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READ THIS MANUAL CAREFULLY
IT CONTAINS IMPORTANT SAFETY INFORMATION
6150
150cc Fun Kart
RECOMMENDED MINIMUM OPERATOR AGE: 12
f
THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS
VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC
ROADS, STREETS, HIGHWAYS, AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST
READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,
AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE
VEHICLE. CHILDREN MUST BE OF AGE 12 OR OLDER AND SUPERVISED BY AN ADULT AT ALL TIMES
5 O? F:Ai:T, ,i/:)T/;2/ i9
THIS VEHICLE IS FOR OFF-ROAD USE ONLY
WHEN USING THIS FUN-KART.
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MY VEHICLE IDENIFICATION NUMBER
Record the VIN number and Model number of your Manco Fun Kart below for service and insurancerecords.
The VIN number is hard tagged on the kart frame just behind the drivers seat.
VIN: Model: 6t60L-
MANCO POWERSPORTS LIMITED WARRANTY
Manco PowerSports (hereinafter referred to as "Manco") hereby warrants to the original purchaser that the
frame components of new Manco recreational vehicles will be free from defects in material and workmanship.
The period of warranty is thirty (30) days from date of purchase for the component parts (except as noted
below), ninety (90) days from the date of purchase for the frame, and (1) year from the date of purchase for the
engine. Manco, if notified of a defect in material or workmanship during the period of warranty, will repair or
replace, at itsoption, defective parts at nocharge, other than the reasonable cost for the transportation of the
component(s). Manco will also agree to pay reasonable charges for labor, ifnecessary, to perform a warranty
repair.
The original purchaser must operate the vehicle and maintain the vehicle in accordance with the instructions
provided in the Operator's Manual, the supplements hereto, and labels affixed to the vehicle. Additionally,
within the (10) days of the discovery of an alleged defect, the original purchaser must provide written
notification to: Manco's Customer Service Department at 4404 Engle Ridge Drive, Fort Wayne, IN 46804
General Exclusions: This limited warranty does not cover component failure or damage caused by any of the
following: abnormal strain or stress, neglect; abuse; improperassembly of components which were supplied in
the factory sealed carton after the vehicle left Manco; impropermaintenance, improper use of the vehicle,
including,but not limited to racing, jumping, stunt driving, or any other uses prohibited by the Operator's
Manual. Additionally, this warranty does not cover component failure or damage to vehicles which are leased
or rented, or vehicles which are used at a concession track.
Specific Exclusions: This limitedwarranty does not apply to components, which are subject to normal wear and
tear. These itemsinclude,but are not limited to, the tires, brakes, throttle, shift, and brake cables, drive belt, the
torque converter system, chain, seat, lights, fasteners, decals, or cosmetic body panels.
MANCO MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS
AND TIME LIMITATIONS SPECIFIED IN THE WARRANTY ABOVE ARE HEREBY DISCLAIMED BY MANCO
AND EXCLUDED FROM THIS WARRANTY. ADDITIONALLY, THIS WARRANTY EXCLUDES ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF USE. SOME
STATES DO NOT ALLOW A MANUFACTURER TO EXCLUDE OR LIMIT INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND, THEREFORE, THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY WILL LAST, IT IS
POSSIBLE THAT THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS, WHICH VARY, FROM
STATE TO STATE.
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TABLE OF CONTENTS
SUBJECT
General Information and Safety
Vehicle Recerds
Warranty Information
Table of Contents
Fe rwa rd
Warnings and Cautions
Seine Werds About Safety
Are You Ready Te Drive?
Safe Driving Precautions
Kart Operation
Kart Operation
Kart Features and hecatiens
Kart Service
Air Cleaner
Engine Lubricatien
Spark Plug
Carburetor
GeneralCleaninq
GeneralLubricatiH_
<hain LubricatiH_ anJAdjustment
FrH_t anJ Rear Shock Adjustment
ShifterAdjustment
Storage Instructi H_
PAGE
l
l
2
3
3 - 9
9 12
13 16
16 18
18 20
21
22
22 23
23
23
24
24
24
24
25
25
General Maintenance
Tire/Wkeel Replacement
FrH_t EnJ Alignment
Speed ReJuctiH_ InstallatiH_
Replacement Parts anJ Service
Specifications
Dimensiens
Engine
Capacities
Miscellaneous
Periodic Check and Service Table
Electrical Schematic
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26
26
27
27
28
28
28
28
29
29
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FORWARD
Congratulations on the purchase of your Manco Fun Kart. Before operating this vehicle, the owner and each
operator must understand that this vehicle was not designed or manufactured to meet specifications for use on
public roads, streets, highways and thoroughfares. The owner, operator(s) and passenger(s) must read and
understand all the instructions for proper assembly and safe operation, as well as the instructions concerning
the engine and all other portions of the vehicle as described and illustrated in this manual and on the included
safety video. Children must be of the specified age or older and supervised by an adult at all times when
using the fun kart.
