slots.
A key slots with the mounting
A is level.
BRACKET
GASKET
A
(Refer to drawing on page 2-3.) Either the base or the
top of the AuCSA must be within 2” of the base of
the ice machine. Do not mount the AuCSA too high
or too low.
CA UTIO N
The cleaner or sanitizer may siphon (or dispense
BUMPER
improperly)into the ice machine water trough if the
AuCS
DISTANCE REQUIREMENT
(Refer to drawing on page 2-3.) The AuCSA must
be mounted within 9 feet of the ice machine to
accommodate the low voltage communication wire
and tubing. The tubing may be shortened to
accommodate a run of less than 9 feet.
Do not extend the length of the 9-foot low voltage
modular communication wire or tubing. The correct
amount of solution will not dispense.
FASTENING TO BIN OR DISPENSER
A is mounted too high or too low.
CA UTIO N
CA UTIO N
SV1640G
Mounting to Ice Machine
FASTENING TO WALL
The AuCSA is mounted to the wall using the two
key slots in the back wall of the accessory. Screw
fasteners (not supplied) must hold the entire weight
of the AuCSA accessory (approximately 10 lb.).
6.56”
16.6 CM
The AuCSA accessory may be mounted to the bin
or dispenser only when permitted by local electrical
codes.
NOTE: The ice machine’s serviceability may be
reduced when the AuCSA is mounted to the bin or
dispenser. Wall mounting is recommended.
1. Set the mounting bracket (part F, page 2-4) over
the bin top rail at desired location (refer to
figure).
2. Remove the backing from the foam adhesive tape
(part E, page 2-4). Apply tape to mounting
bracket, and along the entire bin rail.
2- 2
Key Slot Dimensions
SV1634G
Se c tio n 2 Insta lla tio n Instruc tio ns
BASE OF ICE MACHINE
NO! TOO HIGH
2”
5 CM
2”
5 CM
BOX BASE OR BOX TOP
MUST BE WITHIN 2” (5 CM)
OF
ICE MACHINE BASE
NO! TOO LOW
NOTE: BOX MUST ALSO MOUNT WITHIN REACH OF 9’ TUBING AND LOW VOLTAGE COMMUNICATION WIRE.
SV1639G
Height and Distance Requirements
2- 3
Insta lla tio n Instruc tio ns Se c tio n 2
Conne c tion to Ic e Ma c hine
GENERAL
A
B
½” PVC CONDUIT
FITTING
HOSE CLAMPS
LOCKNUT C
BUMPER D
PVC CONDUIT FITTING (A) INSTALLATION
½” LOCKNUT (C)
½” PVC CONDUIT
FITTING (A)
SV1636G
PVC Conduit Fitting (A) Installation
Parts Identification
FOAM TAPE E
BRACKET F
SV1635G
1. Insert the PVC fitting (A) into the AuCSA and
tighten with the lock nut (C).
WA RNING
Disconnect the electric power supply to the ice
machine at the electrical disconnect before
proceeding.
2. If required for access, remove the front, top, and
right side panels from the ice machine.
3. Remove the 7/8” access hole plug located on the
back of the corner post of the ice machine
4. Insert the PVC conduit fitting (Part A) and
tighten with the lock nut (Part C).
2- 4
Se c tio n 2 Insta lla tio n Instruc tio ns
Conne c tion to Ic e Ma c hine (c o nt.)
Q320 Q370 Q420
Q600C Q800C Q1000C
1-1/8” DIAMETER
5”
1.5”
ACCESS HOLE
Q200 Q280 Q450
Q600 Q800 Q1000
3”
Q1300 Q1600 Q1800
1-1/8” DIAMETER
1.5”
ACCESS HOLE
½” LOCKNUT (C)
½” PVC CONDUIT
FITTING (A)
½” LOCKNUT (C)
PVC Conduit Fitting (A) Installation
½” PVC CONDUIT
FITTING (A)
SV1637G
2- 5
Insta lla tio n Instruc tio ns Se c tio n 2
5.9"
IB600C IB800C IB1000C
3.0"
1-1/8"
DIAMETER
ACCESS
HOLE
7.5"
Q1400C
2"
1-1/8"
DIAMETER
ACCESS
HOLE
7.5"
QDUAL
2"
1-1/8"
DIAMETER
ACCESS
HOLE
2- 6
Se c tio n 2 Insta lla tio n Instruc tio ns
Conne c tion to Ic e Ma c hine (c o nt.)
