Malta Dynamics C7000, C7001, C7003, C7002, C7005 Instruction Manual

...
SRL SRD Instruction Manual
INSPECTION DATE ITEMS NOTED CORRECTIVEAC TION APPROVED BY
00-494-1840
405 Watertown Road, Waterford, OH 45786
1
SRL – SRD Instruction Manual
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Malta Dynamics.
SELF-RETRACTING LIFELINES - INSTRUCTION MANUAL
THESE INSTUCTIONS APPLY TO THE FOLLOWI NG MODEL(S):
C7000 C7001 C7002 C7003 C7004 C7005 C7020 C7021 C7100 C7 C7202 C8000 C8001
This manual must be read and understood in its entire ty and used as part of your fall protection training program as required by OSHA 192 6 and State and local reg ulatory agencies. Th is instruction manual is int ended to meet industry standa rds required by and ANSI Z359.2007 and should be used as part of an Employee Fall Safety training program as required by OSH A. User must read and fully understand the limitations and proper use of the equipment, and be properly trained by employer prior to use per OSHA 29 CFR 1910.66, 29 CFR 1926.503, and applicable loc al standards. NOTE: This User Instruction Manual is not to be removed except by the user of this
equipment. Current User Instruction Manuals must always be available to the user. Read and understand these instructions before using equipment. Do not discard these instructions.
0120
EN 360:2002
MaltaDynamics
.com
8
00-494-1840
405 Watertown Road, Waterford, OH 45786
SRL – SRD Instruction Manual
Materials and Construction
Webbing Materials
x Constructed with high tenacity polyester; breaking strength >5000 lbs tensile strength
C
able Materials
x 7X19 Galvanized Steel (3/16” diameter)
C
onnector Materials
x Galvanized Steel
H
ousing Materials
x Aluminum x High -Impact Resistant Polymer
Purpose
Malta Dynamics Self-Retracting Lifelines are devices used to safely expand the working area where a harness with a six-foot lanyard is not adequate. A Self-Retracting Device (SRD) such as a self-retracting lifeline, is designed to reduce the shock load to the body of a worker by limiting the distance of a fall. The SRD allows complete freedom of movement. An SRD is one component of a Personal Fall Arrest System (PFAS). PFAS normally include a full body harness, anchorage connector (such as a carabiner and an SRD.)
The Self-Retracting Lifeline (SRL) may be used in a stationary or mobile manner. As a stationary device, the SRL should be mounted to an approved, fixed anchorage connector overhead. The SRL extends as the user moves away from the anchor point, and retracts as the user moves back toward the anchorage point. An SRL used in a mobile manner should travel on a steel cable, rope or fixed rail, travelling from one anchorage connector to another.
Self-Retracting Lifelines may include a swivel eye anchorage, self-locking swivel snap hook with impact indicator, and 3/16” wire cable or webbing, carabiner and tag line.
Instructions for Use
x WARNING: Do not alter or intentionally misuse this equipment. x Pe rsonal Fall Arrest System (PFAS) MUST limit the average arrest force to 900 lbs. (4kN) or
less.
x Employees shall be trained in accordance with the requirements of OSHA 29 CFR 1910.66 in
the safe use of the system and its components before using a PFAS.
x Inspect all Personal Fall Arrest Syste m equipment for wear, damage, and other deterioration
prior to each use. Remove defective equipment from service immediately.
x Thoroughly evaluate and plan all elements of Fall Protection System(s) before using this
equipment. Make sure that your Personal Fall Arrest System is appropriate for your needs and facility. Calculate fall clearance and swing fall clearance. The amount of clearance required is dependent on the type of connecting subsystem, the anchorage location, and other factors. When calculating distance, be sure to consider:
x Deceleration Distance x Movement of harness attachment (D-ring) x Free Fall Distance x Height of the worker (how tall is the worker?) x Elevation of Anchorage Connector
2 15
SRL – SRD Instruction Manual
Warranty
THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Equipment offered by Malta Dynamics is warranted against factory defects in workmanship and materials for a period of one year from date of installation or first use by the original owner. LIMITED REMEDY: Upon notice in writing, Malta Dyn amics will repair or replace all defective items at Malta Dynamics’s sole discretion. Malta D ynamics reserves the right to require that the defective item be returned to its plant for inspection before determining the appropriate course of action. Warranty does not cover equipment damage resulting from wear, abuse, damage in transit, failure to maintain the product or other damage beyond the control of Malta Dynamics. Malta Dynamics shall be the sole judge of product condition and warranty options. This warranty applies only to original purchaser and is the only warranty applicable to this product. Please contact Malta Dynamics customer service department at 800-494-1840 for assistance. LIMITATION OF LIABILITY: IN NO EVENT WILL MALTA DYNAMICS BE LIABLE FOR ANY INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO LOSS OF PROFITS, IN ANY WAY RELATED TO THE PRODUCTS REGARDLESS OF THE LEGAL THEORY ASSERTED.
14
SRL – SRD Instruction Manual
x Connecting Subsystems length x D-ring connector length x Length of Full Body Harness stretch
x Swing falls occur when the anchorage point is not directly above the point where a fall occurs.
The force of striking an object in a swing fall may cause serious injury or death. Minimize potential for swing falls by working as close to the anchorage point as possible. Do not permit a swing fall if injury could occur. Swing falls significantly increase the amount of clearance required.
S
ee Illustration 1.
x Use rs must have a rescue plan and the means to implement it. This plan must provide prompt
employee rescue or assure that employees have the ability to rescue themselves in the event of a fall.
x Store this equipment in a cool, dry, and clean environment that is out of direct light when not in
use to prevent UV degradation.
x This equipment must be removed from service immediately if a fall is incurred.
Limitations for Use
x WARNING: Do not use this equipment if you are unable to tolerate the impact of a fall
arrest. Age and fitness can seriously affect your ability to withstand a fall. Consult with a physician if in doubt. Minors, pregnant women, and anyone with a history of back and/or neck
problems must not use this equipment.
x WARNING: Use caution when employing this equipment around machines, electrical
hazards, chemical hazards and sharp edges or abrasive surfaces, as contact may cause equipment failure, personal injury, or death.
x Use only with compatible components of subsystems. Substitutions or replacements made with
non-approved components or subsystems may jeopardize compatibility of equipment and may affect the safety and reliability of the complete system.
x Self-Retracting Lifelines are designed for a single user with combined weight - including
clothing, tools, etc. - within weight capacity range 130 lbs. to 310 lbs.
x Use only with structures capable of supporting static loads required for Personal Fall Arrest
Systems (PFAS). Anchorages used for PFAS must be capable of sustaining static loads in the direction permitted by the PFAS of at least: 3,600 lbs. with certification of a qualified person; or 5,000 lbs. without certification. When more than one PFAS is attached to an anchorage, the strengths stated above must be met independently at and for each anchorage location.
x Do not expose this equipment to chemicals or harsh solutions that may have a harmful effect. x User must not use or install equipment before receiving proper training from a Competent
Person, as defined by OSHA 29 CFR 1926. 32(f).
x Only Malta Dynamics shall make repairs or alterations to the equipment.