Be sure to follow the recommended maintenance schedule and service your kart accordingly. Preventative
maintenance is extremely important to the longevity of your kart. NOTE: A new kart requires an engine
break in period of 5 hours, whereby the engine oil MUST be changed (See SERVICE section page 22)
Beginners are urged to seek instruction from a dealer or qualified instructor before and during the initial use of
this kart. It is also recommended to practice in a large open area to become familiar with the operation of the
kart.
We hope you will have a fun, safe experience with our products and thank you again for choosing a Manco Fun
Machine.
CAUTIONS AND WARNINGS
This is the safety alert symbol. When you see this symbol on your machine or in this
manual, be alert to the potential for personal injury.
a,
Read and follow all instructions in this Owner's manual and any accompanying
supplements before attempting to operate this Fun-Kart. Make sure to view the
Operations and Safety video.
WARNING
Indicates a potential hazard that could result in severe personal injury or death
t CAUTION [
Indicates a potential hazard which may result in personal injury or damage to the Fun-Kart.
1
NOTE: Use of the word "NOTE" will alert you to key information or instructions.
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IMPORTANT SAFETY INFORMATION
_'k WARNING
Exhaust fumes are toxic.
California Proposition 65 WARNING: Gasoline engine exhaust from this Fun-Kart contains
chemicals know to the State of California to cause cancer, birth defects, or other
reproductive harm. The engine exhaust contains carbon monoxide, which is a tasteless,
odorless, poisonous gas.
NEVER operate this Fun-Kart indoorsor in an enclosed area without adequate ventilation
WARNING
This Fun-Kart may have been supplied to you completely assembled. To prevent injury or
death read and follow the assembly instructions to make sure the Fun-Kart was assembled
properly.
WARNING
Check tire pressure before each use.
Prior to operating the vehicle check and adjust tire pressure to the proper operating
pressure as indicated on the sidewall of each tire. A tire pressure gauge is required to
obtain accurate readings.
WARNING
Fun-Kart modification or removal of original equipment or safety decals can render the
Fun-Kart unsafe for operation,
• k WARNING
Safety decals must be replaced if they become unreadable or detached from the Fun-Kart.
If decals are unreadable or missing, warning of potential hazards or safety requirements
may be lacking.
I _WARNING t
l
This Fun-Kart is not designed for use on rental tracks of any kind.
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WARNING
NEVER adjust, repair, or clean the Fun-kart while it is in motion.
WARNING
The safe operation of this Fun-Kart is dependent upon the operator's ability to exercise proper
judgment.
Operator and passenger must not betoo small or too large for controlled operation.
Operator and passenger must be of sufficient age, understanding, mental capacity, and
physical capacity to safely operate the Fun-Kart.
Fun-Kart should only be operated after mature, supervised instructionand sufficient
practice in an un-congested area.
WARNING
Operator and any passengers MUST always wear a properly fitting motorcycle helmet
approved by agencies such as the Department of Transportation (DOT), Safety Helmet Council
of America (SHCA), or Snell Memorial Foundation (SNELL).
Most accident fatalities are due to head injuries.
Operator (and any passenger) should also wear face shields or goggles, boots, gloves
and other appropriate protective clothing.
(See KART OPERATION)
A'I WARNING
Long hair, loose clothes, or jewelry can get caught in moving parts below and behind the seat
or surrounding environment.
Remove or tie back anythingloose that can reach below and behind theseat before riding.
t WARNING t
NEVER place hands, feet, or any body parts or clothing near the engine, wheels, chain, and
other rotating parts of the Fun-Kart while riding or running the engine.
Use caution in performing required maintenance on or near operating engine.
Use caution after the engine has been running, since the engine and other drive components
may be extremelyhot.
WARNING
STOP the engine if the Fun-Kart makes unusual noises or vibrations.
Check the Fun-Kartfor damage.
Excessive noise or vibration is a sign of loose or worn parts.