PVC CONDUIT CONNECTION
(NOT SUPPLIED)
Connect the ½” PVC conduit from the AuCSA to
the ice machine.
CA UTIO N
NOTE: AuCS®SHOWN
IS 115 VOLT WITH
POWER CORD
ATTACHED
Install 1/2” conduit to protect the tubing and
modular wire from damage or access.
NOTE: A pulling elbow is recommended for easier
routing of the vinyl tubing and modular wire.
Typical PVC Conduit Installation
SV1638G
2- 7
Insta lla tio n Instruc tio ns Se c tio n 2
Conne c tion to Ic e Ma c hine (c o nt.)
WATER INLET
VALVE
ACCESS
HOLE
SV1641G
WATER INLET
BARBED FITTING
Vinyl Tubing Installation
(Typical 22” Ice Machine Shown)
WATER INLET
BARBED FITTING
SV3064
IB600C IB800C IB1000C
2- 8
SV1780
QDUAL
ROUTE TUBING
WATER INLET
BARBED FITTING
ROUTE TUBING AND
CONNECT TO 90
Q1400C
ELBOW
SV1770 RH
Se c tio n 2 Insta lla tio n Instruc tio ns
Q1400C ONLY
A. 1/4" DIA x 4" LG VINYL TUBING
B. 1/2" PVC CONDUIT FITTING (QTY 2)
C. 90 THREADED ELBOW
D. 1/4" FERRULE NUT
E. 90 BARBED ELBOW
F. 3/8" HOSE CLAMP (QTY 2)
G. 1/2" LOCKNUT (QTY 2)
A. Slide the 1/4" ferrule nut (part D) onto the 1/4"
tubing (part A)
B. Connect the 1/4" ferrule nut (with 1/4" tubing)
to the 90 threaded elbow (part C) and hand
tighten.
C. Locate the 7/16" diameter hole in the bulkhead
of the ice machine. (See illustration).
D. Remove the plastic plug from the hole.
E. Insert the threaded end of the barbed elbow
(part E) into the hole. Screw the 90 threaded
elbow (part C) to the barbed elbow (part E).
Hand tighten. Be sure the threaded elbow (part
C) outlet tube points downward, toward the
water trough.
2- 9
Insta lla tio n Instruc tio ns
Conne c tion to Ic e Ma c hine (c o nt.)
COMMUNICATION WIRE CONNECTION
Insert the low voltage communication wire through
the ½” conduit connecting the AuCSA to the ice
machine.
machine.
A to the ice
CONTROL BOARD
COMMUNICATION
WIRE
GROUND WIRE
(Q1300/Q1800 ONLY)
Se c tio n 2
Plug into the jacks on the ice machine control board
Plug into the jacks on the ice machine control board
and the AuCS
and the AuCSA control board. (Refer to drawing for
routing communication wire in ice machine.)
routing communication wire in ice machine.)
A control board. (Refer to drawing for
ROUTE WIRING
THROUGH
ACCESS HOLES
AS SHOWN
30 AND 48 INCH 22 INCH
COMMUNICATION
WIRE
SV1642G
Low Voltage Communication Wire Connection
QDUAL ONLY: The communication wire is attached to the rear of the ice
machine control box. The communication wire included with the AuCS
A is
not used.
AUCS CONTROL
BOARD
COMMUNICATION
PORT
2- 10
QDUAL
COMMUNICATION
PORT
Se c tio n 2 Insta lla tio n Instruc tio ns
Conne c tion to Ic e Ma c hine (c o nt.)
