Mallinckrodt 700 Service Manual

anual Name:



art Rev Date: G-061875-00 Rev. A (11/99)



Ventilator System Service Manua

700 Series

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Part No. G-061875-00 Rev. A November 1999

Ventilator Systems

Service Manual

675 McDonnell Blvd. P.O. Box 5840 St. Louis, MO 63134

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Copyright 1999 Nellcor Puritan BennettÔ Inc. All rights reserved. The 740 Systems are manufactured in accordance with Nellcor Puritan Bennet t pro prietary info rmati on, covere d by one or more of the following U.S. Patents and foreign equivalents: 5,524,615; 5,540,222; 5,596,984; 5,632,270; 5,664,560; and 5,673,689.

The information contained in this manual is the sole property of Nellcor Puritan Bennett Inc. and may not be duplicated withou t permission. This manual may be revised or replaced by Nellcor Puritan Bennett Inc. at any time and without notice. You should ensure that you have the most current applicable version of this manu al; i f in doubt, contac t the Technical Publ ic ations Dep artment of Nell cor Puritan Bennett Inc. at the location listed in the following section entitled “Comments.” While the information set forth herein is believed to be accurate, it is not a substitute for the exercise of professional judgment.

The ventilator should be operated and serviced only by trained professionals. Nellcor Puritan Bennett’s sole responsibility with respect to the ventilator, and its use, is as stated in the limit ed warranty provided.

Nothing in this manual shall limit or restrict in any way Nellcor Puritan Bennett’s right to revise or otherwise change or modify the equipment (including its software) described herein, without notice. In the absence of an express, written agreement to the contrary, Nellcor Puritan Bennett Inc. has no obligation to furnish any such revisions, changes, or modifications to the owner or user of the equipment (including its software) descr ibed herein.

Trademarks

Nellcor Puritan Bennett , P TS 2000, Breathlab, 700 Se ries, 740, and 760 are registered trademarks of Nellcor Puritan Bennett Inc.

and 760Ô Ventilator

Addresses

Manufactured by Corporate Headquarters European Office

Nellcor Puritan Bennett Ireland Mallinckrodt Inc. Mallinckrodt Europe BV For Puritan-Bennett Corporation 675 McDonnell Boulevard Hambakenwetering I A subsidiary of Mallinckrodt Inc. P.O. Box 5840 5231 DD’s-Hertogenbosch 2200 Faraday Avenue St. Louis, Missouri 63 134 USA The Netherlands Carlsbad, CA 92008-7208 USA

Phone: 760.603.5300 Phone: 314.654.2000 Phone: +31.73.6485200 Fax: 760.603.5902 Fax: +31.73.6410915

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Preface

This manual is intended to provide information needed to service the Nellcor Puritan Bennett 700 Series Ventilator Systems. It is intended for use by certified biomedical engineering technicians or personnel with equivale nt experience and training in servicing this type of equipment. The user should complete the Nellcor Puritan Bennett training class geared specifically to the 740 or 760 Ventilator System.

While this manual covers the ventilator configurations currently supported by Nellcor Puritan Bennett, it may not be all-inclusive and may not be applicable to your ventilator. Within the USA, contact Nellcor Puritan Bennett at 1-(800)-635-5267 for questions about the applicability of the information.

Definitions

This manual uses three special indicators to convey information of a specific nature. They include:

Warning

Indicates a condition that can endanger the patient or the ventilator operator.

Caution

Indicates a condition that can damage the equipment.

NOTE:

Indicates points of particul ar emphasis that make operatio n of the ventilator more efficient or convenient.

Warnings, cautions, and notes

Please take the time to become familiar with the following, as they cover safety considerations, special handling requirements, and regulations tha t govern the use of the 700 Series Ventil ator Syste ms.

Warning

To ensure proper servicing and avoid the possibility of physical injury, only qualified personnel should attem pt to service or make authorized mod ifications to the ventilator.

The user of this product shall have sole responsibility for any ventilator malfunction due to operation or maintenance performed by anyone not trained by Nellcor Puritan Bennett staff.

Warning

To avoid an electrical shock hazard while servicing the ventilator, be sure to remove all power to the ventilator by disconnecting the power source and turning off all ventilator power switches.

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Warning

To avoid a fire hazard, keep matches, lighted cigarettes, and all other sources of ignition (e.g., flammable anesthetics and/or heaters) away from the Ventilator System and oxygen hoses.

Do not use oxygen hoses that are worn, frayed, or contaminated by combustible materials such as grease or oils. (Textiles, oils, and other combustibles are easily ignited and burn with great intensity in air enriched with oxygen.)

In case of fire or a burning smell, immediately disconnect the ventilator from the oxygen supply and electrical power source.

Warning

Patients on life-support equipment should be appropriately monitored by competent medical personnel and suitable monitoring devices.

The



monitoring device and does not activate alarms for all types of dangerous conditions for patients on life-support equipment.

Warning

An alternative source of ventilation should always be available when using the



Ventilator System is not intended to be a comprehensive

Ventilator System.



Caution

For a thorough understanding of ventilator operations, be sure to read the

 

use the system.

Caution

Before activatin g any part of the ventilator, be sure to check the equipment for proper operation and, if appropriate, run the self-diagnostic programs described in Section 3.

Caution

Federal law (US) restricts the sale of this device to, or by the order of, any physician.

Caution

Check the ventilator periodically as outlined in the service manual; do not use if defective. Immediately replace parts that are broken, missing, obviously worn, distorted, or contaminated.

in its entirety before attemp ting to

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Warranty

The 700 Series Ventilator System is warranted against defects in material and workmanship in accordance with Nellcor Puritan Bennett Medical Equipment W arranty for a period of one year from the time of sale. T o ensure the validity of the warranty, be sure to keep a maintenance record.

Year of manufacture

The 700 Series Ventilator System’s year of manufacture is indicated by the fifth and sixth digits of the serial number located at the lower edge of the ventilator front panel.