Illustration
1: Examples
of
Swing
Fall
Hazards
3
SRL – SRD Instruction Manual
Inspection Log
Date of Manufacture: Model Name/#:
Serial #: Date of First Use:
INSPECTION DATE ITE MS NOTED CORRECTIVE ACTION APPROVED BY
8
00-494-1840
405 Watertown Road, Waterford, OH 45786
SRL – SRD Instruction Manual
x All synthetic material must be protected from slag, hot sparks, open flames, or other heat
sources. The use of heat resistant materials is recommended in these applications.
Connector Compatibility Limitations
Malta Dynamics equipment must be coupled only to compatible connectors that are suitable to your application. Ensure all connections are compatible in size, shape and strength. Ensure all connectors are fully closed and locked. OSHA 29 CFR 1926.502 prohibits the use of snap hooks to engage to objects unless the following requirements are met:
x Snap hook must be a locking type snap hook.
x Snap hook must be explicitly designed for such a connection. “Designed for” means that the
manufacturer of the snap hook specifically created the snap hook to be used to connect to the equipment in question.
Use of a non-locking snap hook can result in rollout (a process by which a snap hook or carabiner unintentionally disengages from another connector or object to which it is coupled. ANSI Z359.0- 2007). Malta Dynamics connectors (snap hooks and carabiners) are designed to
be used only as specified in each product’s user’s instructions.
A
void the following types of connections:
x Connection of two (or more) snap hooks or carabiners to one D-ring. x Connection of a snap hook back to its integral lanyard. x Direct connection of a snap hook to horizontal lifeline.
x Connection in a manner that results in a load on the gate. NOTE: Large throat opening snap
hooks should not be connected to standard size D-rings or similar objects, as such use will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on structural elements such as rebar or cross members that are not shaped in such a way that they may capture the gate of the hook.
x False engagement connections, where protruding features of the snap hook or carabiner
may catch on the anchor and seem to be fully engaged to the anchor point. Always confirm engagement.
x Connection to snap hooks or carabiners. x Direct connection to webbing lanyard, webbing loop, rope lanyard or tie-back (unless the
manufacturer’s instructions for both the lanyard and connector specifically allow such a connection).
x Connection of a snap hook to a D-ring, rebar, or other connection point of improper
dimensions in relation to the snap hook dimensions or configurations that could cause t he snap hook keeper to be depressed by a turning motion of the snap hook, or such that snap
hook or carabiner will not fully close and lock, or that roll-out could occur.
x I
llustration 2 depicts examples of inappropriate connections:
Illustration 2: Inappropriate Connections
4 13
SRL – SRD Instruction Manual
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
Average-Arresting-Force:-900-lbs.
Max-Arresting-Distance:-54-in.
Materials:- Impact-Resistant-Polymer-Housing,
Steel-Cable,-Steel-Hardware
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
Materials: -Impact -Resistant-Polymer Housing,-Steel-Cable,-Steel-Hardware
800-494-1840
405 Watertown Road, Waterford, OH 45786
3/16” diameter Galvanized Steel Cable with Carabiner, Swivel Top Steel Snap Hook & Tag Line
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
Average-Arresting-Force:-900-lbs.
Max-Arresting-Distance:-54-in.
Materials:- Impact-Resistant-Polymer-Housing,
Steel-Cable,-Steel-Hardware
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
Materials: -Impact -Resistant-Polymer Housing,-Steel-Cable,-Steel-Hardware
800-494-1840
405 Watertown Road, Waterford, OH 45786
C7202
C8000
C8001
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
Average -Arresting-Force:
Materials:- Impact - Resistant-Polymer-Housing,-
------------ Polyester-Webbing,-Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class - B -SRD
PART# C7202
900-lbs.
11’ Polyester Webbing, Swivel Top with
Carabiner; Universal Rebar Hook on Bottom
SRL – SRD Instruction Manual
Connecting Component Limitations
x A Competent Person must ensure the compatibility of all connections and that of the
system.
x Do not use the system if any connector does not lock or if any other component in the
system does not operate properly.
x Allow sufficient safe clearance in the event of a Free Fall. x System must be rigged to limit the total Free Fall Distance according to the type of system,
and in compliance with ANSI and OSHA directives.
x Do not use if any part of the system appears to be damaged. x Do not use a body belt for fall arrest applications.
Performance
Each Self-Retracting Lifelines have an av erage arresting force of 900 lbs (4kN) when statically tested in accordance with the requirements of the ANSI Z359.14:2014 standard.
Model/
Part # Description (Materials & Size)
Lifeline Length
Max
Arrest
Distance
ANSI
Z359.14
Class
C7000
Impact R esistant Polymer Housing, Steel Cable, Steel Carabiner, Snout &Tagline
20 ft. 54 in. B C7001 Impact R esistant Polymer Hou sing, Steel Cable, Steel Carabiner 30 ft. 54 in. B C7002
Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner
50 ft. 54 in. B C7003 Impact Resistant Polymer Housing, Steel Cable, Steel Ca rabiner, Snout & Tagline 100 ft. 54 in. B C7004
Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner, Snout & Tagline
10 ft. 54 in. B C7005 Impact Resistant Polymer Housing, Polyester Webbing, Steel Snap Hook & Swivel 11 ft. 54 in. B C7020
Aluminum Housing, Polyester Webbing, Steel Snap Hook Twin SRL
6 ft. 54 in. B
C7021
Aluminum Housing, Polyester Webbing, Steel Universal Rebar HookTwin SRL
6 ft. 54 in. B
C7100
Impact R esistant Polymer Hou sing, Polyester Webbing, Steel Snap Hook, & Steel Carabiner
6 ft. 54 in. B
C7201
Impact Resistant Polymer Housing,PolyesterWebbing, Swivel Topwith
6WHHOCarabiner; 6WHHOSnap Hook on Bottom
11 ft. 54 in. B C7202
Impact Resistant Polymer Housing,PolyesterWebbing, Swivel Topwith
6WHHOCarabiner; 6WHHO8QLYHUVDO5HEDU Hook on Bottom
11 ft. 54 in. B C8000 Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner, Steel Snap Hook & Tagline 20 ft. 54 in. B
C8001 Impact Resi stant Polym er Housing, Steel Ca ble, Steel C arabiner, Steel Sna p Hook & Tagline 30 ft. 54 in. B
A
pplicable Standards:
Refer to national standards, including ANSI Z359.1, and local, state and federal (OSHA 1910.66, appendix C, 1926.500) requirements for more information on personal fall arrest systems and associated components.
C
apacity:
Malta Dynamics Self-Retracting Lifelines are designed for use by an individual person with a combined weight (worker, clothing, tools, etc.) of 130 lbs. minimum to no more than 310 lbs. maximum. No more than one person may be connected at one time.
512
SRL – SRD Instruction Manual
Average -Arresting-Force:
Materials:- Impact - Resistant-Polymer-Housing,-
------------ Polyester-Webbing,-Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class - B -SRD
PART# C7201
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
900-lbs.