VINYL TUBING CONNECTION
1. Insert the tubing into the ½” conduit from the
AuCS to the ice machine.
2. Slide the 3/8” hose clamp (B) onto the tubing and
connect it to the barbed fitting on the AuCS
WATER INLET
AuCS® INLET
dispenser pump.
3/8” HOSE CLAMP (B)
8’ VINYL TUBING
MODULAR WIRE LEAD
SV1643G
Connecting Vinyl Tubing to Dispenser Pump
Using 3/8” Hose Clamp (B)
3. Route the tubing through the bulkhead heyco
fitting and into the water compartment.
4. Determine the amount of tubing required and cut
off the excess.
5. Slide the 3/8” hose clamp (Part B) onto the tubing
and connect it to the water inlet barbed fitting.
Connecting Vinyl Tubing to
AFTER INSTALLATION
Water Inlet Barbed Fitting
WA RNING
Read and understand this entire manual prior to
operation of the AuCSA accessory. You must
understand all warning and caution statements and
follow all safety precautions to assure proper
operation of the AuCSA accessory.
SV1644G
2- 11
Insta lla tio n Instruc tio ns Se c tio n 2
De te rm ine Type O f Solutio n Ne e de d
CA UTIO N
Use only Manitowoc-approved Ice Machine
Cleaner (part number 94-0546-3) or Sanitizer (part
94-0565-3) in the AuCS
A It is a violation of
Federal law to use these solutions in a manner
inconsistent with their labeling. Read and
understand all labels on the bottles before use.
The AuCSA accessory will dispense Cleaner OR
Sanitizer. It cannot dispense both at the same time.
CA UTIO N
Do not mix Cleaner and Sanitizer solutions
together. It is a violation of Federal law to use these
products in a manner inconsistent with their
labeling.
MANITOWOC ICE MACHINE CLEANER
Part Number 94-0546-3
Ice Machine Cleaner is used to control build-up and
to remove lime scale or other mineral deposits. It will
not “sanitize” the ice machine.
Insta lling Bo ttle O f So lutio n
WA RNING
Wear rubber gloves and safety goggles (and/or face
shield) when handling Cleaner or Sanitizer.
CA UTIO N
Follow instructions listed under “Changing
Solution Type” on the next page when changing
from Cleaner to Sanitizer or from Sanitizer to
Cleaner.
1. Place the bottle into the AuCSA accessory.
2. Slide the tube to the bottom of the bottle and
hand-tighten the cap.
It is recommended for use in places that have lime
scale or other mineral deposits built up, but no
problems with slime.
MANITOWOC ICE MACHINE SANITIZER
Part Number 94-0565-3
Ice Machine Sanitizer is used for sanitizing and
controlling algae build-up (slime) and other bacterial
growth. The ice machine should be sanitized on a
regular schedule, following Manitowoc
recommendations and local regulations.
It is recommended for use in places such as pizzerias,
bars, bakeries, etc., that have airborne bacteria
(yeast). Sanitizing is also recommended in places that
do not have lime scale (or other mineral deposit
problems).
Mo de l
Q200 Q 280 Q 320 Q 370 Q 420
Q450 Q 600 Q 600C IB600C
Q800 Q 800C IB800C Q 1000
Q1000C IB1000C SU1000C
Q1400C
Q1300 Q 1600 Q 1800 Q DUAL *4.8 o unc e s (140 ml)
*The disp e nse ra te is a uto ma tic ally c o ntro lle d
Am o unt o f C le a ne r o r
Sanitize r Dispe nse d
*2.4 o unc e s (70 m l)
TUBE MUST BE CLOSE
TO BOTTLE BOTTOM
SV1645
Bottle Installation
WA RNING
Do not use 1 gallon bottles of Cleaner or Sanitizer
on the AuCSA
2- 12
Se c tio n 2 Insta lla tio n Instruc tio ns
Chang ing So lutio n Type
CA UTIO N
Do not mix Cleaner and Sanitizer solutions
together. It is a violation of Federal law to use these
products in a manner inconsistent with their
labeling.