Manufacturer

Nellcor Puritan Bennett Ireland Ltd. Mervue, Galway Ireland

Electromagnetic susceptibility

The 700 Series Ventilator System complies with the requirements of IEC 601-1-2 (EMC Collateral Standard), including the E-field susceptibility requirements at a level of 10 volts per meter, at frequencies from 26 MHz to 1 GHz, and the ESD requirements of this standard. However, even at this level of device immunity, certain transmitting devices (cellular phones, walkie-talkies, cordless phones, paging transmitters, etc.) emit radio frequencies that could interrupt ventilator operation if located in a range too close to the ventilator. It is difficult to determine when the field strength of these devices becomes excessive. Practitioners should be aware that radio frequency emissions are additive, and that the ventilator must be located a sufficient distance from transmitting devices to avoid in terruption. Do not operate the ventilator in a magnetic resonance imaging (M RI) environment. Section 7 describes possible ventilator alarms and what to do if they occur. Consult with your institution’s biomedical engineering department in case of interrupted ventilator operation, and before relocating any life support equipment.

Customer assistance

For further assistance contact your local Nellcor Puritan Bennett representative.

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Symbols and labels

These symbols and labels appear on the 700 Series Vent ilator System:

Power switch positions per IEC 601-1. ”I” represents ON position; “O” represents OFF position.

Refer to manual per IEC 601-1. When this symbol appears on product, it means “Refer to documentation for information.”

Potential equalization point, per IEC 601-1

External battery connection

Circuit breaker

IPX1

Serial number

ac current

Type B equipment, per IEC 601-1

Indicates the degree of protection provided by enclosure (drip-proof).

Signifies compliance with the Medical Device Directive, 93/42/EEC.

CSA and NRTL (Nationally Recognized Testing Laboratory) certification, gra nted by C S A

The TUV Rheinland logo sig nifies TUV Rheinland Type Test approval to Annex III of the Medical Device Directive

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Exhaust port

Inspiratory limb

Expiratory limb

Oxygen inlet port

Air intake

connector

label

connector

label

EXHAUST

PATIENT

FROM

PATIENT

40 - 90 psi

(275 - 620 kPa)

Use 50 psi (345 kPa)

= 160 L/min

max

(at STPD)

WARNING:

AIR INTAKE - DO NOT OBSTRUCT. Filter located behind panel. Replace filter every 1,000 running hours or every 3 months, whichever occurs first. Consult operator’s manual for complete instructions.

Cooling fan

General life support equipment warning

label

CAUTION:

COOLING FAN- DO NOT OBSTRUCT. Filter located behind panel. Clean or replace filter as required every 250 running hours or every month, whichever occurs first. Consult operator’s manual for complete instructions.

WARNING:

This ventilator is not intended to be a comprehensive monitoring device: some types of dangerous conditions will not activate alarms. Patients on life-support equipment should be appropriately monitored by competent medical personnel and suitable monitoring devices.

WARNING:

Before use, read operator’s manual thoroughly. Before each use, check equipment for proper operation.

label

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Back panel label (740)

7-00311

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Back panel label (760)

7-00312

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Contents

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1 General information

1.1 How to use this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.3 General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1.4 Configuration information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.7 Tools, Equipment, and Service Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

1.8 Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1.9 Service kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

1.10 Controls and indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

1.10.1 VENTILATOR SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

1.10.2 PATIENT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

1.10.3 VENTILATOR STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

1.11 Location Of ventilator serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.12 Determining software revision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.13 Service philosophy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

1.14 Reference documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30

2 Theory of operation

2.1 Overview of ventilator operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2 Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.1 Gas Inlet System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.2.2 Piston/cylinder system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

2.2.3 Inspiration manifold system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

2.2.4 Patient system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

2.2.5 Exhalation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

2.2.6 PEEP/CPAP system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

2.3 Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

2.3.1 Power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

2.3.2 Internal battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

2.3.3 External battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

2.3.4 Pressure solenoid PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

2.3.5 Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

2.3.6 User interface (UI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-54

2.3.7 Miscellaneous electronic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

2.4 Communications option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

2.5 Motor control and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

2.6 Breath delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

2.6.1 Piston initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65

2.6.2 Breath triggering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66

2.6.3 Gas delivery to the patient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

2.6.4 Exhalation and piston retraction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-70

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2.7 Power source switchover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76

2.8 Emergency modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78

2.8.1 Occlusion cycling mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78

2.8.2 Ventilator inoperative. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-79

2.8.3 Safety valve open (SVO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

3Self-tests

3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2 Power-on self-test (POST). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.1 Structure of POST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.2 Running POST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3.2.3 How the ventilator responds to a POST error . . . . . . . . . . . . . . . . . . . . . 3-2

3.3 Short self-test (SST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4 Extended self-test (EST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4.1 When to run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.4.2 Hardware requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.4.3 Running EST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

3.4.4 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

3.5 Ongoing checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23

4 Service and utility functions

4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.1 Accessing the service or utilities functions . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1.2 Summary of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.3 Navigating the Service and Utilities menus. . . . . . . . . . . . . . . . . . . . . . . 4-2

4.1.4 About the test and alert logs and EST test results . . . . . . . . . . . . . . . . . . 4-4

4.2 Service functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.2.1 Sensor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.2.2 EST (Extended self-test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.2.3 Diagnostics/Calib. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4.2.4 Review alert log: Reading the alert log . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

4.2.5 Test data: Reading the test log or EST test results. . . . . . . . . . . . . . . . . 4-26

4.3 Utilities functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

4.3.1 Pressure format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

4.3.2 Date and time format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27

5 Performance verification

5.1 When to run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2 Tools, test equipment, and service materials. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3 Preliminary ventilator cleaning and inspection . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.4 Preliminary ventilator setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.5 Preliminary pneumatic test equipment setup . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.6 Performance verification procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

5.6.1 Electrical safety test and power-on self-test (POST) (Test 1) . . . . . . . . . . 5-5

5.6.2 Rotary encoder test (Test 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.6.3 Battery test (Test 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

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5.6.4 Supply voltage test (Test 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

