Malm Fireplaces GF-2, GF-3 Instruction Manual

Malm Fireplaces, Inc.
368 Yolanda Avenue
Santa Rosa, Ca 95404
(707) 523-7755 - Fax: (707) 577-8036
Fire Drum GF-2/GF-3
ANSI Z21.50 CSA 2.22 -2014
Assembly And Installation Instructions
LEAVE THESE INSTRUCTIONS WITH THE OWNER.
Listed Vented Decorative Gas Appliance
FOR YOUR SAFETY
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not store or use gasoline or other fl am­mable vapors and liq­uids in the vicinity of this or any other ap­pliance.
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier; call the fi re department.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualifi ed installer; service agency or the gas supplier.
This appliance is not for use with glass doors.
GF2/3 5/1/15
GENERAL INFORMATION
This appliance has been tested in accordance with National Safety Standards and has been certifi ed by LabTest for installation and operation as described in this manual.
Please read all the instructions before beginning your installation. Check with your local building code agency to ensure compliance with local codes. In the absence of local codes the installation must comply with National Fuel Gas Code ANSI Z22.3.1. In Canada, current CAN/CGA-B149.1 and B149.2 installation codes.
Installation and repair should be done by a qualifi ed service person. The appliance should be inspected before use and at least annually by a qualifi ed service person. More frequent clean­ing may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance must kept clean.
Unpack all parts from cartons carefully inspecting all parts. If any parts are damaged or miss­ing, contact shipper or dealer immediately.
Do not install this appliance using damaged parts.
GAS SUPPLY For use with natural gas or propane gas, depending on which option you have ordered. The minimum inlet gas supply pressure for the purpose of input adjustment:
Natural = Minimum 5" Water Column Maximum 10.5" Water Column Propane = Minimum 10" Water Column Maximum 13" Water Column
a. The supply system should include a manual shut-off valve and union in the line, so that the
heater can be disconnected for servicing.
b. The appliance and its individual shut-off valve must be disconnected from the gas supply pip-
ing system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
c. The appliance must be isolated from the gas supply piping system by closing its individual
manual shut-off valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 1/2 psig (3.5 kPa).
d. A 1/8 inch N.P.T. plugged tapping is provided, for test gauge connection, on the elbow adjacent
to the gas control valve.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
GF2/GF3 Page - 2
GF2/3 5/1/15
VENTING
The unit is a vented appliance and must be connected to a chimney/fl ue in accordance with the code, using the chimney manufacturer's instructions.
This appliance must not be connected to a chimney fl ue servicing a separate solid fuel burning appliance.
VENT DAMPER
This appliance may be installed with vent damper device Part No. MD8. Follow installation instruc­tions for this part. This part is to be installed by a qualifi ed service person.
The vent damper is located in the mid section of pipe. Only this appliance may be served by the vent damper device installed on this unit. The vent damper device should be inspected annually by a qualifi ed installer.
The thermally controlled vent damper is an energy saving device designed for installation in vents of listed gas-fi red appliances equipped with a draft hood. The damper saves energy by preventing the escape of heated air through the venting system, when the appliance is not in use.
It has a round plate which will remain closed when the appliance is not in operation. Upon ignition of the appliance, the hot fl ue gases reach the damper, causing the damper plate to thereby open the vent passage within a short period of time.
Installation of vent dampers can increase the potential for condensation in oversized masonry chimneys. This is due to poor thermal insulation of the chimney and reduced air movement when the damper is closed. We recommend that masonry chimneys be lined with materials such as Type B gas vent, aluminum or stainless steel to reduce the chance of condensation. Most building codes, in fact, require the lining of chimneys when gas appliances are vented into masonry chim­neys.
Minimum connector length is 48"
The starter section slips into the unit collar.
GF2/GF3 Page - 3
GF2/3 5/1/15
CLEARANCES
CLEARANCES
Make sure that minimum clearances to combustible materials are maintained during installation including adequate space for the proper operation and servicing of the heater.
The minimum clearances from the appliance to combustibles are shown on fi gures 1 and 2. Place the appliance on a fl at, solid, continuous serface (i.e. wood, tile, concrete, metal).
NOTE: Ensure that the combustion air opening of the heater is not obstructed. Provision must be made for adequate combustion and ventilation air, with suffi cient clearances around the opening. There must be adequate accessibility clearance for servicing and proper operation.
