Mallory Ignition ACCEL 77100 User Manual

FORM 1540

INSTALLATION INSTRUCTIONS

ACCEL/DFI Dual Sync Distributor

(with distributor out of engine)

Go to section 2 if you are doing the installation with the Dual Sync installed in the engine.

NOTE: Make sure that the injector harness, BLUE Trigger wire (EST) going to your 6A ignition box and your ignition coil are
disconnected until you reach step 27.

1. Remove the cap from your distributor. Verify which direction the rotor / distributor shaft turns when the engine is cranking

(either clockwise, or counter-clockwise).

2. Rotate the engine to Top Dead Center of cylinder #1. If replacing another distributor, verify that the rotor is now pointing
at the spark plug wire for cylinder #1.

3. If replacing another distributor, disconnect all wires and remove the distributor from the engine.

4. Attach the Dual Sync Distributor adapter wire harness (part # 77101) to the DFI Gen 7 main wire harness, ensuring that the

ground leads are connected to an appropriate grounding point on the engine. Then plug both the CAM & CRANK connec
to the Dual Sync Distributor.

5. Turn the ignition to the Key-On, Engine-Off position, and launch the DFI CalMap Engine Management Software program.

6. Select the “Online to ECM” data source, and go to the Engine Configuration screen by pressing the CTRL-S key combina
or selecting the System menu item from the Configuration menu.

7. From the Injection Type drop-down list, select Sequential then press the F10 key on your keyboard.

8. If you are running CalMap version 3.0 or higher, from the Ignition Type drop-down list, select Dual Sync Distributor or Hall
Effect equivalent, then press F10 and skip to step 15. If you are running CalMap version 2.0 or lower, complete steps 9-14.

9. Change the Crank Trigger Edge switch to the Falling position and press F10.

10. Change the Crank Trigger Edge switch to Falling and press F10.

11. Change the Output Trigger Edge switch to Rising, and press F10.

12. Change the Crank Signal Input Type to Hall Effect and press F10.

13. Change the Cam Signal Input Type to Hall Effect and press F10.

14. Change the Output Signal Type to Sync Points, and press F10.

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tion,

15. Verify that the Fuel Injector Firing Order is set to the desired firing order, and press F10.

16. If no error messages were observed, exit the CalMap program using the File>Exit menu command, by pressing the

CTRL-X key combination, or by clicking on the Gen 7 DFI icon on the lower right portion of the screen. If any error mes

were present, repeat steps 6-15.

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DISTRIBUTOR PHASING

17. Position the Dual Sync Distributor so that you can see both the Red (Crank) and Blue (Cam) LEDs. Verify that the ignition
is still in the Key-On, Engine-Off position.

18. Rotate the distributor shaft / rotor in the same direction as when the engine is running (either clockwise or counterclock
Continue rotating until the blue LED shuts off completely. This indicates the falling edge of the cam trigger position.

19A. If red light is still on, continue to slowly rotate the distributor shaft / rotor until the red LED shuts off, comes on again

then shuts off (Stop). This indicates the falling edge of the crank trigger position #1. Stop at this point.

19B. If red light was off after blue light shut off, slowly rotate the distributor shaft / rotor until the red LED shuts off (Stop).

This indicates the falling edge of the crank trigger position. Stop at this point. Taking care not to rotate the distributor
housing or shaft, make a mark inside the distributor housing where the rotor tip is pointing. Your distributor is now set to
Top Dead Center of cylinder #1.

20. Install the distributor and position the distributor housing so the mark inside the distributor housing, made in step 19, lines
up with the rotor tip. It may be necessary to use a screwdriver or socket wrench to rotate the oil pump drive shaft slight
to properly seat the distributor. Do not rotate the engine.

21. Verify that the crank LED is not lit and tighten the distributor. If the red LED is lit, repeat steps 17-20.

22. Turn the ignition key to the Off position. The key must remain in the Off position for at least 30 seconds for the program

changes to be implemented by the ECM.

ROTOR PHASING

23. Rotate the engine backward to 22-25 degrees BTDC. Make a small mark on the outside of the distributor housing where

the rotor tip is pointing.

24. Install the distributor cap, and locate the spark plug terminal that is closest to the mark on the outside of the distributor
housing made in step 23. This is the terminal for cylinder #1. Mark the distributor cap to indicate the location of the #1
spark plug wire.

25. Remove the distributor cap, loosen the two 5/64” Allen-head screws slightly, and adjust the rotor so it is pointed at the
center of the terminal for cylinder #1. Tighten the two Allen-head screws to re-secure the rotor.

26. Install the distributor cap and spark plug wires. Double check that the spark plug wires match the firing order previously
set in the ECM. Connect the injector harness.

27. Connect the dark blue wire from Pin “H” of the 77101 harness to the points/trigger lead of the ignition enhancer module
(Example: DFI 6A DK Blue - ACCEL 300+ White Wire – Mallory 6852M White Wire – MSD 6A White Wire)

DO NOT ATTACH THE DK BLUE WIRE MARKED EST TO THE COIL!!!!!!

IF YOU ATTEMPT TO DO THAT, YOU WILL CAUSE DAMAGE TO THE ECU.

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Next, connect the pink wire from Pin “A” of the 77101 harness to the switched 12 volt lead of the ignition enhancer module

(Example: DFI 6A Red/White Wire

28. Start the engine. Using a timing light, verify that the timing reading on the harmonic balancer is the same as the timing

reading in CalMap. We recommend forcing the timing in CalMap to 10-20 degrees while verifying readings. If the read
are different, loosen the distributor and rotate the distributor housing until the timing readings on the harmonic balancer
are the same as the timing reading in CalMap. Tighten the distributor.

Your Dual Sync Distributor is now correctly mounted, phased, and ready to run Sequential Fuel Injection.

–

ACCEL 300 + Small Red Wire

DO NOT ATTACH ANOTHER SWITCHED 12 VOLT SUPPLY TO THE BOX.

–

Mallory 6852M Small Red Wire

–

MSD 6A Small Red Wire).

ings

Section 2

(with distributor installed in the engine)

NOTE: Make sure that the injector harness, BLUE trigger wire going to your 6A igniton box and your ignition coil are
disconnected until you reach step 27.

1.

Verify which direction the rotor / distributor shaft turns when the engine is cranking (either clockwise, or counterclockwise).

2. Rotate the engine to Top Dead Center of cylinder #1. If replacing another distributor, verify that the rotor is now pointing at

the spark plug wire for cylinder #1.

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