5.6.5 Gas volume accuracy, breath timing, and PEEP system test (Test 5),

using the RT-200 Pneumatic Calibration Analyzer. . . . . . . . . . . . . . . . . . 5-9

5.6.6 Gas volume accuracy, breath timing, and PEEP system test (Test 5),

using the PTS 2000 and Breathlab software . . . . . . . . . . . . . . . . . . . . . 5-13

5.6.7 Extended self-test (EST) (Test 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.6.8 Oxygen accuracy test (Test 7) using the RT-200. . . . . . . . . . . . . . . . . . 5-17

5.6.9 Oxygen accuracy test (Test 7) using the PTS 2000 . . . . . . . . . . . . . . . . 5-21

5.6.10 High pressure alarm test (Test 8) using the RT-200. . . . . . . . . . . . . . . 5-24

5.6.11 High pressure alarm test (Test 8) using the PTS 2000 . . . . . . . . . . . . . 5-25

5.6.12 Safety valve test (Test 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

5.7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27

6 Diagnostic codes

6.1 How to use this section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2 About software errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.3 About ventilator status (13000 series) codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.4 List of codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

7 Alarm messages

7.1 Alarm classifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2 Responding to alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

8 Service and repair

8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.1 How to use this section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.2 General repair safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8.1.3 General repair guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8.1.4 Repair-related cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.1.5 Electrical cables and pneumatic tubing. . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.1.6 Adhesive use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.1.7 Electrostatic discharge control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8.1.8 Repainting and touch-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.1.9 Replacement part ordering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.1.10 Post-repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.2 Patient system and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

8.3 Cart assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.1 Removing/installing ventilator from/to cart. . . . . . . . . . . . . . . . . . . . . . . 8-6

8.3.2 Removing/installing oxygen cylinder brackets. . . . . . . . . . . . . . . . . . . . . 8-8

8.3.3 Removing/installing cylinder covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.3.4 Removing/installing collector vial support bracket . . . . . . . . . . . . . . . . . 8-9

8.3.5 Removing/installing humidifier support bracket . . . . . . . . . . . . . . . . . . . 8-9

8.3.6 Removing/installing basket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.3.7 Removing/installing external battery and cover . . . . . . . . . . . . . . . . . . 8-11

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8.4 Shelf mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8.4.1 Removing/installing ventilator from/to shelf mount . . . . . . . . . . . . . . . 8-12

8.4.2 Removing/installing collector vial support bracket . . . . . . . . . . . . . . . . 8-13

8.4.3 Removing/installing humidifier support bracket . . . . . . . . . . . . . . . . . . 8-13

8.5 User interface (UI) assembly (lid). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.5.1 Opening and propping lid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.5.2 Removing/installing lid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.5.3 Knob and rotary encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

8.5.4 UI display PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

8.5.5 LCD panel (message window) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.5.6 Keyboard assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

8.6 Ventilator head cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8.6.1 Oxygen adapter assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

8.6.2 Options panel plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

8.6.3 Communications option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

8.6.4 Air intake cover and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27

8.6.5 Air flow thermistor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8.6.6 Oxygen fitting, inspiration access panel, and air intake manifold

assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

8.6.7 Air intake filter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

8.6.8 Flex arm mounting block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

8.6.9 Removing/installing cabinet assembly . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

8.7 Oxygen regulator, oxygen solenoid, mixing manifold, and cylinder inlet

check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32

8.7.1 Removing oxygen regulator, oxygen solenoid, mixing manifold,

and cylinder inlet check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

8.7.2 Installing oxygen regulator, oxygen solenoid assembly, mixing

manifold, and cylinder inlet check valve. . . . . . . . . . . . . . . . . . . . . . . . 8-36

8.7.3 Oxygen regulator pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . 8-37

8.8 Inspiration manifold assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

8.8.1 Oxygen sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38

8.8.2 Inspiration manifold thermistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40

8.8.3 Safety valve assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-40

8.8.4 Removing/installing inspiration manifold assembly. . . . . . . . . . . . . . . . 8-41

8.9 Exhalation assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

8.9.1 Exhalation assembly cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

8.9.2 Exhalation heater and thermistor assemblies . . . . . . . . . . . . . . . . . . . . 8-44

8.9.3 Exhalation assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46

8.9.4 Exhalation check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-47

8.9.5 Exhalation valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48

8.9.6 Exhalation flow sensor assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48

8.10 Cable management bar, PCBs, speaker, and piezo alarm . . . . . . . . . . . . . . . 8-49

8.10.1 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49

8.10.2 Piezo alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50

8.10.3 Pressure solenoid PCB and controller PCB . . . . . . . . . . . . . . . . . . . . . 8-50

8.10.4 Cylinder and exhalation pressure transducer autozero solenoids . . . . 8-57

8.10.5 Cable management bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-57

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8.11 PEEP pump and reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

8.11.1 PEEP pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

8.11.2 PEEP reservoir and filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-58

8.11.3 Exhalation solenoid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59

8.12 Piston/cylinder and motor/encoder assemblies . . . . . . . . . . . . . . . . . . . . . . . 8-60

8.12.1 Optoswitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60

8.12.2 Removing/installing piston/cylinder and motor/encoder assemblies . . 8-60

8.12.3 Greasing rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62

8.12.4 Meshing motor pinion gear with rack. . . . . . . . . . . . . . . . . . . . . . . . . 8-62

8.13 Ventilator rear components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

8.13.1 Main fan and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

8.13.2 Internal battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-67

8.14 Power assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

8.14.1 Power cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

8.14.2 Removing power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69

8.14.3 Line filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70

8.14.4 Circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

8.14.5 Power switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

8.14.6 External battery harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-72

8.14.7 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-73

8.14.8 Power supply fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76

8.14.9 BBU PCB and heatsink bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77

8.15 Harnesses and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78

8.15.1 Main ventilator head harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78

9 Parts list

9.1 How to use this parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1



9.2

9.3 Oxygen hose assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

9.4 Flex arm assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

9.5 Ventilator major assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

9.6 Cart assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12

9.7 Shelf mounting kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18

9.8 User interface (UI) assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20

9.9 Ventilator head assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23

9.10 Oxygen hose adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30

9.11 Label kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32

9.12 Inspiration manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34

9.13 Oxygen regulator and oxygen solenoid assembly . . . . . . . . . . . . . . . . . . . . . 9-36

9.14 Exhalation assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-38

9.15 Cable management bar, PCBs, speaker, and piezo alarm. . . . . . . . . . . . . . . . 9-41

9.16 PEEP pump and reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-46

9.17 Piston/cylinder and motor/encoder assemblies . . . . . . . . . . . . . . . . . . . . . . . 9-48

9.18 Ventilator rear components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52

9.19 Power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54

9.20 Power cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60

Ventilator System patient system and accessories parts list . . . . . . . . 9-3

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9.21 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-62