SIDEWALL AND BACKWALL INSTALLATION Unit to Sidewall ------------------------------------ 3" Unit to Backwall ----------------------------------- 3" Connector to Sidewall --------------------- 141/2" Center of Connector to Sidewall ------------ 19" Connector to Backwall -------------------- 14 1/2" Center of connector to Backwall ------------ 19"
14 1/2"
3"
14 1/2"
3"
CORNER INSTALLATION Unit to Adjacent Walll ------------------------------3" Connector to Adjacent Wall --------------- 14 1/2" Center of Connector to Adjacent Wall ------- 19"
14 1/2"
3"
14 1/2"
45°
3"
Figure 1
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children,
and others may be susceptible to accidental contact burns. A physical barrier is recom­mended if there are at-risk individuals in the house. To restrict access to a fi replace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.
Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance. If the barrier becomes damaged, the barrier shall be replaced
with the manufacturer’s barrier for this appliance.
Clothing or other fl ammable material should not be placed on or near the appliance.
WARNING
CAUTION
GF2/GF3 Page - 4
Figure 2
GF2/3 5/1/15
Installation Instructions
Do Not Install In A Mobile Home
READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION.
Position unit to comply with the minimum clearances to combustible materials. Minimum clear­ances are shown in fi gures 1 and 2. It is recommended that no overhead cross members in the ceiling or roof be cut. Reposition unit if necessary, being careful not to move closer than the minimum clearances.
8" "B"-Vent
VENTING REQUIREMENTS
Use a masonry, "B" vent or class "A" chimney. Follow all manufacturers' requirements and local building codes. If you are using "B" vent utilize the support box supplied with unit.
8" "B"-Vent
Locking Tab
Starter Band
Framing Sheet Rock
Support Box
9" Slip Connector
Support Box
GAS LINE ATTACHMENT
1. The gas supply line must be installed to pene­trate the fl oor, (or fl oor protector if required), at the center-line of the gas unit. This supply line must be a minimum of 1/2", black iron type pipe.
2. The gas supply line with a 90 degree elbow should be 10 1/2" minimum to 11" maximum from the fl oor or fl oor protector to the top of the elbow. The elbow must face the front of the unit.
3. Place the unit base assembly over the top of the gas line. Confi rm that wall clearances are correct prior to proceeding.
4. Lift the control cover. Using a 1/2" x 8" nipple, extend the gas supply line to the front of the unit.
5. Attach gas supply shut-off valve part # GF-1A to the supply line.
1/2" Black Elbow
1/2" Black Pipe
Floor or Floor Protector
9" Middle Pipe Section
10 1/2" to 11" From Top Of Elbow To Floor or Floor Protector
6. Connect 3/8" x 12" fl ex connector part # GF-1B to the shut-off valve.
7. Make certain the gas valve is closed. Turn on gas supply and test for leaks using a soapy water solution.
GF2/GF3 Page - 5
GF2/3 5/1/15
Installation Instructions Continued
UNIT ASSEMBLY GF2 A. Place the body section into the base. Align the opening with the control cover. B. Place the hood over the body section.
Body Section
Fit Body Into Groove In Base Assembly
Base Assembly
Body Front Opening
Control Cover
Front Of Unit
GF3 A. Place the hood into the base. Align the opening with the control cover.
Hood
GF3 Hood
Fit Hood Into Groove In Base Assembly
Base Assembly
Front of Hood Opening
Control Cover
Front of Base Assembly
GF2/GF3 Page - 6
GF2/3 5/1/15
Installation Instructions continued
Ceiling
Ceiling
Attach the slip connector pipe to the support box. Insert the slip connector pipe into the support box and twist to lock into place.
Slip the middle section over
the slip section only far enough to allow instal-
lation of the starter section.
While holding the middle section place the starter sec­tion with the thermal damper at the bottom, into the hood.
Support Box
Ceiling
Support Box
Support Box Slip Connector
Slip Connector
Middle Pipe
GF2/GF3 Page - 7
Middle Pipe Damper
Starter Section Fit Into Hood
GF2/3 5/1/15
GAS LOG SETUP
1. Place the legs of the grate into the leg holders.
2. Spread the vermiculite fi rst, no more than 1/4" thick, over the burner area.
Spread glowing embers evenly over the vermiculite.
After lighting the unit spread the embers to acheive
an even coal effect.
3. Place fi re logs as shown, using alignment knobs on the logs.
4. Light the pilot following lighting instructions.
Turn the valve to on and the burner should light.
GF2/GF3 Page - 8
GF2/3 5/1/15
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