Mallory Ignition 21720 User Manual

WORK SAFELY!
Installation of these traction bars requires working underneath vehicle and should be performed one side at a time. USE EXTREME CARE AND CAUTION WHEN WORKING UNDERNEATH VEHICLE. Never get near or under vehicle until you are confident that it is safely supported and will not move or fall from its raised position.
PREPARATION FOR INSTALLATION
1. Place vehicle on a solid level surface to ensure safe
installation
2. Place wheel blocks in front of and behind both front
wheels to prevent movement in either direction.
3. Raise rear of vehicle and support axle housing
using approved automotive support stands having adequate load capacity. Place support stands under axle tubes in an area to allow adequate clearance for installation of traction bars. DO NOT place support stand directly under spring. DO NOT allow axle housing to hang freely. Note: Depending on ground clearance under vehicle, it may be possible that installation can be done without raising vehicle.
CAUTION:
DO NOT BEGIN THIS INSTALLATION UNTIL YOU ARE CONFIDENT THAT VEHICLE IS SECURE AND SAFELY SUPPORTED.
TRACTION BAR INSTALLATION
1. Attach snubber to front hole of each traction bar
using Ny-lok nut supplied and tighten securely.
2. Place traction bar under spring and position bar so
that rear mount bracket is in back of axle housing and front mount bracket is in front of axle housing with snubber located under front spring eye.
3. Attach the traction bar to the spring with the
mounting clamp plates and hardware provided (mounting clamp plates go on top of spring). Do not tighten completely.
4. Adjust front to rear location of bar as necessary to allow adequate clearance and no interference around the traction bar (U-bolts, parking brake cable, shock mounts, brake lines etc.).
5. Tighten mounting clamp bolts just enough to eliminate any clearance between traction bar brackets and leaf spring. Do not tighten completely.
6. Measure distance between top of snubber and front spring eye. We recommend an 1/8" clearance gap as a good starting point. The gap can be adjusted to suit your driving requirements with the various shims that are included in the hardware kit. Add shims under the spring at the rear mount­ing bracket to decrease the gap, or add shims under the spring at the front mounting bracket to increase the gap (see recommended adjustments).
7. Tighten front and rear clamps to 45-50 lbs. ft. torque.
8. Repeat the above procedure (steps 1 - 7) on other side of vehicle.
9. Lower vehicle onto a solid level surface. Measure distance (clearance gap) between top of snubber and spring. On competition vehicles it is recom­mended to eliminate the gap. On street/strip vehi­cles, a 1/2" gap on the right side bar and a 3/8" gap on the left side bar will allow for a much better ride.
NOTE:
When properly installed and vehicle on level surface, snubber end of traction bar must angle up or be parallel with chassis. Under no circumstances should vehicle be operated with snubber end angled down.
Important:
Do not attempt to level the vehicle with the snubbers as this will cause radical preloading and torque steer problems.
LAKEWOOD TRACTION BARS #21720
INSTALLATION INSTRUCTIONS
Fits 1999-2006 Dodge Full Size Pick-up Trucks
Lakewood Industries is a division of the Mr. Gasket Performance Group
©2006
RECOMMENDED ADJUSTMENTS
Your rear suspension can be fine tuned for street or strip by adjusting the traction bars. For a better ride, the snubber clearance gap should be increased. For a firm competition ride, the snubber clearance gap can be decreased. If vehicle torque steers (pulls to right or left) under acceleration due to traction bars, the snubber clearance gap can be adjusted to eliminate this problem.
To correct unequal traction, try the following:
a) Be sure that both tire pressures are equal. b) If vehicle torque steers to the right under
acceleration, decrease the gap on the right side bar.
c) If vehicle torque steers to the left under
acceleration, decrease the gap on the left side bar.
REPLACEMENT PARTS
Urethane Snubbers(2/set) . . . . . . .#20700
Rubber Snubbers (2/set) . . . . . . .#20530
TECHNICAL SERVICE
A highly trained technical service department is maintained by Lakewood Industries to answer your technical questions, provide additional product information and offer various recommendations. See your local retailer of Lakewood products for specific prices. Technical service calls, correspondence and warranty questions should be directed to the following address:
Lakewood Industries
10601 Memphis Ave. #12
Cleveland, Ohio 44144
Phone 216-688-8300 ext. 500
8:30 A.M.-12:00 P.M., 1:00 P.M.-5:00 P.M. EST
www.mrgasket.com
RETAIN THIS INSTRUCTION SHEET
FOR FUTURE REFERENCE.
P/N 97144065
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