9.22 Harnesses and wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64

9.23 15,000-hour preventive maintenance kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-67

9.24 30,000-hour preventive maintenance kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68



9.25

9.26 Service tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-71

9.27 Oxygen sensor assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

9.28 Communications option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72



9.29

A Alphabetic part index B Numeric parts index

Ventilator spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-69

Ventilator assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-72

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Figures

.......................................................................................

Figure 1-1. Figure 1-2. Controls and indicators on Figure 1-3. Controls and indicators on

Figure 2-1.

Figure 2-2. Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Figure 2-3. Gas inlet system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Figure 2-4. Gas inlet system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Figure 2-5. Gas inlet system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

Figure 2-6. Piston/cylinder system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

Figure 2-7. Piston/cylinder system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

Figure 2-8. Piston/cylinder system components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

Figure 2-9. Motor/encoder pinion gear and rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Figure 2-10. Operation of optical encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19

Figure 2-11. Inspiration manifold system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

Figure 2-12. Inspiration manifold system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

Figure 2-13. Inspiration manifold system components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

Figure 2-14. Patient system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Figure 2-15. Patient system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

Figure 2-16. Exhalation system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

Figure 2-17. Exhalation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28

Figure 2-18. Exhalation system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

Figure 2-19. PEEP/CPAP system pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31

Figure 2-20. PEEP/CPAP system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32

Figure 2-21. PEEP/CPAP system components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

Figure 2-22. Main ventilator head harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Figure 2-23.

Figure 2-24. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

Figure 2-25. Power assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38

Figure 2-26. Power assembly harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Figure 2-27. Power supply/ventilator head harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Figure 2-28. Power input components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-41

Figure 2-29. Power supply with harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

Figure 2-30. BBU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Figure 2-31. BBU PCB and fan installed in power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44

Figure 2-32. Power supply fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

Figure 2-33. Internal battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Figure 2-34. Internal battery and main fan installed in ventilator . . . . . . . . . . . . . . . . . . . . . . . . 2-46

Figure 2-35. External battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-47

Figure 2-36. Pressure solenoid PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

Figure 2-37. Pressure solenoid and controller PCBs installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-49

Figure 2-38. Controller PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51





Ventilator Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3



Ventilator keyboard . . . . . . . . . . . . . . . . . . . . . . . . 1-16



Ventilator keyboard . . . . . . . . . . . . . . . . . . . . . . . . 1-17

Ventilator Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Ventilator System block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35

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Figure 2-39. EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

Figure 2-40. User interface (UI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55

Figure 2-41. UI display PCB (740 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Figure 2-42. 4-line x 20-character LCD panel (message window) . . . . . . . . . . . . . . . . . . . . . . . . 2-56

Figure 2-43. Keyboard assembly (740 shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

Figure 2-44. Rotary encoder with knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-57

Figure 2-45. Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

Figure 2-46. Piezo alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58

Figure 2-47. Speaker, piezo alarm, air flow thermistor assembly, and air intake filter

switch installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

Figure 2-48. Main fan with cover, filter, and guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-59

Figure 2-49. Air flow thermistor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

Figure 2-50. Air flow thermistor assembly installed on air intake manifold . . . . . . . . . . . . . . . . . 2-60

Figure 2-51. Air intake filter switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-61

Figure 2-52. Motor control and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62

Figure 2-53. Breath cycle for a VCV breath without PEEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-63

Figure 2-54. Breath cycle for a PCV breath . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-64

Figure 2-55. Piston initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-65

Figure 2-56. Pneumatic diagram of breath triggering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67

Figure 2-57. Breath triggering and breath delivery parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68

Figure 2-58. Pneumatic diagram of gas delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-69

Figure 2-59. Pneumatic diagram of exhalation and piston retraction (low-flow oxygen

solenoid energized) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72

Figure 2-60. Exhalation and piston retraction parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73

Figure 2-61. Air and oxygen flow during retraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74

Figure 2-62. Piston movement for volumes <250 ml . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-75

Figure 2-63. Power source switchover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-77

Figure 2-64. Safety valve open pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-81

Figure 4-1. Navigating the Service and Utilities menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Figure 4-3. Oxygen regulator pressure transducer calibration setup . . . . . . . . . . . . . . . . . . . . . 4-13

Figure 4-4. PEEP pump calibration setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

Figure 4-5. P

Figure 4-6. Adjusting oxygen regulator pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22

Figure 4-7. Test and alert log format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

Figure 5-1. Power supply/reference voltage test connector J2 on pressure solenoid PCB . . . . . . 5-8

Figure 5-2. RT-200 Setup for Test 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Figure 5-3. PTS 2000 Setup for Test 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

Figure 8-1. Removing ventilator attachment screws from cart . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

Figure 8-2. Removing ventilator from cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

Figure 8-3. Removing oxygen cylinder brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

Figure 8-4. Removing collector vial and Fisher & Paykel Humidifier support brackets from cart . 8-9

Figure 8-5. Removing Hudson RCI humidifier bracket assembly . . . . . . . . . . . . . . . . . . . . . . . . 8-10

Figure 8-6. Removing basket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

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gain equalization setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

e Pcyl

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Figure 8-7. Removing external battery cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

Figure 8-8. Removing collector vial and humidifier support brackets from shelf mount . . . . . . . 8-12

Figure 8-9. Removing shelf mount from ventilator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

Figure 8-10. Lid raised . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Figure 8-11. Propping the lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

Figure 8-12. UI removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

Figure 8-13. Removing LCD panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

Figure 8-14. Spacers on keyboard assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19

Figure 8-15. Oxygen adapter assemblies disassembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20

Figure 8-16. Options panel plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

Figure 8-17.

