Mallory Ignition SLMхх User Manual

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ACCEL www.accel-motorcycle.com
SELF LEARNING MODULE INSTALLATION INSTRUCTIONS
For Harley-Davidson®Throttle by Wire Touring Models – Part No. SLM06
FORM SLMINST06 10/10
STEP 1 - BATTERY CONNECTION
STEP 2 - THROTTLE POSITION SENSOR (TPS):
Remove the air cleaner assembly and unplug the TPS sensor connector at the TPS sensor. The harness includes (2) TPS connectors which should be routed under the gas tank into the factory wire loom to the TPS sensor. The TPS sensor is located on the left side of the throttle body. Plug the (2) TPS connectors from the module in between the TPS sensor and to the factory TPS connector.
STEP 3 - O2 SENSOR:
Remove the right side cover to access the 02 sensor connectors. There is a black plug for the front 02 sensor and a grey plug for the rear 02 sensor. Route the SLM 02 sensor connectors into the space behind the right side cover. Unplug the black 02 sensor connector from the factory harness and plug the (2) SLM black 02 sensor connectors in between. Repeat the process for the grey 02 connector.
STEP 4 - CRANK POSITION SENSOR
The crank position sensor is located at the lower front crank case area behind the front motor mount. Route the SLM module’s (2) crank position sensor connectors along the motorcycle’s lower right side frame along with the main harness loom. Unplug the crank position sensor from the factory harness and plug the (2) SLM crank position sensor connectors
in between.
STEP 5 - POWER SOURCE:
The SLM module requires two power sources on the Throttle By Wire applications. Connect the red/white wire with eyelet from the SLM to the positive side of the battery. Connect the red wire from the SLM to the keyed on 12 volt power source located at the Data-Link connector pin #4 (grey wire). The Data-Link connector is located under the left side cover. Connections can be made with the supplied t-tap and blade terminal but we recommend soldering and heat shrinking this connection.
STEP 6 - GROUND SOURCE:
All models with factory 02 sensors do not require a ground. Reconnect the negative battery cable to complete the installation.
FUNCTIONS AND OPERATION OF THE SLM MODULE
The LED is located at the upper right corner on the front of the module. The Led will blink red with the key on. The LED will turn Green after the motorcycle has been running for approximately 90 seconds.
Limited Camshaft Modifications
The SLM module will facilitate for the installation of, exhaust systems, air cleaners/intake systems, including limited camshaft modifications. The camshafts are limited to "most bolt in camshafts", where the installation does not exceed the maximum lift listed below:
• 0.520” lift for a 88ci to103ci motors
• 0.580” lift for 96ci to 110ci motors, w/no changes to the factory valve or rocker arm configurations
The SLM module may support limited camshaft installations, when no other changes are made to the motor, this would apply to an 88ci to a 110ci camshaft upgrade only. When installing camshafts over
0.600” of lift which also includes additional engine modifications, there
would be a need to have the engine tune with an after market tuner. After the motor has been tuned in to accept the new camshafts and additional engine modifications, the SLM module may be installed to fine/tune the closed/loop system.
READ ALL THE DIRECTIONS CAREFULLY BEFORE STARTING THIS INSTALLATION. DO NOT APPLY FORCE WHEN INSTALLING THE SENSOR CONNECTORS TO THE SENSORS. THIS WILL RESULT IN BENDING THE ALIGNMENT OF THE TERMINAL PINS, LOCATED IN THE CONNECTORS AND SENSORS. USE THE MODEL SPECIFIC DIAGRAMS TO DETERMINE WIRE FUNCTION. IT MAY BE NECESSARY TO REFER TO A FACTORY SERVICE MANUAL TO PROPERLY LOCATE THE APPROPRIATE SENSORS TO COMPLETE THIS INSTALLATION.
Blade Terminal
T-Tap
Power Wire
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www.accel-motorcycle.com ACCEL
#SLM06
ACCEL MOTORCYCLE IS A DIVISION OF PRESTOLITE PERFORMANCE 10601 MEMPHIS AVE #12, CLEVELAND, OH 44144
216.688.8300 FAX 216.688.8306
FORM SLMINST06
10/10
Made in U.S.A.
Printed in U.S.A.
SLM06
2010 - 2011 Touring with Delphi EFI with Throttle by Wire System
NOTE: This kit uses factory installed 4-pin O2 sensors. Oval 6-pin “Throttle Position Sensor” plug
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ELF LEARNING MODULE
MALE 4 PIN CONNECTOR BLACK
FRONT O2 SENSOR
FEMALE 4 PIN CONNECTOR BLACK
MALE 4 PIN CONNECTOR GREY
REAR O2 SENSOR
CRANK POSITION SENSOR
(CPS)
MALE 2 PIN CONNECTOR GREY
12 PIN DEUTSCH CONNECTOR
+12v KEY ON (FUSED) SOURCE (RED)
SECONDARY POWER (RED/WHITE)
FEMALE 6 PIN CONNECTOR
BLACK
FEMALE 4 PIN CONNECTOR GREY
THROTTLE POSITION SENSOR
(TPS)
FEMALE 2 PIN CONNECTOR GREY
MALE 6 PIN CONNECTOR BLACK
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