MANIP MPower, MPower 60, MPower 120, MPower 80, MPower 140 Operator's Manual
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Operators manual
MANIP’ MPower
Réf. 25001403 - Février 2010
English
SOMMAIRE
1• User information 1
2• Safety instructions 2
Obligations
otections
Pr
Warnings
3• Prohibitions 3
4• Safety stickers 4
5• Location of the stickers 5
6• Identification plate 5
7• Counter load 6
8• Use of the mono lever 6
9• Switching from double to single effect 7
rd
10• 3
11• User instructions 8-9
12• MM and HD loader detachment 10-11
13• MM and HD loader attachment 12-13
14• Hydraulic coupling Manip’Fast 14-15
15• Manip’Lock implement detachment 16
16
17• Hydraulic coupling Man
18• Lev
19• Manip’Pic 20
20• Manip’activ suspension
21• Collectivity kit
22• Maintenance 22-23
23• Trouble shooting 24
24• Technical characteristics 25
25• Warranty 26
26• Certificat of conformity 27
27• Notes 28-29
and 4thfunction 7
Obligations
arnings
W
Prohibitions
Advice
Connec
D
isconnect
• Manip’Lock implement attachment 17
el indicator 19
Safe
Tractor maintenance
Loader maintenance
Subframe maintenance
t
ip’Fast Outil 2 and 4 18
21
safety with lifting and tipping 2
ty
1
Operators manual
USER INFORMATION
1•
GENERAL INFORMATION
To the user
You have just bought a Manip loader and we thank you for this.
Spare a moment to read this manual as it has been made to help
you use your loader at its maximum capacity.
When your loader was delivered, your dealer should have given
you a copy of your warranty certificate. If not ask him for a copy.
You will need this document if you have to make a warranty
claim. This claim will not be granted if a signed copy has not been
sent to us.
The warranty certificate indicates:
That the assembly is conforming to specifications and accepted.
That the user has received the manual.
That the user has been informed about the use of the loader,
about the attachment and detachment, about maintenance and
safety regulations.
That the warranty conditions have been read and accepted.
MANIP’ MPower
The user manual
is an important
document that should
be readily available
when needed.
IMPORTANT
A loader
is a complex tool;
incorrect or neglected
use may lead to
important damages.
Comply with the
safety regulations
1
SAFETY REGULATIONS
2•
These regulations
should be
read carefully.
Non-compliance
with these will relieve
the Manip Company
from any responsibility
in event of any incidents
and may entail
the cancellation
of the warranty.
PROTECTION
against falling object and
tipping over.
OBLIGATIONS
Read the manual: Read and study carefully this manual before
using the loader, always have this manual within reach, store it
inside your tractor, if your manual is damaged or lost get another one.
Assembly out with the current recommendations at the date of
purchase is a risk for both the loader and the tractor. Consequently no warranty claim will be taken into consideration for
any assembly out with our recommendations.
On delivery the following should be explained:
Safety regulations.
Control workings and use.
Recommandations of use.
Attachment and detachment of the loader.
Attachment and detachment of the tools.
Some warning stickers are at different places on the loader and
on the tool, read them and understand their meanings before
using the loader or the tool.
If you cannot read one of the stickers or it has been damaged
then replace it.
Warning. If a tractor is not
equipped with a protection
against falling objects or a 4pole structure against tipping
over (tractors with 2-pole arch),
then the driver is exposed to
a continuous risk when he
manipulates a load.
Restrictions. In this case the
loader should be equipped
with a mechanism that maintains the tool level.
Reminder. Only tools recommended by Manip should be
used.
WARNING
A safety belt needs to be fitted and readjusted during work.
Use a sufficient counter-weight to ensure the stability of the
tractor. Around 20% of the total weight should be supported by
the rear axle.
Control the loader exclusively from the driver’s seat.
Keep control over the controls until movements are completed.
Transport on the road should be with the arm raised and empty.
Do not hide the traffic lights.
At your work place loaded implements should be transported in
a lowered position at all times and at a low speed, in particular
on uneven ground. Avoid working on slopes.
During work keep away any person in the area of the loader.
Be careful at all times that the loader does not interfere with
overhead obstacles.
Implement changing: check that they are properly locked on by
forcing down slightly on the ground.
When not being used, the detached loader should rest on its
parking stand with the pins and locking pins delivered with the
machine.
Only use implements suitable for the job to be done.
Periodically check the hydraulic system.
2
Operators manual
PROHIBITIONS
3•
Standing under a loader is forbidden.
Never stay under a lifted loader unless the mechanical or hy-
draulic shut off device is in a locked position.
Never detach a loader without a tool. Always detach the loader
on a firm flat ground.
Never modify the original hose connection.
Never modify a sub frame. The sub frames are made for a spe-
cific type of tractor. Never fit a sub frame on a tractor that it is
not made for.
