Malmet ES910, ES930 Installation Manual

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Table of Contents
Forward ......................................................................................................................... 3
Quality Policy ................................................................................................................ 3
Safety Instructions ......................................................................................................... 4
Design Parameters ........................................................................................................ 5
Section A – Unit Operation ........................................................................................... 6
Hands Free Operation ................................................................................................... 6
Cycle of Operation ........................................................................................................ 9
Sequence of Operation ................................................................................................ 10
Section B – Unit Maintenance ..................................................................................... 15
Preventative Maintenance Schedule ........................................................................... 16
Fault Finding Guide .................................................................................................... 17
Appendix A – Faults .................................................................................................... 18
Appendix B – Additional Faults not detected by controller ........................................ 21
Electrical Diagram – Energy Saver 20 Amp Models – ES910 ................................... 23
Electrical Diagram – Energy Saver 10 Amp Models – ES930 ................................... 24
Section C – Unit Installation ....................................................................................... 25
Service Connections .................................................................................................... 25
Dimensions and Service Entry Points ......................................................................... 26
Electrical ..................................................................................................................... 27
Post Installation Precautions ...................................................................................... 27
Positioning of Flusher / Sanitizer ................................................................................ 28
Installation and Service Connection Layout Details .................................................. 30
Plumbing ...................................................................................................................... 31
Unit Specifications....................................................................................................... 33
Warranty Statement – Australia Only
...................................................................... 34
Quick Reference Guide ................................................................................................ 37
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SAFETY INSTRUCTIONS
WARNINGS
Be aware of 240V Voltage
Disconnect power when servicing
Mains power ISO switch must be in an accessible position so devise can be isolated from mains
power during service.
Be aware of steam discharge
.
Goods and racks are hot to handle
Safety Gloves and Goggles must be worn when changing detergent
Safety Clothing with reflective tape can activate the hands free sensor when device is in standby
mode
Be aware of hot pipes and hoses from Steam and hot water
Install temperature probes and Element over temperature protection thermal cut-outs correctly.
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Design Parameters
The Malmet Sanitizer has been designed within the following parameters: a) A single bedpan with lid and two urine bottles can be emptied, cleaned and sanitized during
each automatic cycle. The utensils that can be cleaned in the machine are:­i) Standard size bed pans
ii) Standard commode bowl iii) Standard male and female urine bottles iv) Most plastic urine bottles including male non-spill and female cervix v) Small Slipper pan
b) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle,
the contents are emptied during door closure.
c) The chamber and door are self-cleaning and do not permit water or soil to remain after a
properly completed cycle. Steam sanitation ensures all internal surfaces are totally clean and safe.
d) The flush and clean stage:
i) Removes the soil ii) Clears the trap
e) A complete cycle is completed in approximately four (4) minutes for the 20 Amp Sanitizer
and six (6) minutes and thirty (30) seconds for the 10 Amp Sanitiser. NOTE: Dependant on ambient air temperature.
Note: If the machine is turned off or on initial start up, the first cycle will take longer as the
machine has to raise the temperature of cold water to 90°C.
Disconnect power when servicing
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Section A – Unit Operation
Hands Free Operation
Zero Contamination – Totally Hands Free
The Malmet “Energy Saver” is fully automatic.
Door open, door close and cycle start can be activated without touching the machine.
Front View
Manual operation of the door and a manual start button are available.
To Operate
To Open Door – Break Sensor Beam To Close Door – Break Sensor Beam
To Start Cycle Break Sensor Beam once when GREEN LED’s flash within 8 seconds
after door Closure.
Note: If door is opened then closed and cycle has not commenced the beam must be
broken twice.
Should the cold water tank overflow into the soil line the water overflow
YELLOW LED will illuminate.