Use the following procedure to flush the system prior
to changing from Cleaner to Sanitizer or from
Sanitizer to Cleaner.
1. Remove the bottle of Cleaner or Sanitizer from
the AuCS
A. Insert a 16 oz. bottle of water.
2. Repeat the following until the water bottle is
empty (approximately 8 times):
A. Move the ice machine toggle switch to
CLEAN.
B. The water pump and dump valve will turn on.
The dump valve will shut off after
approximately 45 seconds.
C. The pump will run for 60 seconds and then
dispense for 10 seconds. (The Q1300, Q1600,
Q1800 and QDUAL will dispense for
20 seconds).
D. Move the switch to OFF after step C is
Ho se Prim ing
The dispenser pump requires priming only upon
initial installation, or if the hose between the
AuCS
A and the ice machine has been pumped dry.
WA RNING
Do not blow into or suck on the hose in an attempt
to prime it.
Do not prime the hose until installation is complete.
CA UTIO N
Repeat the following procedure three times:
1. Move the ice machine toggle switch to CLEAN.
2. The water pump and dump valve will turn on.
The dump valve will shut off after approximately
45 seconds.
3. The control waits until the water pump runs for
60 seconds, then energizes the AuCS
A pump for
10 seconds. (The Q1300, Q1600, Q1800, and
QDUAL will energize for 20 seconds).
4. Allow the ice machine to complete the cleaning
or sanitizing cycle.
Refer to Manual Start Operation for details.
completed.
3. Install a new bottle of either Cleaner or Sanitizer
solution. Refer to “Installing Bottle of Solution”
on previous page.
The priming procedure starts the automatic
cleaning mode. Upon moving the ice machine
toggle switch to ICE, the ice machine will run
Im po rta nt
through 6 rinse cycles before making ice.
2- 13
Insta lla tio n Instruc tio ns Se c tio n 2
Se tting Fre q ue nc y O f Cle aning s
The AuCSA is factory-set to clean (or sanitize) the
ice machine approximately once every two weeks.
For less frequent cleaning, set the selector switch as
indicated below. (Refer to “Component Location and
Identification” for selector switch location.)
Switc h
Po sition
0 No c le aning (O FF)
1
2
3
Time Be twe en
Clea ning s
Ap pro xim a te ly 2 w e eks
(1120 ha rve sts)
Ap pro xim a te ly 4 w e eks
(2240 ha rve sts)
Ap pro xim a te ly 12 w e e ks
(6720 ha rve sts)
NOTE: Switch positions 4-9 are inoperative. Do not
use them.
Im po rta nt
Using the AuCSA accessory is supplemental to
regular cleaning and sanitizing (per Manitowoc
recommendations and local regulations).
Re m o va l Fro m Se rvic e / Winte riza tion
CA UTIO N
Leaving solutions in the AuCSA in freezing
temperatures may result in severe damage to the
dispensing pump. A failure of this nature is not
covered by the warranty.
If the AuCSA is to be removed from service for
extended periods, or if it is to be exposed to ambient
temperatures of 32F (0C) or below, follow this
procedure:
1. Remove the Cleaning or Sanitizing solution
bottle.
2. Follow the instructions under “Hose Priming” to
pump all of the solution out of the dispensing
pump and line.
2- 14
Se c tio n 3 Ic e Ma c hine O pe ra tio n
Se c tion 3
Ic e Ma c hine O pe ra tio n
Autom a tic O p e ra tio n
The following occurs when the toggle switch is in
the ICE position:
The ice machine control board counts the
number of ice harvest cycles.