Figure 8-18. Removing Communications option assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

Figure 8-19. Disassembling Communications option assembly (remote alarm, nebulizer,

Figure 8-20. Removing harnesses/connectors from Communications option assembly . . . . . . . . 8-25

Figure 8-21. Removing the Communications option PCB assembly from the

Figure 8-22. Inspiration access panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27

Figure 8-23. Air flow thermistor assembly installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

Figure 8-24. Inspiration access panel removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29

Figure 8-25. Air intake manifold assembly disassembled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

Figure 8-26. Flex arm mounting block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

Figure 8-27. Removing oxygen regulator/oxygen solenoid assembly . . . . . . . . . . . . . . . . . . . . . 8-33

Figure 8-28. Separating the oxygen solenoid assembly from the oxygen regulator . . . . . . . . . . . 8-34

Figure 8-29. Cylinder check valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

Figure 8-30. Oxygen regulator pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-37

Figure 8-31. Inspiration manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

Figure 8-32. Oxygen sensor with and without adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39

Figure 8-33. Removing inspiration manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42

Figure 8-34. Exhalation assembly cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-43

Figure 8-35. Exhalation assembly installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44

Figure 8-36. Exhalation heater and thermistor assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-45

Figure 8-37. Threading thermistor through flow sensor heater clip . . . . . . . . . . . . . . . . . . . . . . . 8-46

Figure 8-38. Exhalation assembly, speaker, and piezo alarm mounting . . . . . . . . . . . . . . . . . . . . 8-47

Figure 8-39. Exhalation check valve in position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48

Figure 8-40. Cable management bar, PCBs, speaker, and piezo alarm . . . . . . . . . . . . . . . . . . . . 8-49

Figure 8-41. Pressure solenoid PCB tube connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51

Figure 8-42. Controller PCB component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-53

Figure 8-43. Removing and installing EPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-56

Figure 8-44. PEEP pump and reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59

Figure 8-45. Piston/cylinder assembly installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60

Figure 8-46. Greasing rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62

Figure 8-47. Gear mesh procedure: Pushing rack to end stop at delivered end . . . . . . . . . . . . . . 8-63

Figure 8-48. Gear mesh procedure: Positioning motor encoder . . . . . . . . . . . . . . . . . . . . . . . . . 8-64

Figure 8-49. Gear mesh procedure: Fasteners installed but not locked . . . . . . . . . . . . . . . . . . . . 8-64

Figure 8-50. Gear mesh procedure: Tightening screws to slightly compress spring washers . . . . 8-65



nurse call, and serial port hardware) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24

option plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26

Communications option panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

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Figure 8-51. Gear mesh procedure: Pushing rack from end to end . . . . . . . . . . . . . . . . . . . . . . . 8-66

Figure 8-52. Ventilator rear components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68

Figure 8-53. Power assembly pulled out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70

Figure 8-54. Line filter, circuit breaker, and power switch connections . . . . . . . . . . . . . . . . . . . . 8-70

Figure 8-55. Power supply input terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71

Figure 8-56. Power supply output terminal connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-72

Figure 8-57. Power assembly removed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74

Figure 8-58. Power supply baffle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-75

Figure 8-59. BBU PCB and power supply fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-76

Figure 8-60. Heatsink bars and conductive strips on BBU PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77

Figure 8-61. BBU PCB attaching hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-78

Figure 8-62. Main ventilator head harness installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79

Figure 8-63. Main ventilator head harness connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79

Figure 9-1.

Figure 9-2. Oxygen hose assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

Figure 9-3. Flex arm assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

Figure 9-4. Ventilator major assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

Figure 9-5. Cart assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15

Figure 9-6. Shelf mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-19

Figure 9-7. User interface (UI) assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22

Figure 9-8. Ventilator head assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-27

Figure 9-9. Oxygen hose adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-31

Figure 9-10. Label kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-33

Figure 9-11. Inspiration manifold assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-35

Figure 9-12. Oxygen regulator and oxygen solenoid assembly . . . . . . . . . . . . . . . . . . . . . . . . . 9-37

Figure 9-13. Exhalation assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-39

Figure 9-14. Cable management bar, PCBs, speaker, and piezo alarm . . . . . . . . . . . . . . . . . . . . 9-43

Figure 9-15. Controller PCB component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44

Figure 9-16. Pressure solenoid PCB component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44

Figure 9-17. PEEP pump and reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-47

Figure 9-18. Piston/cylinder and motor/encoder assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-49

Figure 9-19. Ventilator rear components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-53

Figure 9-20. Power assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-57

Figure 9-21. BBU PCB component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59

Figure 9-22. Power cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-61

Figure 9-23. Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-63

Figure 9-24. Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-65

Figure 9-25. 15,000-hour preventive maintenance kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-67

Figure 9-26. 30,000-hour preventive maintenance kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68

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700 Series Ventilator System Service Manual G-061875-00 Rev. A (11/99)

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Tables

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Table 1-1: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Table 1-2: Tools, equipment, and service materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Table 1-3: Schedule of periodic maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

Table 1-4: Service kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Table 1-5: Table 1-6: Table 1-7:

Table 2-1: Pneumatic component data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Table 2-2: NVRAM contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52

Table 2-3: Changes to current settings in occlusion cycling mode . . . . . . . . . . . . . . . . . . . . . . . 2-78

Table 2-4: Safety valve open causes and indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80