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Bed Pan + Urinal Bottles
Slipper Pan + Urinal Bottles
Push down Slipper Pan until it locks into position
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Standard Commode Bowl + Urinal Bottles
Large Commode Bowl + Urinal Bottles
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Cycle of Operation
Stage 1 – Initial Wash
One rotating 180° back spray Two fixed 60° top sprays Two fixed urinal sprays 17 litres of water is used during a 17 second wash.
Stage 2 – Cleaning / Sanitizing
Steam is delivered into the sealed wash chamber. Steam continues to clean the utensils and increases the surface temperature of utensils
to a minimum of 90°C for 65 seconds
Australian Standard AS4187 – Cleaning, Disinfecting of Reusable Hospital Equipment
Stage 3 – Cool Down Rinse
One 60° fine mist top spray delivers cold water direct from mains. Utensils are cooled to 55°C for safe handling.
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Sequence of Operation
1. Providing machine is installed into position with power and water connected push power on button.
2. When the unit is turned on via the display panel the display shows fill indicating steam generator and cold water tanks are filling to the high water level.
At this stage the unit will not commence a cycle until Step 5.
3. Once the steam tank water level probes sense the tank is full it will start heating.
4. The steam tank is heated to temperature 90°C - 9 2°C. The machine is now ready to commence a cycle.
The display shows rdy (ready).
5. The operator breaks the infra-red beam, which opens the door.
The display shows open. Note: Whenever the door is opened the elements are in the off mode.
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6. Once the machine is “loaded” the operator breaks the infra-red beam to close the door.
The display shows shut.
7. When the door is fully closed 2 Green LED’s will flash in the infra-red sensor area for 8 seconds to advise the user to break the beam again to start a cycle.
The display shows rdy. If the 8 seconds has elapsed the flashing LED will stop and the unit will not start for a cycle.
The operator has to repeat the process from Step 5 (or press manual start).
Note: If this occurs the beam must be broken twice. Note: On 10A models if the steam generator temperature is not at 90°C and the beam
has been broken or the manual start button pressed. The display will show “CYCL”, the green led’s will stop flashing and stay on. When the steam generator has reached operating temperature the display will show Rins the wash cycle will start automatically.
8. Once a cycle has been initiated the elements are turned on in the steam tank to start heating the water.
The wash pump is turned on for 17 seconds for the initial wash.
The display shows rins.
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9. Once the wash cycle is complete the display will flash 90 (indicating 90°C). This is the critical temperature that must be reached before the sanitation cycle can commence. At this point the fill solenoid is disabled and will not operate unit Step 12.
10. The elements in the steam generator heat to produce steam, which is directed into the wash chamber raising the internal cabinet temperature above 90°C.
11. Once the internal cabinet temperature has reached 90°C the sanitization cycle will commence. This display shows the actual cabinet temperature.
12. All 3 elements on 20 amp models and on all 2 elements on 10 amp models will continue to heat during the sanitization cycle until the internal cabinet temperature reaches 91°C.
13. At 91°C one element will turn off and at 92°C a nother element will turn off on 20 amp models, on 10 amp models at 91°C one element will t urn off. One element will remain on until 15 seconds before the end of the cycle. If the internal cabinet temperature falls below 92°C the second element is turned back on the third respectively if the cabinet temperature falls below 91°C.
Note: Regardless of element combinations 15 seconds before the end of the cycle ALL
elements will turn off. This is to overcome the effects of overshoot in the steam generator producing steam at the end of the sanitization cycle.
14. The maximum time allowable for the sanitization cycle is 10 minutes. If this time is exceeded then the machine will go to fault and elements turn off.
ACTUAL
CABINET TEMP.
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15. After the sanitization cycle is complete the cooling solenoid will turn on for 15 seconds. This will cool down the surface temperature of the utensils and make them safe to handle.
The display shows cool. This water is direct from the mains.
16. At the end of the cool down rinse, the display shows end. This will be displayed until the door is re-opened.
17. If not used the unit steam generator temperature will be kept at the temperature of 85°C­90°C for a period of 15 minutes. If the unit is still not used it will enter into idle mode and the elements will only come on at 50°C and rise to the temperature of 90°C repeatedly until the cycle is started again.