The AuCS
A accessory interrupts the ice
making mode and starts the cleaning (or
sanitizing) mode when the harvest count equals
the “Frequency of Cleaning” setting of the
AuCS
A
When the automatic cleaning (or sanitizing)
cycle is complete (approximately 25 minutes,
QDUAL 40 minutes), ice making resumes
automatically, and the “Harvest Count” is reset
to zero.
Im po rta nt
Opening the curtain switch will interrupt the
cleaning (or sanitizing) sequence. The sequence
will resume from the point of interruption when
the curtain re-closes.
NOTE: The harvest count is reset after the AuCSA
cycle is completed. It cannot be reset by unplugging
the modular wire, changing the switch position,
power loss, etc.
Ma nua l Sta rt O pe ra tio n
(QDUAL SEE PAGE 3-3)
Step 1 Set the toggle switch to the OFF position
after ice falls from the evaporator at the end of a
Harvest cycle. Or, set the switch to the OFF
position and allow the ice to melt off the
evaporator.
CA UTIO N
Never use anything to force ice from the
evaporator. Damage may result.
Step 2 To start the automatic cleaning system,
move the toggle switch to the CLEAN position. The
water will flow through the water dump valve and
down the drain. The Clean light will turn on to
indicate the ice machine is in Clean Mode.
The AuCS
A pump energizes automatically to add
cleaner or sanitizer to the ice machine.
Step 3 The ice machine will automatically time out
a ten minute cleaning or sanitizing cycle, followed
by six rinse cycles, de-energize the Clean light and
stop. This entire cycle lasts approximately 25
minutes.
Step 4 After the cleaning or sanitizing cycle stops,
move the toggle switch to the ICE position.
Step 5 The ice machine may be set to start and
finish a cleaning (or sanitizing) cycle, then
automatically start ice making again.
You must wait about one minute into the cleaning
cycle (until water starts to flow over the
evaporator), then move the toggle switch from
CLEAN to ICE position.
When the cleaning (or sanitizing) cycle is
completed, an ice making sequence will start
automatically.
Im po rta nt
The Q1400C ice machine can not perform step 5.
The toggle switch position must be changed from
CLEAN to ICE after the AuCS
A cycle has been
completed.
3- 1
Ic e Ma c hine O pe ra tio n Se c tio n 3
Chang ing Switc h Po sitio n During Autom a tic O pe ra tio n
Q MODELS/IB MODELS/SU1000C
If the toggle switch is moved to OFF prior to the
pump dispensing (less than 45 seconds into the cycle)
then switched to:
IC E
CLEAN
A no rm a l ic e -ma king mo de b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n,” p a g e 3-1.)
If the toggle switch is moved to OFF after the pump
dispenses (more than 45 seconds into the cycle, but
before rinse cycles begin) then switched to:
IC E
CLEAN
The “ c le an” po rtio n o f the c yc le b e g ins.
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and a no rma l ic e -ma king mo de
b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n,” p a g e 3-1.)
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h po sitio n.
If the toggle switch is moved to OFF after the 6 rinse
cycles have begun and then switched from off to:
IC E
CLEAN
The rinse po rtio n o f the c yc le re sta rts a nd
c ontinue s.
Afte r c omp le tio n o f the 6 a d ditio na l rinse
c yc le s, the c o unte r re sets and a no rma l
ic e -ma king mo de b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n”.)
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h po sitio n.
Q1400C
If the toggle switch is moved to OFF prior to the
pump dispensing (less than 45 seconds into the cycle)
then switched to:
IC E
CLEAN
A no rm a l ic e -ma king mo de b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n,” p a g e 3-1.)
If the toggle switch is moved to OFF after the pump
dispenses (more than 45 seconds into the cycle, but
before rinse cycles begin) then switched to:
IC E
CLEAN
The ic e ma c hine runs 6 rinse c yc le s, re sets
the c o unte r a nd starts a no rm a l ic e ma king m o de .
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n”)
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h po sitio n.