Table 3-1: Self-tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Table 3-2: POST routines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Table 3-3: Hardware requirements for EST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Table 3-4: EST prompts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Table 3-5: Key functions during EST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Table 3-6: Prompts during EST testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Table 3-7: EST completion status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Table 3-8: EST tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13

Table 3-9: EST troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

  

Ventilator keyboards: VENTILATOR SETTINGS . . . . . . . . . . . . . . . . . . . . . 1-19

Ventilator keyboards: PATIENT DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

Ventilator keyboards: VENTILATOR STATUS . . . . . . . . . . . . . . . . . . . . . . . 1-29

Table 4-1: Service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 4-2: Utilities menu functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Table 4-3: Pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Table 4-4: Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Table 4-5: Battery/BBU sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Table 4-6: UI/HW sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 4-7: Pressure sol sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 4-8: Other data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Table 4-9: Performing calibrations/Updating NVRAM Constants . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Table 5-1: When to run performance verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Table 5-2: Test equipment required for performance verification . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Table 5-3: Pressure solenoid PCB test connector (J2) voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Table 6-1: Diagnostic codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

Table 7-1: How the ventilator responds to alarm conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Table 7-2: Alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Table 9-1: Abbreviations used in parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

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anual Name:

700 Seri

art Rev Date: G-061875-00 Rev. A (11/99)

es Ventilator System Service Manua

SECTION

General information 1

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This section provides introductory information on the Nellcor Puritan Bennett 700 Series Ventilator System. It contains a description of the ventilator, including specifications, required tools and test equipmen t , schedule of maintenance, and controls and indicators.

1.1 How to use this manual

The 700 Series Ventilator System Service Manual is intended to be used in conjunction with the 700 Series Ventilator System Operator’s Manual. Both parts are needed for field repair of the ventilator.

In several cases, however, similar information is contained in both manuals:

• Refer to the “Maintenance” appendix of the Operator’s Manual for operator maintenance of filters and the patient system. Refer to the “Service and repair” section of the Service Manual for maintenance activities performed by the service technician.

• Refer to the “Self-tests” section of the Operator’s Manual or this manual for instructions on running short self-test (SST) and extended self-test (EST). This manual also provides EST troubleshooting information for the qualified service technician.

1.2 Safety

• The “Part numbers” appendix of the Operator’s Manual contains ordering information for patient system parts. Refer to the “Parts list” section of the Service Manual for complete part ordering information.

Warning

• To p revent personal injury or death, do not attempt an y ventilator service while a patient or other person is connected to the ventilator.

• To prevent disease transmission, use personal protective equipment when handling contaminated bacterial filters or other patient accessories. Use Cavicide to kill bloodborne pathogens, as required.

Ventilator maintenance may involve exposure to hazardous materials, equipment, and conditions such as: possible electrical shock; pressurized gas; transmittable diseases; and fire, which could result from an oxygen-enriched en vironment and easily ignitable material. Before servicing the 70 0 Series Ventilator System, be awar e of possible hazards and necessary precautions to be taken.

• Familiarize yourself with the warnings and caut ions on the ventilator labels and in related publicatio n s, includin g th is manual. Also familiarize yourself

with any warnings and cautions associated with the service equip ment and materials being used, as well as those posted in the facility where the ventilator is serviced.

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1 General information

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• Use any applicable personal protective equipment and adhere to the applicable warnings and cautions.

• Be aware of the safet y standards and consi de ra t ions specific to your situation. Safety standards may vary with international, federal, state, and local

regulatory agencies. When in doubt, consult material safety data sheets; environmental, health, and safety professionals; and regulatory affairs specialists. In addition, many facilities and institutions may have their own special safety considerations.

• Be sure the ventilator passes the performance verification (Section 5) before it is retur n e d to operation after being serviced. The performance verification

ensures the product’s safety in addition to its functional integrity.

1.3 General description

The 700 Series Ventilato r System (including the 740 and 760 Ventilators) provides respiratory support for a wide range of pediatric to adult patients for a wide variety of clinical conditions. The ventilator’s mixing technique allows it to ventilate critically ill patients at adjustable oxygen concentrations without the need for a blender, compressor, or hospital-grade wall air.

The 700 Series Ventilator System can be mains or battery powered. Each ventilator includes two microcontrollers: one for breath delivery (which controls ventilation), and one for the user interface (which monitors ventilator and patient data). Each microcontroller verifies that the other is functioning properly. Using two independent microcontrollers in this fashion prevents a single fault from causing a simultaneous failure of controlling and monitoring functions.

The 700 Series Ventilator System supplies mandatory or spontaneous breaths with a piston-based pneumatic system. Mandatory breaths can be volume con trol ventilat ion (VCV, available on 740 and 760 Ventilators) or pressure control ventilation (PCV, available on the 760 Ventilator only). VCV delivers breaths to the patient at a preset tidal volume, peak flow, waveform, and oxygen concentration at a minimum respiratory rate. PCV delivers breaths to the pa tient at a pr eset insp iratory pressure, I:E ratio or inspiratory time, rise time factor (how quickly inspiratory pressure rises to achieve the set inspiratory pressure), and oxygen concentration at a minimum respiratory rate. A spontaneous breath allows the patient inspiratory flows of up to 300 L/min, with or without pressure support ventilation (PSV). On the 760 V e ntilator , you can set the rise time f actor a nd exha lation flow sensit ivit y (t hat is, the point a t which the ventilator cycles from inspiration to exhalation) in PSV.

The ventilator begins apnea ventilation if no patient- or operator-initiated breath is delivered within the operator-selected apnea interval. Apnea ventilation is available in all modes (for ventilators equipped with software Rev. J or later). On the 740 Ventilator, only VCV breaths are available in apnea ventilation. On the 760 Ventilator, VCV or PCV breaths are available in apnea ventilation.

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General information 1

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760 Ventilator

740 Ventilator



Ventilator System

Figure 1-1. 700 Series Ventilator Systems



Ventilator System

7-00122

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1 General information

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1.4 Configuration information

The 700 Series Ventilator System is available in a variety of versions, intended to meet differing needs and regulations throughout the world. The major differences in configuration among ventilators are listed below:

• Language. Keyboard (user interface) and other ventilator labeling available in assorted languages.