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Display Board
Green LED Display
Door Open open Door Closed shut Steam Generator Fill fill Cycle Ready rdy Cycle Started rins Sanitization Cycle Started Flashing 90°C Sanitization Temperature Reached ‘actual’ temp °C Cool Down Final Rinse cool End Of Cycle end Yellow LED illuminates on Control Panel Overflow 2 flashing Green LED in Activation Area Cycle Can Be Started
(8 Seconds)
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Section B – Unit Maintenance
A qualified person should carry out all maintenance, preventative or breakdown. Failure to comply with this condition may result in unsafe conditions.
The Malmet ‘Energy Saver’ is self-cleaning, but proper care should be taken to ensure that the unit is cleaned and maintained in accordance with the maintenance instructions for Malmet Flusher / Sanitizers and in accordance with all other regulatory and commonsense practices.
Preventative Maintenance Schedule
Daily Maintenance (Operator or Maintenance Technician)
a) Wipe out the inside of the door and chamber with warm water and detergent. A wipe with
disinfectant is also desirable.
b) Wipe over outside stainless steel panels with a stainless steel cleaner. c) Wipe the front control panel with a soft cloth and mild detergent as necessary. Care should
be taken not to damage the digital display or to activate a cycle.
d) Check level in detergent bottle, replenish as necessary (Detergent Models Only)
Bi-Monthly (Maintenance Technician)
a) Check for steam or water leaks. Tighten union, hose clamps and glands where necessary. b) Remove and clean out sprays and bottle hooks (unscrew from inside chamber). Clean in
ultrasonic cleaner if available.
c) Remove level probe in steam generator tank and clean off any build up of residue. d) Remove temperature probes in steam tank and chamber and clean off any build up of
residue.
e) Visually inspect build up of residue in steam tank, especially in areas of poor water quality. f) Check filter in the water inlet solenoid valve and clean as necessary. g) Check and tighten, if necessary, all electrical connections
Stainless Steel Maintenance/Care
Under normal usage, stainless steel products require regular cleaning with a soft clean rag moistened with a mild detergent followed by a water moistened clean rag and then a dry rag.
The #4 satin finish steel should be protected against Muriatic acid and caustic or abrasive materials and harsh cleaning detergents. In the event such agents cause discoloration, polish with a stainless steel cleaner such as 3M Stainless Steel Cleaner & Polish and 3M Scotch Brite pad.
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Recommended Preventative Maintenance Schedule
(to be performed by a qualified maintenance person) To be performed THREE TIMES YEARLY for units in constant day and night use and HALF
YEARLY for units in lesser usage situations.
WARNING 240 VOLTS
ISOLATE UNIT FROM ELECTRIC SUPPLY BEFORE SERVICING
a) Remove top and side panels and front bottom panel.
Note: Panel removal
i) Remove 2 self-tapping screws on the top panel. ii) Push the side panel back then lift up to remove. iii) Remove 2 x 3/16” screws from bottom front panel.
b) Remove three sprays, two bottle hooks and rotary nozzle from inside the chamber – check
that the holes are clear and clean as necessary (hold under tap and pressurise or clean in ultrasonic cleaner). In areas with hard water or high minerals in water supply, chemical de­scaler may be the quickest and easiest means to remove built up deposits. Replace sprays and bottle hooks.
c) Start cycle and check that cold water pump is working, 17 seconds of the cycle. d) After ascertaining that the pump is working properly, check the solenoid operation in the
cold water tank. Check steam sensor (steam generator) maintenance.
e) Make sure the solenoids are completely shutting off and levels are not creeping up, if so,
clean and/or replace the solenoid.
f) Tighten the screws retaining the pan rack on the door.
ONLY IF NECESSARY AFTER VISUAL CHECK
a) Clean dust and grit off components.
Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions, or information which will assist the user’s appropriately qualified technical personnel to repair those parts of the product.
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Fault Finding Guide
The unit is controlled by a sophisticated micro-processor. The processor has fault detection capability and indicates faults by code on the digital display; Table B1 indicates these faults. For a more detailed description of these fault conditions see Appendix A – Faults.
Fault No. Description
01 Door Open Fault – Not Confirmed Door Closed 02 Wash / Sanitize Cycle Time Out 03 Fault Hot Water Probes 04 Door Motor Activation Time Out 06 Hot Water Tank Fill Time Exceeded 07 Hot Water Tank Low Water Level Sensed During Cycle 08 Door Closure Fault – Not Confirmed Door Open 09 Failed To Reach Sanitize Start Temperature Resulting In Time Out 10 Sanitizer Temperature Not Maintained Resulting In Cycle Time Out 12 Hot Tank Short Circuit Temperature Sensor 13 Hot Tank Open Circuit Temperature Sensor 14 Sanitize Chamber Short Circuit Temperature Sensor 15 Sanitize Chamber Open Circuit Temperature Sensor
Table B1
Note: If a fault is displayed on the LED display, turn unit off and turn it back on, press START to
try to complete a cycle. If a fault persists contact a service person. Record the fault code that has appeared for the Service Technician
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Appendix A – Faults
Diagram B1 (below) shows an example of fault mode display (Fault 01 indicated).
Diagram B1
Following is a more detailed list of fault conditions and most likely cause.
Fault 01 Door Open Fault – Not Confirmed Door Closed
(i.e. Door switch still indicates open) Cause Door limit switch stuck out/broken
Fault 02 Wash / Sanitize Cycle Time Out
(taking too long to complete cycle) Cause Steam leak
Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Faulty temperature sensor – chamber
Fault 03 Faulty Hot Water Probes
(high indicates water, but low does not indicate water) Cause Faulty water level probe
Fault 04 Door Motor Activation Time Out
(taking too long to close or open door) Cause Faulty door actuator
Door axle bar sticking
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Fault 06 Hot Water Tank Fill Time Exceeded
(high level not reached during pre-fill, resulting in time out) Cause Faulty fill solenoid
Faulty water level probe Cold water tank empty or not filling quick enough Low water pressure
Fault 07 Hot Water Tank Low Water Level Sensed During Cycle
Cause Faulty water level probe Cold water tank empty or not filling quick enough Leaking tank or hose Element stuck on Condensing coil blocked
Fault 08 Door Closure Fault – Not Confirmed Door Open
(door switch still indicates closed) Cause Door limit switch stuck on
Fault 09 Failed To Reach Sanitize Start Temperature Resulting In Time Out
Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Faulty temperature sensor chamber Door not reaching interlocking micro switch. Door not fully closed. Over Temperature Board (Power to element open circuit)
Element overtemp protection manual reset thermal cut-out switch open circuit.
Fault 10 Sanitize Temperature Not Maintained Resulting In Cycle Time Out
Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Fault temperature sensor – chamber
Fault 12 Hot Tank Short Temperature Sensor Fault 13 Hot Tank Open Circuit Temperature Sensor
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Fault 14 Sanitize Chamber Short Circuit Temperature Sensor
Fault 15 Sanitize Chamber Open Circuit Temperature Sensor
Cold Water Overflow Indication
The Yellow LED used to indicate Cold Tank Overflow. Overflow is indicated by a STEADY ON LED, whenever the overflow level is detected.
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Appendix B – Additional Faults not detected by controller
Section 1 – Faults
These are other faults that may occur which the controller cannot detect (the controller may however indicate a fault with the following conditions).
Not Washing Pans
1. Check that the cold water pump is working.
2. Check that there is cold water in the tank.
3. Check sprays.
4. Check bedpan position in door cradle. (Diagram B2)
No Power to Control Box
1. Check main power.
2. Check power to control boards
Leaking Water onto the Floor
1. Check all hose fittings.
2. Check water levels and water probes.
3. Check pump seals.
4. Check door seal.
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Loading Bed Pans
Diagram B2
Side View Top View
Diagram B3 Diagram B4
200mm
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Electrical Diagram – Energy Saver 20 Amp Models – ES910
DRG:91-2091_P11
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Electrical Diagram – Energy Saver 10 Amp Models – ES930
DRG:91-2119_P2
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Section C – Unit Installation
To avoid problems with this unit, these Installation Guidelines should be followed. Installations must be carried out by a qualified and licensed tradesperson. All units must be earthed.
Service Connections
Service Connections for Energy Saver Model:
NOTE: Plumbing connection must comply to AS3500
MODEL
COLD WATER
SOIL LINE ELECTRICAL
ES910 G¾ Male 100mm ‘S’ or ‘P’ Trap
240V 1 phase @ 20 amps
50 hertz
ES930 G¾ Male 100mm ‘S’ or ‘P’ Trap
240V 1 phase @ 10 amps
50 hertz
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Dimensions and Service Entry Points
Front View Rear View
Left View Right View
Diagram C1
660
Control Panel
365
‘S’ Trap
595
1305
100
Cold Water
Tank
Chamber
1245
Cold Water
Mains Inlet ¾”
Power Supply
Lead 20 Amp
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Electrical
The Energy Saver machine requires only single phase 240 volts and 50 hertz. 10Amp Unit – To be hard wired to a lockout isolation switch.
Switch must be wired to 10A max Circuit breaker at main SW Board
20Amp Unit – To be hard wired to a lockout isolation switch.
Switch must be wired to 20A max Circuit breaker at main SW Board
Hard wired iso switch should be placed on the wall approximately 1500mm above floor level adjacent to the machine. The power electrical lead exits the machine approximately 1200mm above floor level on the right hand side of the machine.
10 and 20 Amp machines are supplied with an electrical power lead for hard wiring to an isolation switch.
“If the supply cord is damaged, it shall be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid hazard.”
ALL MACHINES MUST BE EARTHED.
If a three-phase isolation switch is already in position you can use one phase and the neutral for connection.
Mains power ISO switch must be in an accessible position so devise can be isolated from
mains power during service.
Note The maximum permissible system impedance Zsys : Z = 0.220 Ohm + j 0.137 Ohm (0.220 Ohm + 437 µH)
Post Installation Precautions
a) Before switching the unit on make sure the water tap is on. b) Turn on the power at the isolation switch and press the standby button on the front display.
The digital display will illuminate.
c) The water in the steam tank is heated to the required temperature. In the first instance
there will be a delay as cold water is heated to 90°C.
This delay will not re-occur while the power remains switched on.
d) Flush approximately ½ a litre of water down the cold-water tank overflow pipe. This will fill
the ‘S’ Trap at the hose junction and prevent steam coming back up into the cold water tank.
e) The machine will display ‘rdy’ (ready) when the water levels are reached.
Note: DO NOT USE THE UNIT WITHOUT THE WATER SUPPLY TURNED ON.
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Positioning of Flusher / Sanitizer
Freestanding Model
Model Placement
Access
Required
Unit Dimensions
Height Width Depth (mm)
ES910 ES930
Freestanding Both Sides 1305 595 660
For Freestanding model, please allow sufficient room for servicing purposes. Recommended space requirements 200mm on either side and 150mm at the rear of the unit.
New Buildings
Service connections are normally pre-placed after planning and consultation with all interested parties. Installation is by connection to the services provided.
As the soil line (sewerage outlet) is the least flexible of all the connections, this usually influences the decision as to where to place the Flusher / Sanitizer. If an existing soil line can be utilised this will represent a cost saving.
The Flusher / Sanitizer is supplied with either a ‘S’ or ‘P’ Trap as nominated by the Purchaser. The ‘S’ Trap connects through the floor and the ‘P’ Trap connects through the back wall. The trap section is easily removed if the wrong trap has been ordered. Refer to Diagram C2 for trap connections.
Potential electromagnetic or other interference between other EQUIPMENT and other
devises can possibly affect the Infra red hands free operation sensor. It is advisable to check all the equipment and devices in the intended installation area that have infra red operation. Electromagnetic interference can be prevented by installing the device in
non patient areas of hospital (or similar).
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Note: Bell Ends can be cut off to suit
Diagram C2
FOR REASONABLE CONNECTION WORKING SPACE ALLOW 150-200mm FROM REAR OF
MACHINE TO WALL
FREE STANDING
‘S’ TRAP PIPE POSITIONING
FREE STANDING
‘P’ TRAP PIPE POSITIONING
The centre of the soil line to receive the ‘S’ Trap should be approximately 272mm from the back wall. To allow for normal recommended minimum service access, space soil line 600/700mm from side wall.
If space restrictions do not allow for recommended side service access, we suggest preference be given to providing the most space available on the right hand
side as you look at the front of the machine.
This will ease any difficulty in servicing the steam tank element and probe.
The centre of the soil line to receive the ‘P’
Trap should be approximately 410mm from the floor when the unit is positioned 150mm from the wall. Because this pipe is graded to 5° this measurement will vary as the unit is installed closer or further away from the back wall.
The Machine is 600mm wide and the centre of the trap is 300mm from each side.
Steam Venting
No external vent pipework is required as the machine is designed to condensate all visible steam within the machine.
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INSTALLATION AND SERVICE CONNECTION LAYOUT DETAILS
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Plumbing
Soil Line
There is no high temperature water discharged from this machine so no special high temperature pipework is necessary.
Soil line connection is by a pan collar or other preferred method. If the belled end on the polyethylene moulded trap is not required it can easily be cut off to provide a straight pipe connection.
Level the unit by using the flanged screw in legs and if possible maintain approximately 100mm floor clearance for ease of floor cleaning. We recommend some of the leg flanges are fixed to the floor via stainless self tapping screws, dyna bolts or similar to prevent sideways movements and damage to services and soil line connections.
Soil line to protrude from the floor or wall at a minimum of 100mm.
Water
ONLY COLD WATER CONNECTIONS IS REQUIRED. The machine can be connected to any normal mains pressure cold water supply as an AIRBREAK is incorporated in the design of the cold water tank.
The water supply should be connected to an isolating valve or cistern stopcock placed approximately 1200mm from the floor to the left-hand side of the machine. (Preferably not behind the machine).
Minimum water pressure 95 Kpa.
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TECHNICAL SPECIFICATIONS
POWER AND WATER CONSUMPTION DATA
MODEL
Avg Cycles per/Hr
Avg Cycle min/sec Avg kWh per cycle CW Avg Lt per cycle
ES 910 20A 13.7 4.20 0.226 25
ES930 10A 8.7 7.00 0.204 24.5
NOTE: Values may change due to operating and supply service conditions.
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Unit Specifications
Electrical Rating Model ES910
Volts 240V APPROVALS Phase / Hz 1 ph / 50 Hz Amps 20 Amps
Environment operating conditions
Temperature +10°C to +25°C
Relative Humidity +30% to 70%
Element
Rated 4.5kW
Overtemp protection
Thermal cut-out switch
3 pole set point 115°C
Manual reset
Electrical Rating Model ES930
Volts 240V Phase / Hz 1 ph / 50 Hz Amps 10 Amps
Element
Rated 2.2kW
Overtemp protection
Thermal cut-out switch
3 pole set point 115°C
Manual reset
Fuse: Transformer
Cylinder type F3.15AL 250V
Fuse F1 : Power supply PCB
Cylinder type T315mA 250V
PCB (Printed Circuit Board)

Spray System
Main Wash
1 x Rotating 180° Nozzle 2 x Fixed 60° Nozzles 2 x Fixed 0° Nozzle
Cool Down 1 x Fixed 60° Nozzle
Wash Chamber
Material 1.2mm stainless steel
Capacity
2 x Urinal Bottles and one of the following: 1 x Bed Pan & Lid 1 x Commode & Lid 1 x Small Commode & Lid 1 x Small Slipper Pan & Lid
Soil line Connection
Type ‘S’ or ‘P’ Trap (6mm)
Complies to AS 2887 &
AS/NZS 3500.2:2003
Size 100mm ID
Backflow Prevention
Air Gap (RAG) AS 2845.2 - 1996
Water Supply Cold
Temp – Pressure (Static) 5 – 25°C @ 100 – 400kpa
Water Inlet Valve connection
Solenoid 240V G¾ male WRAS Certified
Hose – valve to Cold Water Tank
s/steel Braided 10mm WRAS Certified
Frame
Material Stainless Steel
Transport and Storage
Fragile
Keep away from
rain
Do not stack
Environment transport conditions
Temperature +10°C to +40°C
Environment transport conditions
Relative Humidity +30% to 75%
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Warranty Statement – Australia Only
Subject to the following conditions we provide, from the date of purchase, the following warranty:
•
Functional components found within the unit to be defective in workmanship or material will be repaired or replaced free of charge subject to the periods of warranty specified.
•
A decision regarding whether the defective components will be repaired or replaced will be determined at the sole discretion of Malmet (Australia) Pty Ltd (“Malmet”) or its authorized agents or representatives.
•
The structural warranty covers any structural components within the unit, which fail to perform their
intended function due to faulty manufacture or deterioration within the warranty period. This warranty only covers products manufactured by Malmet. This warranty is provided, and operates in addition to, the statutory warranties Malmet provides you as a
consumer under the Australian Consumer Law or by virtue of any other applicable legislation.
CONDITIONS AND EXCLUSIONS
•
Equipment must be installed according to our instructions (outlined in our Operation, Maintenance
and Installation Manual) and operated to the purpose it was designed.
•
To the extent permitted by law, this warranty shall not cover damage, malfunction or failure resulting from
accident, misuse or misapplication, improper or unauthorised repair, neglect or modification or use of
unauthorised replacement parts or accessories, inclusive of detergent, or improper voltage. The
warranty shall be void if the serial number is removed or altered.
•
Parts damaged in transit back to Malmet Leeton, due to poor packaging, could result in the warranty
claim being rejected.
•
Any part tampered with or which has been altered by unauthorised repairs and or modifications, will be
rejected under a warranty claim.
•
Reasonable access must be allowed for maintenance. If any additional equipment is needed to provide
access to the unit, this must be provided (and paid for) by the owner.
•
It is the owner’s responsibility to provide safe access to the unit. Malmet, or any of its authorised service
outlets, may refuse to perform maintenance or warranty work if access is unsafe, as determined by
Malmet or any of its authorized service outlets at their sole discretion (acting reasonably).
•
Should a warranty claim be rejected you will be advised in writing with a full explanation of our reasons.
•
It is our policy to have a Warranty Claim Procedure that is fair to our customers and provides an efficient
system of replacement and/or repair of faulty parts. If at any time you believe we are not meeting our
commitment to you please contact Malmet Head Office – Leeton by telephone on (02) 6953 7677 or in
writing to PO Box 373, Leeton NSW 2705.
•
To the extent permitted by law, no responsibility will be accepted for outside elements including, but not
limited to storms, pest and vermin that may cause damage to the unit.
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Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation
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•
To the extent permitted by law, no responsibility will be accepted for damage incurred as a result of, or
incidental to, electrical surges or brown outs or for any other consequential damages.
•
If there is no certificate of compliance for plumbing or electrical, Malmet reserves the right to refuse
service on non-compliant installations.
•
To the extent permitted by law, claims for damage to contents, carpet, ceilings, foundations or any
other consequential loss either direct or indirect resulting from, power spikes, incorrect operation, incorrect
installation, faulty product or any other cause, are excluded.
•
This warranty, and to the extent permitted by law, any warranties owed by Malmet under the Australian
Consumer Law or other applicable legislation, are not transferrable and cannot be sold, assigned or
transferred in any other way from the purchaser to any other person.
•
To the extent permitted by law, unauthorised use of any parts that were not supplied or approved for use in
the applicable unit by Malmet will result in this warranty and any warranty claims applicable to that unit
being void.
•
Warranty labour (service work) shall not include units located outside of city metropolitan areas. Costs
outside these areas shall be borne by the Customer. The Customer shall be notified of this prior to the
warranty call out. To the extent permitted by law, a charge will be made for work done or a service call made where:
•
There is no default apparent with the unit, as determined by Malmet or its authorized representative or
agent at their sole discretion (acting reasonably).
•
The defective operation of the unit is due to failure of electricity or water supply.
•
Defects are caused by neglect, incorrect application, abuse or by accidental damage of the unit.
•
An unauthorised person has attempted to repair the unit.
•
Harsh environmental situations including, but not limited to, water quality that may cause the water tank
damage can not be considered warranty.
How to make a claim under this warranty:
If you believe there is a defect in a unit you have purchased from Malmet, you must notify Malmet in writing of such defect, by sending a letter (“Notice of Defect”) to Malmet at PO Box 373, Leeton NSW 2705 prior to the expiration of the applicable warranty period set out in this warranty.
For the avoidance of doubt, Malmet must receive your Notice of Defect prior to the expiration of the warranty period, and will be deemed to receive such Notice of Defect one business day (in the state of New South Wales) after you post the Notice of Defect. To the extent permitted by law, Malmet will not reimburse you for any expense you incur in claiming or attempting to make a claim for repair or replacement of a component under this warranty.
Australian Consumer Law Disclaimer:
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
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Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation
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Issue 24 Page 36 23rd August 2013
Warranty on Replacement Parts
Parts replaced under warranty are warranted for the balance of the original warranty period for that product.
Unit Components Parts & Labour
Structural Guarantee 1 Year
All other components 1 Year
Date Sold: ............................................ Warranty Expiry Date:
Sold To: For Service Contact:
Proof of Purchase
It is important that the name of the distributor from whom you purchased your product and the name of the installer are recorded at the front page of this manual. The installer is responsible for the correct installation, start up and demonstrating the operation of this product. They are also responsible for issuing the relevant certificates of compliance (these may differ from state to state).
Please attach your proof of purchase. Your receipt/invoice is your warranty and will be required to validate any warranty.
E.&O.E. In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter
specifications without notice.
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Bed Pan Flusher / Sanitizer - Energy Saver With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 37 23rd August 2013
MALMET ES BEDPAN FLUSHER SANITIZER
Quick Reference Guide
For Complete Instructions please refer to the
Operations, Maintenance and Installation Manual on this unit.
E & O E In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice
August 2010
STANDARD SLIPPER PAN INSERTION
Refer Page 7 in the Operation, Maintenance and Installation Manual.
BEDPAN INSERTION
Refer Page 7 in the Operation, Maintenance and Installation Manual.
INSERT THIS END
OF BEDPAN FIRST
INSERT THIS END
OF SLIPPER PAN
FIRST
Front Display
Panel
Infra Red Beam
LED’s
OPERATING MACHINE
1. OPEN DOOR – BREAK BEAM WITH CLOSED FIST or PAN/BOTTLE
2. LOAD PAN & BOTTLES AS PER INSTRUCTIONS (Page 6)
3. CLOSE DOOR & START CYCLE - BREAK BEAM WITH CLOSED FIST a. DOOR WILL CLOSE Machine displays rdY b. BREAK BEAM within 8 seconds with CLOSED FIST and cycle will start.
If not broken in 8 seconds beam must be broken TWICE to reopen.
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