Any modification of the Manip equipment and the fitting of an
implement of another origin than Manip automatically cancels
the liability and the warranty on the entire equipment.
MANIP’ MPower
NEVER USE
THE LOADER FOR
ANYTHING OTHER
THAN TRANSPORT
OF MATERIALS
TO USE THE LOADER
FOR LIFTING WORK,
IT HAS TO BE EQUIPPED
WITH SAFETY VALVES
see page.23:
COLLECTIVITY KIT
safety with tipping
and lifting.
Norm EN 12525:
2000/prA1: July 2008
Manip may not be held liable in the event
of non-compliance with these safety regulations.
LIFTING
OR CARRYING
PEOPLE WITH
THE LOADER
IS FORBIDDEN.
3
SAFETY STICKERS
4•
Read and keep
the maintenance
and user manual.
Never use the loader
To carry people
Compulsory
protections
against tipping
over and falling
objects
Do not stand under the
loader
Unlocking
Security device
Lifting hooks for
Loader maintenance
4
LOCATION
5•
Operators manual
OF THE STICKERS
Left bearing box
MANIP’ MPower
Right bearing box
Tool carrier left hand side
IDENTIFICATION PLATE
6•
The identification plate is located on the outside of the rear left
arm, is mentioned: Year of manufacture, Type or model; Serial
number; Weight.
Tool carrier right hand side
Tipping
balancing system
left and right
IMPORTANT
The loader serial
number is necessary
for any inquiry
about spare parts
or technical
assistance.
Location on the arm
5
COUNTER LOAD
7•
Usage without
counterweight
When the use
of a counterweight
is not possible,
then the stability
can be maintained
by adding weights
on the rear wheel
or liquid in the tires
in accordance
to the following
formula:
- N x b P + N
G x I
2
------------------------------------- --------------I
2
5
METHOD OF CALCULATION
12525:2000
Fig B.1 – Static stability calculation
USE OF THE MONO LEVER
8•
SINGLE FUNCTIONS
A Down
B Tip
C Lift
D Dig
E Float
COMBINED FUNCTIONS
A-B Down, Tip
A-D Down, Dig
B-C Lift, Tip
D-C Lift, Dig
6
9•
SWITCHING FROM DOUBLE
Operators manual
TO SINGLE EFFECT LIFTING
Loader with Manip monolever
and Manip Drive only
A valve situated underneath the
distributor allows you to switch from
SINGLE EFFECT (VALVE OPEN)
DOUBLE EFFECT (VALVE CLOSED)
MANIP’ MPower
RD
10•
3rdFUNCTION
Double effect hydraulic function to command a tool’s hydraulics
This 3rd function is activated by a switch situated on the side of
the mono lever.
When the switch is activated, then the mono lever in a tip or
dig position will order the opening or closing of a tool.
When the switch is released then the mono lever will command
the tipping or digging of the tool.
th
4
Supplementary double effect hydraulic function to command a
double function tool’s hydraulics.
This 4th function is activated by a switch situated on the side of
the mono lever.
When the switch is activated, then the mono lever in a tip or dig
position will command the 2nd tool’s cylinder (lift, accessories…)
When the switch is released, then the monolever will command
the tipping or digging of the tool.
3
FUNCTION
AND 4
TH
FUNCTION
3rdfunction command
4thfunction command
7
11•
USER INSTRUCTIONS
MANIP tools
have been designed
for specific use,
they have their own
resistance limits.
Type of use such
as public works,
land clearing,
root cutting
is prohibited.
OBLIGATIONS
Read the loader and sub frame’s user manual before using the
loader.
Control the loader exclusively from the driver’s seat; keep
control of the controls until movements are completed.
Never leave the tractor with its loader in a raised position. All
valves generate an internal oil leak necessary for operation,
consequently the loader may drop.
Only use implements suitable for the job to be done.
WARNINGS
Use a sufficient counter-weight to ensure the stability of the
tractor,
(See page 6 COUNTER LOAD).
Adjust the maximum permissible tyre track of the tractor to
increase stability, refer to the manual of the tractor.
Make sure that the machine is not damaged or that some
components are not missing and that the maintenance is followed.
Periodically control that the nuts and bolts are tight especially
around the wheels and the sub-frame.
Warning. If a tractor is not equipped with a protection against
falling objects or a 4-pole structure against tipping over (tractors
with 2-pole arch), then the driver is exposed to a continuous risk
when he manipulates a load.
Always be aware of your surrounding and make sure that
nobody (especially children) is in your working area.
Study your working area and what the ground looks like; mind
the holes and hidden obstacles.
Verify and note the passage height compared to the height of
the loader.
Do not work near or on a slope.
Make sure that the headlights are always visible and are not
hidden by the tool.
Always look at the tool, objects can sometimes fall and roll
towards the driver.
Drive carefully always thinking of safety.
Never drive faster than 10 km/h when the tool is loaded.
Slow down when you are turning, lower the loader as much as
possible when in motion.
8
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