If the toggle switch is moved to OFF after the 6 rinse
cycles have begun and then switched from off to:
IC E
CLEAN
The ic e ma c hine runs 6 rinse c yc le s, re sets
the c o unte r a nd starts a no rm a l ic e ma king m o de .
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n”.)
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h po sitio n.
Im po rta nt
After solution is dispensed (cleaner or sanitizer),
the Q1400C ice machine must run 6 rinse cycles.
Changing toggle switch position, disconnecting
power, etc will not override the 6 rinse cycles.
Each time the toggle switch is moved from Off to
Ice (or power is interrupted), the six rinse cycles
begin again.
3- 2
Q DUA L O NLY
Ic e Ma c hine O pe ra tio nSe c tio n 3
Chang ing Switc h Po sitio n During
Ma nua l Sta rt O pe ra tio n
Step 1 Set the toggle switch to the OFF position
after ice falls from the evaporator at the end of a
Harvest cycle. Or, set the switch to the OFF position
and allow the ice to melt off the evaporator
CA UTIO N
Never use anything to force ice from the
evaporator. Damage may result.
Step 2 To start the automatic cleaning system, move
the toggle switch to the CLEAN position. The water
will flow through the water dump valve and down the
drain. The Clean light will energize to indicate the ice
machine is in the Clean Cycle. Th ice machine will
purge water for two minutes. The water fill valve
will energize and remain energized until water
contacts the water level probe. The AuCS
A will
then automatically add cleaner or sanitizer to the ice
machine.
Step 3 The ice machine will automatically time out a
ten minute cleaning or sanitizing cycle, followed by
six rinse cycles, de-energize the Clean light and stop.
This entire cycle lasts approximately 40 minutes.
Autom a tic O p e ra tio n
If the toggle switch is moved to OFF prior to the
pump dispensing (less than 2 minutes into the cycle)
then switched to:
IC E
CLEAN
A no rm a l ic e -ma king mo de b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n,” p a g e 3-1.)
If the toggle switch is moved to OFF after the pump
dispenses (more than 2 minutes into the cycle, but
before rinse cycles begin) then switched to:
IC E
CLEAN
The “ c le an” po rtio n o f the c yc le b e g ins.
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and a no rma l ic e -ma king mo de
b e g ins.
A m a nua l c le an c yc le b e gins.
(Se e “ Ma nua l Sta rt O pe ra tio n,” p a g e 3-
1.)
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h p o sitio n.
If the toggle switch is moved to OFF after the 6 rinse
cycles have begun and then switched from off to:
Step 4 After the cleaning or sanitizing cycle stops,
move the toggle switch to ICE position.
Step 5 The ice machine may be set to start and finish
a cleaning (or sanitizing) cycle, then automatically
start ice making again.
You must wait about 2 minutes into the cleaning
cycle (until water starts to flow over the evaporator),
then move the toggle switch from CLEAN to ICE
position.
After the fluid has been dispensed opening the
curtain (bin switch) will interrupt the AuCS
A
sequence. The sequence resumes when the curtain
closes.
When the cleaning cycle (or sanitizing) is completed,
an ice making sequence will start automatically.
IC E
CLEAN
The rinse po rtio n o f the c yc le re sta rts a nd
c ontinue s.
Afte r c omp le tio n o f the 6 a d ditio na l rinse
c yc le s, the c o unte r re sets and a no rma l
ic e -ma king mo de b e g ins.
A m a nua l c le an c yc le b e gins.
Afte r c omp le tio n o f the 10-minute
“ C le a n” a nd 6 rinse c yc le s, the c o unter
re sets and the ic e m a c hine awa its a
c hang e in the tog g le switc h p o sitio n.
3- 3
MA NITO WO C IC E, INC .
2110 South 26th Stre e t P.O. Bo x 1720
Ma nito wo c , WI 54221-1720
Pho ne : (920) 682-0161
Fa x: (920) 683-7585
We b Site - www.ma nito w o c ic e .c o m
2002 Ma nito w o c Ic e , Inc .
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