• Electrical requirements. Available in 110 V and 230 V.

• Power cord. A variety of plug ends available.

• Oxygen fitting and hose. Available in DISS (diameter index safety standar d)

male and female, NIST (non-interchangeable screw thread), Australian type, Air Liquide, and Dräger.

• Mounting. Cart or shelf mount available.

• Accessories. Ventilators may have the accessories listed in Section 1.5.

1.5 Accessories

The following accessories are either required or can be used with the ventilator. V entil ator breat hing circuit . A variety of reusable Nellcor Puritan Bennett cir cuits,

adult and pediatric, with and without water traps, and with and without heated wire, is available. Contact your Nellcor Puritan Bennett representative. In addition, other breathing circuits may be used with t he ventila tor, provided they ensure that the ventilator breathing system meets the specifications stated in Table 1-1 (see Results of ventilator breathing system testing).

Humidifica tion device. The 700 Series Ventilator supports use of an optional humidification device, inc luding a heated humi difier , heat and moi sture exchanger (HME), or heated wire. A Fisher & Paykel MR730 Humidifier is available for the ventilator. Mounting brackets are available for the Fisher & Paykel humidifiers and the Hudson RCI ConchaTherm Humidifier.

1.6 Specifications

Ventilator specifications are listed in Table 1-1.

Table 1-1: Specifications

Physical characteris t ics Weight Ventilator only: 30 kg (66 lb)

Cart only: 18 kg (40 lb) External battery: 12.75 kg (28 lb)

Dimensions Ventilator only: 378 mm high x 515 mm wide x 370 mm deep

(14.9 in. high x 20.3 in. wide x in. 14.6 in. deep) Ventilator and cart: 1255 mm high x 515 mm wide x 370 mm deep

(49.4 in. high x 20.3 in. wide x 14.6 in. deep) Environmental requirements Temperature Operating: 5 to 45°C (41 to 113°F) at 10 to 95% relative humidity

Storage: -40 to 60°C (-40 to 140°F) at 10 to 95% relative humidity Atmospheric pressure Operating: 8.7 to 16.0 psi (600 to 1100 hPa)

Storage: 7.3 to 16.0 psi (500 to 1100 hPa)

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General information 1

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Table 1-1: Specifications (continued)

Altitude Operating: Up to 4570 m (15,000 ft)

Storage: Up to 15,240 m (50,000 ft)

Storage Maintain under conditions listed above. Remove batteries from ventilator before

storage. See “Electrical specifications, Battery shelf life when charge is not

maintained” for battery life details. Pneumat ic specif ications Oxygen inlet supply Pressure: 40 to 90 psi (275 to 620 kPa)

Flow: Maximum of 160 L/min at standard temperature and pressure, dry (STPD)

Fitting type: DISS male, DISS female, NIST, Air Liquide, Australian type, or Dräger

(depending on country and configuration)

Oxygen regulator bleed: Up to 3 L/min

Warning

Due to excessive restriction of the Air Liquide, Australian, and Dräger hose assemblies, reduced FIO psi (345 kPa) are employed. Make sure oxygen inlet pressure is ³ 50 psi (345 kPa) when using these hose assemblies, to maintain correct FIO

Connectors Inspiratory limb connector: ISO 22-mm conical male

Expiratory limb connector: ISO 22-mm conical female

Gas exhaust port: ISO 30-mm conical Gas mixing system Range of delivery to the patient: Up to 300 L/min for pressure support ventilation

(PSV) spontaneous breaths or pressure control ventilation (PCV) mandat ory breaths;

3 to 150 L/min for mandatory or assisted volume control ventilation (VCV) breaths.

Leakage from one gas system to another: Not applicable (no high-pressure air

source)

Design pressure: 50 psi (345 kPa)

Operating pressure range: 40 to 90 psi (275 to 620 kPa) Maximum limited

pressure

Maximum ventilating pressure

92 cmH

A dedicated backup circuit opens the safety valve if system pressure exceeds

115 cmH

89 cmH2O (89 hPa) for VCV breaths or 80 cmH2O (80 hPa) for PSV breaths and PCV

breaths (including PEEP ), ens ur e d by HIGH PRESSURE limit.

O (92 hPa)

O (113 hPa).

levels may result when oxygen inlet pressures < 50

levels.

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Table 1-1: Specifications (continued)

Results of ventilator breathing system testing (using circuits identified for use with Ventilator)



Resistance ranges:

Adult circuits: Inspiratory resistance at 60 L/min: 4.8 to 5.7 cmH

2.0 cmH Expiratory resistance at 60 L/min: 1.6 to 2.2 cmH

4.6 cmH Pediatric circuits: Inspiratory resistance at 30 L/min: 1.7 to 3.0 cmH

2.8 cmH Expiratory resistance at 30 L/min: 0.8 to 1.0 cmH

2.7 cmH

O maximum at 0 cmH2O CPAP.

O (ventilator powered off),

NOTE:

The circuits identified for use with the ventilator breathing system does not exceed the EN 794-1 values for maximum resistance (both inspiratory and expiratory), which are as follows: Adult: 60 L/min, 6 hPa (6 cmH

Compliance range of recommended breathing circuits: 2.40 to 3.33 ml/cmH2O Internal volume: Not applicable. The

volume losses due to gas compressibility (that is, automatic compliance compensation), subject to a maximum delivered volume of 2.5 L.



O); Pediatric: 30 L/min, 6 hPa (6 cmH2O).



Ventil ator ensure that the

Ventilator automatically adjusts for

NOTE:

• To ensure that compliance compensation functions correctly, the user must run SST or EST with the circuit configured as intended for use on the patient.

• Ventilator breathing circuit testing specifications are ba sed on the recommended configurations shown in the

Electrical specifications Power supply Input range: 100 to 120 V ac nominal (110 V units), 220 to 240 V ac nominal

(230 V units), 50/60 Hz, 2.9 A (110 V units) or 1.3 A (230 V units), 290 VA Mains fuse: 10 A, 250 V, medium time lag, high (H) breaking capacity, 6 x 32 mm

(meets IEC and CSA standards). (A circuit breaker in the power assembly opens when current draw exceeds 4 A.)