800-494-1840
Watertown Road, Waterford, OH 45786
11’ Polyester Webbing, Swivel Top with
Carabiner ; Snap Hook on Bottom
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
Average -Arresting-Force:
900-lbs.
Materials:- Impact -Resistant-Polymer-
-Housing, -Polyester-Web,-
--Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
with Universal Rebar Hook
800-494-1840
405 Watertown Road, Waterford, OH 45786
C7201
C7103
800-494-1840
405 Watertown Road Waterford, OH 45786
Min. 5000lbs
310lbs
Max
54oC 130oF
6'
Twin
Self-Retracting
Lifeline
with- Universal- Re bar- Hook
Capacity: 1 person
Max Arrest Distance:
54"
Average -Arresting -Force: 900lbs.
SERIAL# BATCH# MFG
DATE:
CLASSBSRD
22kN
GREEN
RED
Working- Load: 130-310lbs.
-40oC -40oF
PART#
C7021
Weight: -5.2 -lbs.
follow
for
_
instructions
proper
SRL
attachment
SUIT HORIZONT
ABLE FOR
AL
LIFELINE
C7021
6
11
SRL – SRD Instruction Manual
Anchorage Strength: In accordance with ANSI Z359.1, any anchorage selected for P
ersonal Fall Arrest Systems must
m
eet all anchorage s trength requirements. Anchorages used for PFAS must be capable of
sustaining static loads in the direction permitted by the PFAS of at least: 3,600 lbs. with certification of a qualified person; or 5,000 lbs. without certification. When more than one PFAS is attached to an anchorage, the strengths stated above must be met independently at and for each anchorage location. Avoid potential swing fall hazards and obstructions.
F
ree Fall: Maximum free fall distance allowed for use in a Personal Fall Arrest System is 6 ft. Do not work above the anchorage level to avoid increased Free Fall Distance. Avoid slack in the line and do not lengthen the Self-Retracting Lifeline by connecting a lanyard or other snap hook directly to the retractable. Do not use this device at or below the level of your feet. Using it thus will increase your free fall distance beyond the allowable limits set by OSHA and exceed the capabilities of this device to safely arrest a fall.
F
all Arrest Forces: The Personal Fall Arrest System must limit fall arrest forces to 900 lbs. (4kN). Deceleration distance shall not be allowed to exceed 42 in.
S
wing Falls: Self-Retracting Lifelines should be used in a vertical position only. Minimize swing fall by working as directly below the anchorage point as possibl e. Worker movement should remain within 30 degrees maximum deflection of the lifeline from the vertical line directly below the anchorage point. (
I
llustration 3). Do not permit a
swing fall if injury could occur.
S
harp Edges: Avoid working where sharp edges may contact lifeline. Provide sufficient protective padding where avoiding sharp edges is not possible. Malta Dynamics energy absorbing device may be required to reduce impact force on the entire system.
C
orrosive Environment: Extensive exposure to environments where corrosion may occur will damage metal parts in the Self-Retracting Lifeline. Use caution when working around corrosive compounds such as ammonia, sewage, fertilizers, sea w ater or other corrosives.
Chemical Hazards and Heat: Use extreme caution in environments containing acid or caustic chemicals, particularly at elevated temperatures, as chemical damage that can impair the functionality of the Self-Retracting Lifeline (SRL) is difficult to detect. Periodic replacement of the SRL is recommended to ensure safety. Do not use SRL in high temperature environments. Protect SRL if used near welding, metal cutting, or similar activities. Hot sparks and slag can damage SRL and impair functionality.
E
lectrical Hazards: Use extreme caution to avoid contact with high voltage power lines. Both web and wi re cable model Self-Retracting Lifelines may conduct electricity. Moisture absorbed by the lifeline can provide a path for electrical current to flow, resulting in potential electrical shock.
*
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30°
Always attach to an
overhead anchor. Swing falls significantly increase fall arrest distance.
Illustration 3: Minimize Swing Fall
SRL SRD Instruction Manual
C7004
C7005
C7020
4
®
1
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
Capacity:-1-Person
Working-Load: -130-310-lbs.
Average -Arresting-Force: 900-lbs.
CLASS B SRD
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
SRL -Weight: -8 -lbs. Max -Arresting-Distance: 54-in.
800-494-1840
405 Watertown Road Waterford, OH 45788
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
with Carabiner, Steel Snap Hook,
Snout and Tag Line
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
®
1
Capacity:-1-Person
Working-Load: -90-130-lbs.
Average -Arresting-Force: 900-lbs.
CLASS B SRD
SRL -Weight: -5.2 -lbs. Max -Arresting-Distance: 54-in.
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
1
11
’ Webbing with Swivel & Snap Hook
Hook
6'
Twin
Self-Retracting
Lifeline
with
Steel- Snap
SERIAL# BATCH# MFG
DATE:
PART#
C7020
Capacity: 1 person
Max Distance:
54"
Arrest
CLASSBSRD
Working- Load: 130-310lbs.
Min. 5000lbs
310lbs
Max
54oC 130oF
22kN
GREEN
RED
-40oC -40oF
Average -Arresting -Force: 900lbs.
Weight: -5.2 -lbs.
follow
instructions
for
_
proper
SRL
attachment
800-494-1840
405 Watertown Road Waterford, OH 45786
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
Min. 5000lbs
310lbs
Max
54oC 130oF
6'
Twin
Self-Retracting
Lifeline
with- Universal- Re bar- Hook
Capacity: 1 person
Max Distance:
54"
Arrest
Average -Arresting -Force: 900lbs.
SERIAL# BATCH# MFG
DATE:
CLASSBSRD
22kN
GREEN
RED
Working- Load: 130-310lbs.
-40oC -40oF
PART#
C7021
Weight: -5.2 -lbs.
follow
instructions
for
_
proper
SRL
attachment
SUITABLE FOR HORIZONTAL LIFELINE
C7021
Average -Arresting-Force: 900-lbs.
Materials:- Impact -Resistant-P olymer-Housing, Steel-Cable,-Steel-Hardware
SRL -Weight:-8.7-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
10
SRL – SRD Instruction Manual
Locking Speed: Use extreme caution when working on low-pitched roofs where a worker may slide, rather than fall. A clear path is require to ensure positive locking of the Self-Retracting Lifeline.
F
all Clearance: Consider the following when calculating fall clearance. Clearance required is dependent on the following factors:
x Elevation of Anchorage x Connecting Subsystem Length x Deceleration Distance x Free Fall Distance x Worker Height x D-ring / connector length x Movement of Harness Attachment Element x Length of Full Body Harness (FBH) Stretch x Working Level
See I
llustration 4.
If there is a risk of a fall or if the only anchorage point is below the attachment points on the harness, it is essential to use a lanyard provided with an energy absorber. Before using a shock absorbing lanyard, ensure that there is sufficient fall clearance below the user to prevent any collision with the structure or the ground.
C
alculating Total Fall Distances: Total Fall Clearance below worker is calculated from Anchorage Connection. Free Fall Distance + Working Level + Energy Absorber + Deceleration Distance + Worker Height + Connector Length + Safety Factor. Ensure that the total fall distance is clear of obstructions and equipment. Avoid potential contact with a lower level. See
I
llustration 5.