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WARNING
Keep guards in place at all times.
Prevent accidental contact by the operator or service personnel while the Fun-Kart is running.
The guards over the brake, clutch or torque converter, axle and drive sprockets also help
prevent mud and debris from coming in contact with those items.
WARNING
Be sure the passenger restraint system (i.e. Seat Belt) is properly adjusted and fastened at all
times during operation.
Ifthe passenger restraint system isnot properly used by the operator and/or passengers,
loss of control and possible personal injury and/or Fun-Kart damage can occur.
WARNING
When there is no passenger in the Fun-Kart, the passenger seatbelt must be securely fastened
within the Fun-kart.
If the passenger restraint system is not properly used by the operator and/or passenger, loss of
control and possible personal injury and/or Fun-Kart damage can occur.
WARNING
All screws, nuts, and bolts must be properly tightened to make sure the Fun-Kart is in safe
operating condition.
WARNING
Prevailing-torque type Iocknuts must be replaced with new after the old Iocknuts have been
removed.
Replace with the same type of Iocknut to make sure they function properly. Refer to the
maintenance section for more information on Iocknuts.
WARNING
l
NEVER start the engine without the operator properly seated and the restraint system properly
Keep the engine free of dirt and debris, especially in the throttle linkage area.
t WARNING t
adjusted and secured.
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WARNING
NEVER start the engine without checking to see that the throttle control is in idle position.
WARNING
NEVER tamper with, alter, or change the Fun-Kart's engine governor settings.
The governoras set by the enginemanufacturer, limitsmaximum engine speed and protects
the engine from damage.
Excessive engine speed is potentially dangerous to operator, passengers, bystanders, and
engine.
t WARNING t
Check fuel supply before each use.
NEVER fill fuel tank while the engine is running or hot.
DO NOT overfill tank.
- ALWAYS allow at least ½" of expansion space at the top of tank.
There should not be any fuel inthe filler neck.
Replace cap tightly to prevent afuel spillage fire hazard.
NOTE: Always use an original gas cap or OEM replacement.
NEVER fill fuel tank while the Fun-Kart is inside a building.
After filling the tank, move the Fun-Kart at least ten feet before attempting to start the engine.
1
t I WARNING t
ALWAYS use extreme caution when starting the engine.
Hot engine, muffler, or drive components can burn on contact.
WARNING
Wet, slippery, rough, or sloped terrain is potentially dangerous and may result in injury if
proper caution is not observed.
ALWAYS SLOW DOWN
Operator must use mature judgment, skill, and experience to choose a speed suitable for
terrain and riding conditions in protecting operator and any bystanders.
Operator must use mature judgment, skill and experience in choosing suitable terrain for
individual operational capabilities.
£k WARNING
When turning on pavement, loose gravel, or similar surfaces, there is an increased risk in loss
of control. ** ALWAYS SLOW DOWN! **
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WARNING
ALWAYS SLOW DOWN when turning.
High-speed turning can cause loss of control and/or possible operator injury.
Turning on a slope increases the risk of rollover.
Practice operation is required to coordinate turning skill.
Failure to operate this Fun-kart at a safe speed while turning can result in a strong possibility
of severe personal injury.
WARNING
Washing or operating the Fun-Kart in freezing temperatures can result in water freezing in the
throttle cable conduit and/or on the throttle mechanism.
This may result inthe throttlesticking which can cause the engine to continue torun and
result in loss of control.
WARNING
Operating the Fun-Kart in conditions where water, mud, snow, dirt, sand, or other debris can
get into the throttle cable conduit and/or on the throttle mechanism can cause binding of the
cable and/or the throttle mechanism.
This may result in the throttle sticking which can cause the engine to continue to run and
result in loss of control.
WARNING
Assembly, maintenance, and/or repair of this Fun-Kart should only be performed by
designated dealers or authorized small engine centers (for engine repairs) so that no unsafe
conditions or modifications are made.
WARNING
Read and keep all supplied printed material.
Supplements to this Operator's Manual contain updated informationrelative to your specific
Fun-Kart model. It isimportantto keep all of these documents for reference.
t WARNING [
When making repairs or adjustments to the Fun Kart, the spark plug wire MUST be
disconnected and kept away from the spark plug to prevent accidental starting.
When working on, around,orrestarting engine,use extremecaution to avoidcontact with
the muffler, cylinder head or any potentially hotarea on or aroundthe engine.
Ensure that all guards are in place prior to starting the engine.
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