Malone MPG318, MPG338, MPG332, MPG334 Installation Manual

FS Rack Storage System
REV 11/15
REV 12/15
MALONE
R
FS Rack Storage System
D E
A B C
Lower Upright (2)Frame Leg (2) Cross Support (5)Top Upright (2) Upright Brace (4)
Warnings / Limitations: Do not exceed the published load bearing weight of the product.
Use on a flat dry surface. Under no circumstances will the manufacturer be responsible for
damages or failures that occur as a result of improper assembly or usage.
Coupling (2)
Leveler (6)
F
Installation Instructions - Please Read Before Beginning
Step 1: Vehicle Installation
1
. Open the carton, remove the contents and confirm that all the components of the rack have been included. See image 1.
G
Assembly Hardware
Bolt, 45mm
50mm
Bolt, 50mm
55mm
H
(16)
I
(2)
J
. Identify and pre-stage the following parts for building a lower side assembly. See image 2.
3
J
I I I I
J = 50mm Bolts
I = 45mm Bolts
. Align Lower Upright (C), Frame Leg (A) and Upright Brace (D) mounting holes. Install and firmly tighten 45mm Bolts (I) and the 50mm Bolts (J). Install and fully insert Levelers (G). See image 3.
. Repeat Steps 2 and 3 to assemble the second lower side assembly.
NOTE: If optional Casters or Leg Extensions are to be installed, see instructions included with product.
2
A
E
G
E
G
50mm 55mm
See Image 3
for Bolt
Installation
D
C
D
MALONE
R
Installation & Loading Instructions - FS Storage Rack
TM
4
E
E
. Vertically position a lower side assembly and install two Cross Supports with nuts / washers provided. Repeat for the opposite side. See image 5.
NOTE: Lightly tighten the lock nuts at this stage.
. Identify and pre-stage two Cross Supports (E) with lower side assemblies completed in instructions 2 and 3. See image 4.
NOTE: The images provided show the frame with the optional Leg Extension included. Ignore if not applicable.
5
6
. Insert Coupling (F) over the top of a Lower Upright. Align lower mounting holes and install two 45mm Bolts (I) with washer and lock nuts. Hand tighten only.
Repeat for second Coupling and Upright. See image 7.
50mm
. Position and install a third Cross Support as shown.
Firmly tighten all six Cross Support lock nuts with a 1/2” wrench. See image 6.
7
MALONE
8
R
TM
Installation & Loading Instructions - FS Storage Rack
. Locate and assemble two Cross Supports (E) with the two Top Uprights (B) as shown. Use nuts and washers provided. Firmly tighten. See image 8.
NOTE: The Cross Support with the MALONE logo should be in the top (highest) position.
9
. Insert the Top Upright Assembly from Step 8 into the Couplings connected to the lower assembly created in instructions 2-6. See image 9.
10
. Attach the Top Upright Assembly by aligning the top mounting holes and installing two 45mm Bolts (I), washers and lock nuts. Firmly tighten all Coupling bolts on both sides of the frame. See image 10.
50mm
11
. Install Foam Blocks and Upright Pads where applicable. See Page 4 for a listing of all rack systems and the correct components included with each system. See image 11.
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