A. Connecting Subsys tems (Energy
Absorbing Lanyard sh own) Length + Movement of Harnes s Attachment + Length of FBH Stretch
B. Working Level (thickness)
C. Worker Height + C onnector Length
D. Free Fall – 6 ft. Max. (per ANSI Z359.1)
E. Deceleration Di stance
F. Total Fall Dis tance: Sum of A through E
G. Lower Level or Obstruction
Illustration 4:
Fall Clearance
Considerations
6 ft. Free Fall
ANCHORAGE
Total Min.
19 ft. from
Anchorage
6 ft. Energy
Absorbing Lanyard Length
4 ft. Deceleration Distance
6 ft. Worker Height
3 ft. Safety Factor
12 ft. Free Fall
6 ft. Energy
Absorbing Lanyard Length
5 ft. Deceleration Distance
6 ft. Worker Height
3 ft. Safety Factor
ENERGY
ABSORBING
LANYARD MUST BE
CERTIFIED FOR 12
FT. FREE FALL
Total Min.
20 ft. from
Anchorage
Illustration 5: Calculating Total Fall Distance
ANCHORAGE
7
SRL – SRD Instruction Manual
Average -Arresting-Force: 900-lbs.
Materials:- Impact -Resistant-Polymer-Housing, Steel-Cable,-Steel-Hardware
SRL -Weight:-8.7-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7001
C7002
1
3
MIN. 5000 lbs
22kN
50oC
-30
o
C
122oF
-22
o
F
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
SUITABLE FOR HORIZONTAL LIFELINE
54oC
-40
o
C
130oF
-40
o
F
Average-Arresting-Force:-900-lbs. Max-Arresting-Distance:-54-in.
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
Materials:- Impact -Resistant- Polymer-Housing,
----------- ---- ---- --- -- --- Steel -Cable,-Steel-Hardware
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7003
SRL – SRD Instruction Manual
Horizontal Systems and Tripods:
Ensure the support structure and/or horizontal system components are compatible if using Self­Retracting Lifeline in conjunction with a horizontal system, tripod or davit arm. Horizontal systems must be designed and installed under the supervision of a qualified engineer.
Training
Employers are responsible for providing training to any employee who may be exposed to fall hazards in order to enable the employee to recognize and reduce fall hazards. Training must be conducted by a Competent or Qualified Person. Trainer and trainees must not be exposed to fall hazards during the training course.
Inspection
Record all observations and results of each inspection in your Hog Tracker account or inspection log. I
f inspection reveals any defect, inadequate maintenance, or unsafe condition, remove Full
B
ody Harness from service immediately.
A
fter a Fall:
Remove Self-Retracting Lifeline (SRL) from service immediately after a fall has occurred. Inspect the
impact indicator on the snap hook of the SRL; look for an exposed red color band. Do not reset the impact indicator. SRL with a webbed lifeline requires additional inspection of the shock pack, looking for deformation, elongation or other signs of the shock pack being torn or deployed.
Self-Retracting Lifeline (SRL) must be inspected by a Competent Person a minimum of twice per year
(every six months). If the SRL is exposed to extreme or severe conditions, more frequent formal inspections may be required. Record the results of each formal inspection in your Hog Tracker account or inspection log.
U
ser Inspection
Self-Retracting Lifeline (SRL) should be inspected by the user before each use, using the inspection
procedures below (I
llustration 6). In addition, unit should be fully examined
and inspected to ensure:
x Markings are legible
x Components are free from corrosion, bending, cracks, dents or deformity x SRL is clean and free of dirt, oil, mold, mildew and contaminants
I
nspection Procedure
S
tep 1: Inspect for loose screws and bent or damaged parts.
S
tep 2: Inspect housing for distortion, cracks or other damage. Ensure
swivel eye is not damaged or distorted. Swivel eye must turn
freely.
S
tep 3: Ensure lifeline extends and retracts fully without hesitation or
creation of slack in the line.
S
tep 4: Ensure device engages (locks up) when lifeline is jerked
(tugged) sharply.
S
tep 5: Inspect wire cable lifelines for cuts, kinks, broken wires, bird-
caging corrosion, welding splatter, chemical damage or severe
abrasion. Check all thimbles and other areas for excessive wear,
including cracks or separation of metal components.
S
tep 6: Inspect webbed lifelines for frayed strands, broken webbing,
burns, cuts and abrasions. Look for heat damage, paint build-up, corrosion and chemical damage indicated by discoloration.
Illustration 6: Inspection
8 9
SRL – SRD Instruction Manual
Step 7: Inspect all snap hooks and connectors for damage; ensure secure, locking engagement
C
able Inspection Considerations:
User must be aware of the potential for damage or deterioration that may occur while in use.
C
rushing: Cable may get crushed or bent while in general use, resulting in unsafe condition for use.
C
utting: Movement over sharp edges or other objects while cable in under tension can damage or break strands, resulting in an unsafe condition for use. A
brasion: Normal wear can result in abrasion. Pay particular attention to outer strands, which are most susceptible to abrasion. Extreme abrasion results in an unsafe condition for use. K
inking: Deformation in the cable causes the lifeline to appear bent or kinked, and results in an unsafe condition for use. C
orrosion Damage: Use extreme caution to avoid potential damage when using a Self-Retracting Lifeline in an environment where corrosive compounds, welding or high heat may exist. Corrosion damage can cause cable to crack. Working in a corrosive environment requires increased inspection frequency to ensure corrosive damage does not impact the performance of the SRL. A
rc or Heat Damage: Welding or high heat may fuse cable wires and change the strength characteristics of the wire and cable as a whole. Periodically examine the SRL if it must be used in these types of environments.
Cleaning and Maintenance
C
leaning Wipe off all surface dirt. Store in clean, dry area, away from heat and areas where chemical vapors may exist. Avoid storing in direct light to prevent UV degradation.
M
aintenance
Do not attempt to disassemble or repair. O
nly Malta Dynamics or entities authorized in writing by Malta
D
ynamics shall make repairs, authorized maintenance or alterations to the equipment.
Product Labels
The following labelling is affixed to product and must not be removed:
®
2
steel,
Material:
aluminum housing
MIN. 5000 lbs
22kN
40omax
310lbs Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
directlyto horizontal
Capacity: -1 -Person
Working -Load: -130-310 -lbs.
Average -Arresting -Force: 900 -lbs.
CLASS B SRD
SRL -Weight: -8.5 -lbs.
Max -Arresting-Distance:-54-in..
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7000
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
directlyto horizontal
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
SRL – SRD Instruction Manual
Horizontal Systems and Tripods:
Ensure the support structure and/or horizontal system components are compatible if using Self­Retracting Lifeline in conjunction with a horizontal system, tripod or davit arm. Horizontal systems must be designed and installed under the supervision of a qualified engineer.
Training
Employers are responsible for providing training to any employee who may be exposed to fall hazards in order to enable the employee to recognize and reduce fall hazards. Training must be conducted by a Competent or Qualified Person. Trainer and trainees must not be exposed to fall hazards during the training course.