Earth leakage current At 100 to 120 V ac operation: less than 300 mA

At 220 to 240 V ac operation: less than 500 mA (Includes ventilator, power cord, and internal and external batteries)

Enclosure leakage current Less than 50 mA in normal condition (all units)

Less than 300 mA in single fault condition at 100-120 V AC operation Less than 500 mA in single fault condition at 220-240 V AC operation

Ground resistance < 0.1 W (excluding power cord); < 0.2 W (including power cord)

 

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Table 1-1: Specifications (continued)

Internal battery 24 V dc, 7 Ah

Operating time (for a new, fully charged battery at 20°C and sea level):

• Approximately 2.5 hours under nominal conditions (nominal conditions: tidal volume 0.6 L, respiratory rate 15/min, PEEP/CPAP 5 cmH 30 cmH

• Approximately 2 hours under extreme conditions (extreme conditions: tidal volume 1.2 L, respiratory rate 15/min, PEEP/CPAP 15 cmH average peak pressure 64 cmH

Recharge time: 2.5 to 3 hours in ventilator Charges automatically while ventilator is connected to ac power and power switch is

on (including standby mo de) Charge level indicated on user interface

External battery 24 V dc, 17 Ah

Operating time (for a new, fully charged battery at 20°C and sea level):

• Approximately 7 hours under nominal conditions (See internal battery for definition of nominal conditions.)

• Approximately 5.5 hours under extreme conditions (See internal battery for definition of extreme conditions.)

Recharge time: 7.5 to 8 hours in ventilator (3 to 4 hours using optional battery charger)

Charges automatically while ventilator is connected to ac power and the power switch is on (including standby mode)

Battery charge levels available under Battery info menu function

Battery shelf life when charge is not maintained

Ideally internal and external batteries should be stored in a cool, dry place. If the batteries are stored

• At 0 to 20°C (32 to 68°F): 12 months

• At 21 to 30°C (69 to 86°F): 9 months

• At 31 to 40°C (87 to 104°F): 5 months

• At 41 to 50°C (105 to 122°F): 2.5 months

O, average mean pressure 8 cmH2O)

O, peak flow 60 L/min, plateau 0 s; average peak pressure

O, peak flow 60 L/min, plateau 0 s;



O, average mean pressure 24 cmH2O)

maintaining charge, typical shelf life is as follows:

NOTE:

• If you plan to store the ventilator for longer than 6 months, remove batteries before storage. Replace the batteries before using the ventilator again.

• Battery life specifications are approximate. To ensure maximum battery life, maintain full charge and minimize the number of complete discharges.

Serial communications DB9 male connector

Lets computer access ventilator data. Used to upload/download service data and to perform other communications functions.

Alarm volume Minimum (level 1): 74 dBA at 1 m

Maximum (level 5): 88 dBA at 1 m Measuring and display devices Mean airway pressure Sensing position: Exhalation limb

Range: 0 to 99 cmH

Type: Silicon solid state Peak pressure Sensing position: Exhalation limb

Range: 0 to 140 cmH

Type: Silicon solid state

G-061875-00 Rev. A (11/99) 700 Series Ventilator System Se rvi c e Manual

O (0 to 99 hPa)

O (0 to 140 hPa)

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1 General information

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Table 1-1: Specifications (continued)

Plateau pressure (



Ventilator only)

PEEP/CPAP pressure (



Ventilator only)

Rate Sensing position: Microprocessor

I:E ratio Sensing position: Microprocessor

Inspiratory time (



Ventilator only)

Exhaled tidal volume Sensing position: Exhalation limb

Total minute volume Sensing position: Exhalation limb

Delivered volume (



Ventilator only)

Spontaneous minute volume (



Ventilator only)

sensor Sensing position: Inspiration manifold

FIO

Sensing position: Exhalation limb Range: 0 to 140 cmH Type: Silicon solid state

Range: 1 to 500 breaths/min Type: Calculated from inspiratory and expiratory time measurements

Range: 1:99.9 to 9.9:1 Type: Calculated from inspiratory and expiratory time measurements

Sensing position: Microprocessor Range: 0.1 to 9.9 s Type: Inspiratory time measurement

Range: 0 to 9 L Type: Differential pressure pneumotach

Range: 0 to 99 L Type: Differential pressure pneumotach

Sensing position: Exhalation limb Range: 0 to 3000 ml Type: Differential pressure pneumotach

Sensing position: Exhalation limb Range: 0 to 99 L Type: Calculated from expiratory flow measurements

Range: 18 to 109 % Type: Galvanic cell Sensor life: 2 years, nominal. (Actual life depends on operating environment;

operation at higher temperature or FIO

O (0 to 140 hPa)

levels will result in shorter sensor life.)

1-8

NOTE:

To achieve compliance with the more rigid requirements for oxygen monitoring (as set forth in ISO 7767), Nellcor Puritan Bennett recommends using an external monitor that meets that standard.

Service specifications Self-test capabilities Automatic power-on self-test (POST): Verifies integrity of electronics.

Short self-test (SST): An abbreviated version of EST to be run by the operator. Characterizes system leaks and system/tubing compliance.

Extended self-test (EST): Lets the t echnician thoroughly t est the ope rational integrity of the ventilator , both electronics and p neumatics. Tests can also be run individually , in diagnostic EST mode.

Automatic, ongoing softwa re and ha r dw are c he cks .

Bacteria filter efficiency Inspiratory and expiratory filters (disposable and reusable): 99.97% retention of 0.3

mm particles at 100 L/min.

Languages Software and user labeling available in Dutch, English, French, German, Italian,

Japanese, Polish, Portuguese, Russian, or Spanish.

700 Series Ventilator System Service Manu al G-061875-00 Rev . A (11/99)

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+ 438 hidden pages

Mallinckrodt 700 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual