Mallory Ignition 20105 User Manual

Features:
• Heavy gauge steel eliminates flex increasing traction
• Completely bolt-on, no welding required
• Polyurethane bushings for positive suspension control and stability
• Completely adjustable to set up your suspension
IMPORTANT!
Read this instruction sheet completely so that you thoroughly understand it and are familiar
with the procedure before attempting installation.
WORK SAFELY!
Installation of these control arms requires
working underneath vehicle.
USE EXTREME CARE AND CAUTION WHEN
WORKING UNDERNEATH VEHICLE.
Never get near or under vehicle until you are
confident that it is safely supported and will not
move or fall from its raised position.
DO NOT USE A BUMPER JACK.
PREPARATION FOR INSTALLATION
1. Place vehicle on a solid level surface to ensure
safe installation
2. Place wheel blocks in front of and behind both front
wheels to prevent movement in either direction.
3. Raise rear of vehicle and support flat area of chassis
in front of lower control arm attaching point using approved automotive support stands having adequate load capacity. DO NOT put support stands under the axle housing. Note: Raise vehicle high enough to allow adequate clearance for coil spring removal.
CAUTION
DO NOT BEGIN THIS INSTALLATION UNTIL YOU ARE
CONFIDENT THAT VEHICLE IS SECURE AND SAFELY
SUPPORTED!
CONTROL ARM ASSEMBLY
1. Install grease fittings (supplied) into each end of
control arm by threading fittings into drilled hole of bushing eyelet. Use care not to damage fittings
(see illustration)
.
2. Apply lubricant to polyurethane bushings and steel sleeves, then install into eyelet ends as shown.
CONTROL ARM INSTALLATION
NOTE
We recommend working on
only one side at a time.
1. Remove both rear wheels.
2. Apply penetrating oil or rust release lubricant to front and rear mounting bolts of upper control arms.
3. Raise axle housing up approximately 2" (a hydraulic floor jack is recommended for this procedure).
4. Using a wrench, remove one lower control arm. DO NOT discard the bolts and nuts, they may be reused.
5. Lightly lubricate threads of short adjustable end. Install hex jam nut, and assemble. Adjust Lak
ewood control arms to same length as factory arm using center to center location of mounting bushing holes as your measurement point.
6. Install the new control arm to chassis and axle housing brackets using the stock factory mounting bolts and nuts previously removed.
ADJUSTABLE REAR LOWER CONTROL ARMS
INSTALLATION INSTRUCTIONS
Part #20105
Ford Mustang 2005 and up
LAKEWOOD INDUSTRIES IS A DIVISION OF MR. GASKET INC. • CLEVELAND • OHIO • WWW.LAKEWOOD-INDUSTRIES.COM ©2006
Note: Clean and lubricate axle and chassis control arm mounting brackets with a good quality chassis grease to ease installation.
7. Tighten front and rear control arm mounting bolts to 80 ft./lb. torque.
Note: The adjustable feature of this arm enables you to correctly locate the rear end in relation to the chassis and to compensate for altered ride heights.
8. Follow the same above procedure for installation
of Adjustable Control Arm on other side of vehicle.
9. Lubricate control arm bushings with a good quality
chassis grease.
10. Once arms are installed you can begin to adjust.
11. The pinion angle must now be checked and adjusted if
necessary. The angle between the drive shaft and the rear end yoke must be between 4 and 6 degrees down.
12. With pinion angle set, tighten all fasteners securely.
13. Install wheels and properly tighten lug nuts to
wheel manufacturers specifications.
14. Carefully remove support stands and lower vehicle
to ground.
THIS COMPLETES THE INSTALLATION.
YOU CAN NOW ROCK-N-ROLL!
IMPORTANT!
Periodically check to make sure that all mounting
hardware is securely tightened. Use a good
quality chassis grease to keep bushings and
sleeves properly lubricated.
TECHNICAL SERVICE
A highly trained technical service department is
maintained by Lakewood Industries to answer your
technical questions, provide additional product
information and offer various recommendations. See
your local retailer of Lakewood products for specific
prices. For best results, technical service calls,
correspondence and warranty questions should be
directed to the following address:
Lakewood Industries
10601 Memphis Ave. #12
Cleveland, Ohio 44144
Phone 216-688-8300
8:30 A.M.-5:00 P.M. EST
www.lakewood-industries.com
RETAIN THIS INSTRUCTION SHEET FOR FUTURE REFERENCE.
LAKEWOOD INDUSTRIES IS A DIVISION OF MR. GASKET INC. • CLEVELAND • OHIO • WWW.LAKEWOOD-INDUSTRIES.COM ©2006
97140082
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