Inspection
Record all observations and results of each inspection in your Hog Tracker account or inspection log. I
f inspection reveals any defect, inadequate maintenance, or unsafe condition, remove Full
B
ody Harness from service immediately.
A
fter a Fall:
Remove Self-Retracting Lifeline (SRL) from service immediately after a fall has occurred. Inspect the
impact indicator on the snap hook of the SRL; look for an exposed red color band. Do not reset the impact indicator. SRL with a webbed lifeline requires additional inspection of the shock pack, looking for deformation, elongation or other signs of the shock pack being torn or deployed.
Self-Retracting Lifeline (SRL) must be inspected by a Competent Person a minimum of twice per year
(every six months). If the SRL is exposed to extreme or severe conditions, more frequent formal inspections may be required. Record the results of each formal inspection in your Hog Tracker account or inspection log.
U
ser Inspection
Self-Retracting Lifeline (SRL) should be inspected by the user before each use, using the inspection
procedures below (I
llustration 6). In addition, unit should be fully examined
and inspected to ensure:
x Markings are legible
x Components are free from corrosion, bending, cracks, dents or deformity x SRL is clean and free of dirt, oil, mold, mildew and contaminants
I
nspection Procedure
S
tep 1: Inspect for loose screws and bent or damaged parts.
S
tep 2: Inspect housing for distortion, cracks or other damage. Ensure
swivel eye is not damaged or distorted. Swivel eye must turn
freely.
S
tep 3: Ensure lifeline extends and retracts fully without hesitation or
creation of slack in the line.
S
tep 4: Ensure device engages (locks up) when lifeline is jerked
(tugged) sharply.
S
tep 5: Inspect wire cable lifelines for cuts, kinks, broken wires, bird-
caging corrosion, welding splatter, chemical damage or severe
abrasion. Check all thimbles and other areas for excessive wear,
including cracks or separation of metal components.
S
tep 6: Inspect webbed lifelines for frayed strands, broken webbing,
burns, cuts and abrasions. Look for heat damage, paint build-up, corrosion and chemical damage indicated by discoloration.
Illustration 6: Inspection
8 9
SRL – SRD Instruction Manual
Step 7: Inspect all snap hooks and connectors for damage; ensure secure, locking engagement
C
able Inspection Considerations:
User must be aware of the potential for damage or deterioration that may occur while in use.
C
rushing: Cable may get crushed or bent while in general use, resulting in unsafe condition for use. C
utting: Movement over sharp edges or other objects while cable in under tension can damage or break strands, resulting in an unsafe condition for use. A
brasion: Normal wear can result in abrasion. Pay particular attention to outer strands, which are most susceptible to abrasion. Extreme abrasion results in an unsafe condition for use. K
inking: Deformation in the cable causes the lifeline to appear bent or kinked, and results in an unsafe condition for use. C
orrosion Damage: Use extreme caution to avoid potential damage when using a Self-Retracting Lifeline in an environment where corrosive compounds, welding or high heat may exist. Corrosion damage can cause cable to crack. Working in a corrosive environment requires increased inspection frequency to ensure corrosive damage does not impact the performance of the SRL. A
rc or Heat Damage: Welding or high heat may fuse cable wires and change the strength characteristics of the wire and cable as a whole. Periodically examine the SRL if it must be used in these types of environments.
Cleaning and Maintenance
C
leaning Wipe off all surface dirt. Store in clean, dry area, away from heat and areas where chemical vapors may exist. Avoid storing in direct light to prevent UV degradation.
M
aintenance
Do not attempt to disassemble or repair. O
nly Malta Dynamics or entities authorized in writing by Malta
D
ynamics shall make repairs, authorized maintenance or alterations to the equipment.
Product Labels
The following labelling is affixed to product and must not be removed:
®
2
steel,
Material:
aluminum housing
MIN. 5000 lbs
22kN
40omax
310lbs Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
directlyto horizontal
Capacity: -1 -Person
Working -Load: -130-310 -lbs.
Average -Arresting -Force: 900 -lbs.
CLASS B SRD
SRL -Weight: -8.5 -lbs.
Max -Arresting-Distance:-54-in..
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7000
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
directlyto horizontal
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
Average -Arresting-Force: 900-lbs.
Materials:- Impact -Resistant-P olymer-Housing, Steel-Cable,-Steel-Hardware
SRL -Weight:-8.7-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
10
SRL – SRD Instruction Manual
Locking Speed: Use extreme caution when working on low-pitched roofs where a worker may slide, rather than fall. A clear path is require to ensure positive locking of the Self-Retracting Lifeline.
F
all Clearance: Consider the following when calculating fall clearance. Clearance required is dependent on the following factors:
x Elevation of Anchorage x Connecting Subsystem Length x Deceleration Distance x Free Fall Distance x Worker Height x D-ring / connector length x Movement of Harness Attachment Element x Length of Full Body Harness (FBH) Stretch x Working Level
See I
llustration 4.
If there is a risk of a fall or if the only anchorage point is below the attachment points on the harness, it is essential to use a lanyard provided with an energy absorber. Before using a shock absorbing lanyard, ensure that there is sufficient fall clearance below the user to prevent any collision with the structure or the ground.
C
alculating Total Fall Distances: Total Fall Clearance below worker is calculated from Anchorage Connection. Free Fall Distance + Working Level + Energy Absorber + Deceleration Distance + Worker Height + Connector Length + Safety Factor. Ensure that the total fall distance is clear of obstructions and equipment. Avoid potential contact with a lower level. See
I
llustration 5.
A. Connecting Subsys tems (Energy
Absorbing Lanyard sh own) Length + Movement of Harnes s Attachment + Length of FBH Stretch
B. Working Level (thickness)
C. Worker Height + C onnector Length
D. Free Fall – 6 ft. Max. (per ANSI Z359.1)
E. Deceleration Di stance
F. Total Fall Dis tance: Sum of A through E
G. Lower Level or Obstruction
Illustration 4:
Fall Clearance
Considerations
6 ft. Free Fall
ANCHORAGE
Total Min.
19 ft. from
Anchorage
6 ft. Energy
Absorbing Lanyard Length
4 ft. Deceleration Distance
6 ft. Worker Height
3 ft. Safety Factor
12 ft. Free Fall
6 ft. Energy
Absorbing Lanyard Length
5 ft. Deceleration Distance
6 ft. Worker Height
3 ft. Safety Factor
ENERGY
ABSORBING
LANYARD MUST BE
CERTIFIED FOR 12
FT. FREE FALL
Total Min.
20 ft. from
Anchorage
Illustration 5: Calculating Total Fall Distance
ANCHORAGE
7
SRL – SRD Instruction Manual
Average -Arresting-Force: 900-lbs.
Materials:- Impact -Resistant-Polymer-Housing, Steel-Cable,-Steel-Hardware
SRL -Weight:-8.7-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7001
C7002
1
3
MIN. 5000 lbs
22kN
50oC
-30
o
C
122oF
-22
o
F
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
SUITABLE FOR HORIZONTAL LIFELINE
54oC
-40
o
C
130oF
-40
o
F
Average-Arresting-Force:-900-lbs. Max-Arresting-Distance:-54-in.
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
Materials:- Impact -Resistant- Polymer-Housing,
----------- ---- ---- --- -- --- Steel -Cable,-Steel-Hardware
with Carabiner, Steel Snap Hook,
Snout and Tag Line
C7003
6 11
SRL – SRD Instruction Manual
Anchorage Strength: In accordance with ANSI Z359.1, any anchorage selected for P
ersonal Fall Arrest Systems must
m
eet all anchorage s trength requirements. Anchorages used for PFAS must be capable of
sustaining static loads in the direction permitted by the PFAS of at least: 3,600 lbs. with certification of a qualified person; or 5,000 lbs. without certification. When more than one PFAS is attached to an anchorage, the strengths stated above must be met independently at and for each anchorage location. Avoid potential swing fall hazards and obstructions.
F
ree Fall: Maximum free fall distance allowed for use in a Personal Fall Arrest System is 6 ft. Do not work above the anchorage level to avoid increased Free Fall Distance. Avoid slack in the line and do not lengthen the Self-Retracting Lifeline by connecting a lanyard or other snap hook directly to the retractable. Do not use this device at or below the level of your feet. Using it thus will increase your free fall distance beyond the allowable limits set by OSHA and exceed the capabilities of this device to safely arrest a fall.
F
all Arrest Forces: The Personal Fall Arrest System must limit fall arrest forces to 900 lbs. (4kN). Deceleration distance shall not be allowed to exceed 42 in.
S
wing Falls: Self-Retracting Lifelines should be used in a vertical position only. Minimize swing fall by working as directly below the anchorage point as possibl e. Worker movement should remain within 30 degrees maximum deflection of the lifeline from the vertical line directly below the anchorage point. (
I
llustration 3). Do not permit a
swing fall if injury could occur.
S
harp Edges: Avoid working where sharp edges may contact lifeline. Provide sufficient protective padding where avoiding sharp edges is not possible. Malta Dynamics energy absorbing device may be required to reduce impact force on the entire system.
C
orrosive Environment: Extensive exposure to environments where corrosion may occur will damage metal parts in the Self-Retracting Lifeline. Use caution when working around corrosive compounds such as ammonia, sewage, fertilizers, sea water or other corrosives.
C
hemical Hazards and Heat: Use extreme caution in environments containing acid or caustic chemicals, particularly at elevated temperatures, as chemical damage that can impair the functionality of the Self-Retracting Lifeline (SRL) is difficult to detect. Periodic replacement of the SRL is recommended to ensure safety. Do not use SRL in high temperature environments. Protect SRL if used near welding, metal cutting, or similar activities. Hot sparks and slag can damage SRL and impair functionality.
E
lectrical Hazards: Use extreme caution to avoid contact with high voltage power lines. Both web and wire cable model Self-Retracting Lifelines may conduct electricity. Moisture absorbed by the lifeline can provide a path for electrical current to flow, resulting in potential electrical shock.
30°
Always attach to an
overhead anchor. Swing falls significantly increase fall arrest distance.
Illustration 3: Minimize Swing Fall
SRL SRD Instruction Manual
C7004
C7005
C7020
4
®
1
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
Capacity:-1-Person
Working-Load: -130-310-lbs.
Average -Arresting-Force: 900-lbs.
CLASS B SRD
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
SRL -Weight: -8 -lbs. Max -Arresting-Distance: 54-in.
800-494-1840
405 Watertown Road Waterford, OH 45788
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
with Carabiner, Steel Snap Hook,
Snout and Tag Line
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
®
1
Capacity:-1-Person
Working-Load: -90-130-lbs.
Average -Arresting-Force: 900-lbs.
CLASS B SRD
SRL -Weight: -5.2 -lbs. Max -Arresting-Distance: 54-in.
Materials:- Impact -Resistant-Polymer-Housing,
---------- ----- Polyester-Webbing,-Steel-Hardware
1
11
’ Webbing with Swivel & Snap Hook
Hook
6'
Twin
Self-Retracting
Lifeline
with
Steel- Snap
SERIAL# BATCH# MFG
DATE:
PART#
C7020
Capacity: 1 person
Max Distance:
54"
Arrest
CLASSBSRD
Working- Load: 130-310lbs.
Min. 5000lbs
310lbs
Max
54oC 130oF
22kN
GREEN
RED
-40oC -40oF
Average -Arresting -Force: 900lbs.
Weight: -5.2 -lbs.
follow
instructions
for
_
proper
SRL
attachment
800-494-1840
405 Watertown Road Waterford, OH 45786
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road Waterford, OH 45786
Min. 5000lbs
310lbs
Max
54oC 130oF
6'
Twin
Self-Retracting
Lifeline
with- Universal- Rebar- Hook
Capacity: 1 person
Max Distance:
54"
Arrest
Average -Arresting -Force: 900lbs.
SERIAL# BATCH# MFG
DATE:
CLASSBSRD
22kN
GREEN
RED
Working- Load: 130-310lbs.
-40oC -40oF
PART#
C7021
Weight: -5.2 -lbs.
follow
instructions
for
_
proper
SRL
attachment
SUITABLE FOR HORIZONTAL LIFELINE
C7021
SRL – SRD Instruction Manual
Connecting Component Limitations
x A Competent Person must ensure the compatibility of all connections and that of the
system.
x Do not use the system if any connector does not lock or if any other component in the
system does not operate properly.
x Allow sufficient safe clearance in the event of a Free Fall. x System must be rigged to limit the total Free Fall Distance according to the type of system,
and in compliance with ANSI and OSHA directives.
x Do not use if any part of the system appears to be damaged. x Do not use a body belt for fall arrest applications.
Performance
Each Self-Retracting Lifelines have an av erage arresting force of 900 lbs (4kN) when statically tested in accordance with the requirements of the ANSI Z359.14:2014 standard.
Model/
Part # Description (Materials & Size)
Lifeline Length
Max
Arrest
Distance
ANSI
Z359.14
Class
C7000
Impact R esistant Polymer Housing, Steel Cable, Steel Carabiner, Snout &Tagline
20 ft. 54 in. B C7001 Impact R esistant Polymer Hou sing, Steel Cable, Steel Carabiner 30 ft. 54 in. B C7002
Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner
50 ft. 54 in. B C7003 Impact Resistant Polymer Housing, Steel Cable, Steel Ca rabiner, Snout & Tagline 100 ft. 54 in. B C7004
Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner, Snout & Tagline
10 ft. 54 in. B C7005 Impact Resistant Polymer Housing, Polyester Webbing, Steel Snap Hook & Swivel 11 ft. 54 in. B C7020
Aluminum Housing, Polyester Webbing, Steel Snap Hook Twin SRL
6 ft. 54 in. B
C7021
Aluminum Housing, Polyester Webbing, Steel Universal Rebar HookTwin SRL
6 ft. 54 in. B
C7100
Impact R esistant Polymer Hou sing, Polyester Webbing, Steel Snap Hook, & Steel Carabiner
6 ft. 54 in. B
C7201
Impact Resistant Polymer Housing,PolyesterWebbing, Swivel Topwith
6WHHOCarabiner; 6WHHOSnap Hook on Bottom
11 ft. 54 in. B C7202
Impact Resistant Polymer Housing,PolyesterWebbing, Swivel Topwith
6WHHOCarabiner; 6WHHO8QLYHUVDO5HEDU Hook on Bottom
11 ft. 54 in. B C8000 Impact R esistant Polymer Hou sing, Steel Cable, St eel Carabiner, Steel Snap Hook & Tagline 20 ft. 54 in. B
C8001 Impact Resi stant Polym er Housing, Steel Ca ble, Steel C arabiner, Steel Sna p Hook & Tagline 30 ft. 54 in. B
A
pplicable Standards:
Refer to national standards, including ANSI Z359.1, and local, state and federal (OSHA 1910.66, appendix C, 1926.500) requirements for more information on personal fall arrest systems and associated components.
C
apacity:
Malta Dynamics Self-Retracting Lifelines are designed for use by an individual person with a combined weight (worker, clothing, tools, etc.) of 130 lbs. minimum to no more than 310 lbs. maximum. No more than one person may be connected at one time.
512
SRL – SRD Instruction Manual
Average -Arresting-Force:
Materials:- Impact - Resistant-Polymer-Housing,-
------------ Polyester-Webbing,-Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class - B -SRD
PART# C7201
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
900-lbs.
800-494-1840
Watertown Road, Waterford, OH 45786
11’ Polyester Webbing, Swivel Top with
Carabiner ; Snap Hook on Bottom
54oC
-40
o
C
130oF
-40
o
F
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
SUITABLE FOR HORIZONTAL LIFELINE
Average -Arresting-Force:
900-lbs.
Materials:- Impact -Resistant-Polymer-
-Housing, -Polyester-Web,-
--Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class -B -SRD
with Universal Rebar Hook
800-494-1840
405 Watertown Road, Waterford, OH 45786
C7201
C7103
800-494-1840
405 Watertown Road Waterford, OH 45786
Min. 5000lbs
310lbs
Max
54oC 130oF
6'
Twin
Self-Retracting
Lifeline
with- Universal- Rebar- Hook
Capacity: 1 person
Max Arrest Distance:
54"
Average -Arresting -Force: 900lbs.
SERIAL# BATCH# MFG
DATE:
CLASSBSRD
22kN
GREEN
RED
Working- Load: 130-310lbs.
-40oC -40oF
PART#
C7021
Weight: -5.2 -lbs.
follow
for
_
instructions
proper
SRL
attachment
SUIT HORIZONT
ABLE FOR
AL
LIFELINE
C7021
SRL – SRD Instruction Manual
x All synthetic material must be protected from slag, hot sparks, open flames, or other heat
sources. The use of heat resistant materials is recommended in these applications.
Connector Compatibility Limitations
Malta Dynamics equipment must be coupled only to compatible connectors that are suitable to your application. Ensure all connections are compatible in size, shape and strength. Ensure all connectors are fully closed and locked. OSHA 29 CFR 1926.502 prohibits the use of snap hooks to engage to objects unless the following requirements are met:
x Snap hook must be a locking type snap hook.
x Snap hook must be explicitly designed for such a connection. “Designed for” means that the
manufacturer of the snap hook specifically created the snap hook to be used to connect to the equipment in question.
Use of a non-locking snap hook can result in rollout (a process by which a snap hook or carabiner unintentionally disengages from another connector or object to which it is coupled. ANSI Z359.0- 2007). Malta Dynamics connectors (snap hooks and carabiners) are designed to
be used only as specified in each product’s user’s instructions.
A
void the following types of connections:
x Connection of two (or more) snap hooks or carabiners to one D-ring. x Connection of a snap hook back to its integral lanyard. x Direct connection of a snap hook to horizontal lifeline.
x Connection in a manner that results in a load on the gate. NOTE: Large throat opening snap
hooks should not be connected to standard size D-rings or similar objects, as such use will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on structural elements such as rebar or cross members that are not shaped in such a way that they may capture the gate of the hook.
x False engagement connections, where protruding features of the snap hook or carabiner
may catch on the anchor and seem to be fully engaged to the anchor point. Always confirm engagement.
x Connection to snap hooks or carabiners. x Direct connection to webbing lanyard, webbing loop, rope lanyard or tie-back (unless the
manufacturer’s instructions for both the lanyard and connector specifically allow such a connection).
x Connection of a snap hook to a D-ring, rebar, or other connection point of improper
dimensions in relation to the snap hook dimensions or configurations that could cause t he snap hook keeper to be depressed by a turning motion of the snap hook, or such that snap
hook or carabiner will not fully close and lock, or that roll-out could occur.
x I
llustration 2 depicts examples of inappropriate connections:
Illustration 2: Inappropriate Connections
4 13
SRL – SRD Instruction Manual
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
Average-Arresting-Force:-900-lbs.
Max-Arresting-Distance:-54-in.
Materials:- Impact-Resistant-Polymer-Housing,
Steel-Cable,-Steel-Hardware
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
Materials: -Impact -Resistant-Polymer Housing,-Steel-Cable,-Steel-Hardware
800-494-1840
405 Watertown Road, Waterford, OH 45786
3/16” diameter Galvanized Steel Cable with Carabiner, Swivel Top Steel Snap Hook & Tag Line
Capacity:-1-Person
Working-Load: -130-310-lbs.
CLASS B SRD
Average-Arresting-Force:-900-lbs.
Max-Arresting-Distance:-54-in.
Materials:- Impact-Resistant-Polymer-Housing,
Steel-Cable,-Steel-Hardware
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
Materials: -Impact -Resistant-Polymer Housing,-Steel-Cable,-Steel-Hardware
800-494-1840
405 Watertown Road, Waterford, OH 45786
C7202
C8000
C8001
MIN. 5000 lbs
22kN
40omax
310lbs
Max
follow
for
instructions
proper
SRL
attachment
GREEN
RED
54oC
-40
o
C
130oF
-40
o
F
SUITABLE FOR HORIZONTAL LIFELINE
800-494-1840
405 Watertown Road, Waterford, OH 45786
Average -Arresting-Force:
Materials:- Impact - Resistant-Polymer-Housing,-
------------ Polyester-Webbing,-Steel-Hardware
SRL -Weight:-5-lbs.
Max -Arresting-Distance:-54-in.
Working -Load:-130-310-lbs.
Capacity:-1-person
Class - B -SRD
PART# C7202
900-lbs.
11’ Polyester Webbing, Swivel Top with
Carabiner; Universal Rebar Hook on Bottom
14
SRL – SRD Instruction Manual
x Connecting Subsystems length x D-ring connector length x Length of Full Body Harness stretch
x Swing falls occur when the anchorage point is not directly above the point where a fall occurs.
The force of striking an object in a swing fall may cause serious injury or death. Minimize potential for swing falls by working as close to the anchorage point as possible. Do not permit a swing fall if injury could occur. Swing falls significantly increase the amount of clearance required.
S
ee Illustration 1.
x Use rs must have a rescue plan and the means to implement it. This plan must provide prompt
employee rescue or assure that employees have the ability to rescue themselves in the event of a fall.
x Store this equipment in a cool, dry, and clean environment that is out of direct light when not in
use to prevent UV degradation.
x This equipment must be removed from service immediately if a fall is incurred.
Limitations for Use
x WARNING: Do not use this equipment if you are unable to tolerate the impact of a fall
arrest. Age and fitness can seriously affect your ability to withstand a fall. Consult with a physician if in doubt. Minors, pregnant women, and anyone with a history of back and/or neck
problems must not use this equipment.
x WARNING: Use caution when employing this equipment around machines, electrical
hazards, chemical hazards and sharp edges or abrasive surfaces, as contact may cause equipment failure, personal injury, or death.
x Use only with compatible components of subsystems. Substitutions or replacements made with
non-approved components or subsystems may jeopardize compatibility of equipment and may affect the safety and reliability of the complete system.
x Self-Retracting Lifelines are designed for a single user with combined weight - including
clothing, tools, etc. - within weight capacity range 130 lbs. to 310 lbs.
x Use only with structures capable of supporting static loads required for Personal Fall Arrest
Systems (PFAS). Anchorages used for PFAS must be capable of sustaining static loads in the direction permitted by the PFAS of at least: 3,600 lbs. with certification of a qualified person; or 5,000 lbs. without certification. When more than one PFAS is attached to an anchorage, the strengths stated above must be met independently at and for each anchorage location.
x Do not expose this equipment to chemicals or harsh solutions that may have a harmful effect. x User must not use or install equipment before receiving proper training from a Competent
Person, as defined by OSHA 29 CFR 1926. 32(f).
x Only Malta Dynamics shall make repairs or alterations to the equipment.
Illustration
1: Examples
of
Swing
Fall
Hazards
3
SRL – SRD Instruction Manual
Inspection Log
Date of Manufacture: Model Name/#:
Serial #: Date of First Use:
INSPECTION DATE ITE MS NOTED CORRECTIVE ACTION APPROVED BY
8
00-494-1840
405 Watertown Road, Waterford, OH 45786
SRL – SRD Instruction Manual
Materials and Construction
Webbing Materials
x Constructed with high tenacity polyester; breaking strength >5000 lbs tensile strength
C
able Materials
x 7X19 Galvanized Steel (3/16” diameter)
C
onnector Materials
x Galvanized Steel
H
ousing Materials
x Aluminum x High -Impact Resistant Polymer
Purpose
Malta Dynamics Self-Retracting Lifelines are devices used to safely expand the working area where a harness with a six-foot lanyard is not adequate. A Self-Retracting Device (SRD) such as a self-retracting lifeline, is designed to reduce the shock load to the body of a worker by limiting the distance of a fall. The SRD allows complete freedom of movement. An SRD is one component of a Personal Fall Arrest System (PFAS). PFAS normally include a full body harness, anchorage connector (such as a carabiner and an SRD.)
The Self-Retracting Lifeline (SRL) may be used in a stationary or mobile manner. As a stationary device, the SRL should be mounted to an approved, fixed anchorage connector overhead. The SRL extends as the user moves away from the anchor point, and retracts as the user moves back toward the anchorage point. An SRL used in a mobile manner should travel on a steel cable, rope or fixed rail, travelling from one anchorage connector to another.
Self-Retracting Lifelines may include a swivel eye anchorage, self-locking swivel snap hook with impact indicator, and 3/16” wire cable or webbing, carabiner and tag line.
Instructions for Use
x WARNING: Do not alter or intentionally misuse this equipment. x Pe rsonal Fall Arrest System (PFAS) MUST limit the average arrest force to 900 lbs. (4kN) or
less.
x Employees shall be trained in accordance with the requirements of OSHA 29 CFR 1910.66 in
the safe use of the system and its components before using a PFAS.
x Inspect all Personal Fall Arrest Syste m equipment for wear, damage, and other deterioration
prior to each use. Remove defective equipment from service immediately.
x Thoroughly evaluate and plan all elements of Fall Protection System(s) before using this
equipment. Make sure that your Personal Fall Arrest System is appropriate for your needs and facility. Calculate fall clearance and swing fall clearance. The amount of clearance required is dependent on the type of connecting subsystem, the anchorage location, and other factors. When calculating distance, be sure to consider:
x Deceleration Distance x Movement of harness attachment (D-ring) x Free Fall Distance x Height of the worker (how tall is the worker?) x Elevation of Anchorage Connector
2 15
SRL – SRD Instruction Manual
Warranty
THE FOLLOWING IS MADE IN LIEU OF ALL WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Equipment offered by Malta Dynamics is warranted against factory defects in workmanship and materials for a period of one year from date of installation or first use by the original owner. LIMITED REMEDY: Upon notice in writing, Malta Dyn amics will repair or replace all defective items at Malta Dynamics’s sole discretion. Malta D ynamics reserves the right to require that the defective item be returned to its plant for inspection before determining the appropriate course of action. Warranty does not cover equipment damage resulting from wear, abuse, damage in transit, failure to maintain the product or other damage beyond the control of Malta Dynamics. Malta Dynamics shall be the sole judge of product condition and warranty options. This warranty applies only to original purchaser and is the only warranty applicable to this product. Please contact Malta Dynamics customer service department at 800-494-1840 for assistance. LIMITATION OF LIABILITY: IN NO EVENT WILL MALTA DYNAMICS BE LIABLE FOR ANY INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO LOSS OF PROFITS, IN ANY WAY RELATED TO THE PRODUCTS REGARDLESS OF THE LEGAL THEORY ASSERTED.
SRL SRD Instruction Manual
INSPECTION DATE ITEMS NOTED CORRECTIVEAC TION APPROVED BY
00-494-1840
405 Watertown Road, Waterford, OH 45786
1
SRL – SRD Instruction Manual
Mis
ail w w ing , in ion imit ion h
his ip m in io p i h.
i i b p , p rvi
Malta Dynamics.
SELF-RETRACTING LIFELINES - INSTRUCTION MANUAL
THESE INSTUCTIONS APPLY TO THE FOLLOWI NG MODEL(S):
C7000 C7001 C7002 C7003 C7004 C7005 C7020 C7021 C7100 C7 C7202 C8000 C8001
This manual must be read and understood in its entire ty and used as part of your fall protection training program as required by OSHA 192 6 and State and local reg ulatory agencies. Th is inst ruction manual is in tended to meet industry standa rds required by and ANSI Z359.2007 and should be used as part of an Employee Fall Safety training program as required by OSH A. User must read and fully understand the limitations and proper use of the equipment, and be properly trained by em ployer prior to use per OSHA 29 CFR 1910.66, 29 CFR 1926.503, and applicable loc al standards. NOTE: This User Instruction Manual is not to be removed except by the user of this
equipment. Current User Instruction Manuals must always be available to the user. Read and understand these instructions before using equipment. Do not d iscard these instructions.
0120
EN 360:2002
MaltaDynamics
.com
8
00-494-1840
405 Watertown Road, Waterford, OH 45786
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