Maktec MT940 Instruction Manual

Page 1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
Belt Sander
IMPORTANT: Read Before Using.
007740
DOUBLE INSULATION
1
Page 2
ENGLISH (Original instructions)
SPECIFICATIONS
Model MT940
Belt size 100 mm x 610 mm
Belt speed 380 m/min (6.3 m/s)
Overall length 354 mm
Net weight 6.4 kg
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equipment. Be sure that you understand their meaning before use.
󻜎 Read instruction manual.
󻜎 DOUBLE INSULATION
󻜎 Only for EU countries
Intended use The tool is intended for the sanding of large surface of wood, plastic and metal materials as well as painted surfaces.
Power supply The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated and can, therefore, also be used from sockets without earth wire.
Safety class /II
END201-5
General Power Tool Safety Warnings
WARNING Read al l saf ety warni ngs and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Do not dispose of electric equipment together with household waste material! In observance of European Directive 2002/96/EC on waste electric and electronic equipment and its implementation in accordance with national law, electric equipment that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
ENE052-1
ENF002-2
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoi d b ody c onta ct with earthed or grou nded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or
GEA005-3
2
Page 3
moving parts. Damaged or entangled cords increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always recommended.
Personal safety
11. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
12. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power to ols wi th
your finger on the switch or energising power tools that have the switch on invites accidents.
14. Remove any adjusting key or wrench before turning the power tool on. A w renc h or a k ey l eft attached to a rotating part of the power tool may result in personal injury.
15. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving parts.
17. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used.
Use of dust collection can reduce dust-related hazards.
Power tool use and care
18. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
19. Do not use the power tool if the switch does not turn it on and off. Any po wer tool that cannot be controlled with the switch is dangerous and must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and grease.
3
Page 4
GEB015-3
BELT SANDER SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, because the belt may contact its own cord. Cutting a "live" wire may make exposed
metal parts of the power tool "live" and could give the operator an electric shock.
2. Ventilate your work area adequately when you
perform sanding operations.
3. Some material contains chemicals which may
be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
4. Always use the correct dust mask/respirator
for the material and application you are working with.
5. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety glasses.
6. Hold the tool firmly with both hands.
7. Make sure the belt is not contacting the
workpiece before the switch is turned on.
8. Keep hands away from rotating parts.
9. Do not leave the tool running. Operate the tool
only when hand-held.
10. This tool has not been waterproofed, so do not
use water on the workpiece surface.
SAVE THESE INSTRUCTIONS.
WARNI NG:
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety r ules stated in this instruction manual may cause serious personal injury.
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Switch action
1
007741
CAUTION:
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and returns
to the "OFF" position when released. To s ta r t t he t o ol , s im p l y p u l l t he s w it c h t ri g ge r. R el e as e the switch trigger to stop. For continuous operation, pull the switch trigger and then push in the lock button. To st o p t h e to o l f r om t h e l o cked position, pull the switch trigger fully, and then release it.
1. Lock button
2. Switch trigger
2
ASSEMBLY
CAUTION:
•
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Installing or removing abrasive belt
1
1. Lever
007742
Pull the lever all the way out and install the belt over the rollers, and then return the lever to the original position.
CAUTION:
• When installing the belt, make sure that the
direction of the arrow on the back of the belt
corresponds to the one on the tool itself.
4
Page 5
007743
Installing or removing step
1. Step
2. Knob
When the dust bag is about half full, remove the dust bag from the tool and pull the fastener out. Empty the dust bag of its contents, tapping it lightly so as to remove particles adhering to the insides which might hamper further collection.
OPERATION
Sanding operation
1
2
007748
Using step with the tool turned upside down allows sanding another way of use. Remove the knob and then place the step on the place the knob was seated and secure it with knob.
Adjusting belt tracking
1. Adjusting knob
1
007744
While the belt is running, use the adjusting knob to center the belt tracking. Failure to do so can result in frayed belt edges and wear on the sander frame.
Dust bag
1. Dust bag
2. Dust spout
2
3. Fastener
1
007746
CAUTION:
• The tool should not be in contact with the workpiece
surface when you turn the tool on or off. Otherwise
a poor sanding finish or damage of the belt may
result. Hold the tool firmly with both hands. Turn the tool on and wait until it attains full speed. Then gently place the tool on the workpiece surface. Keep the belt flush with the workpiece at all times and move the tool back and forth. Never force the tool. The weight of the tool applies adequate pressure. Excessive pressure may cause stalling, overheating of the motor, burning of the workpiece and possible kickback.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the
like. Discoloration, deformation or cracks may
result.
Replacing carbon plate
1. Strap washer
2. Cork rubber plate
3. Carbon plate
3
007745
The use of the dust bag makes sanding operations clean and dust collection easy. To attach the dust bag, fit it onto the dust spout.
5
007749
1
2
3
Page 6
Replace an carbon plate on the cork rubber plate when it is worn down. Remove screws on the strap washer and the worn carbon plate, place a new carbon plate and then secure it with the screws.
Replacing carbon brushes
1. Limit mark
1
001145
Remove and check the carbon brushes regularly. Replace them when they are worn down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
1
2
007747
To m a i nt a in p ro d uc t S A F ET Y a n d R E LI A BI L I TY, re p ai r s, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.
1. Brush holder cap
2. Screwdriver
6
Page 7
7 8
Page 8
884690A221
Makita Corporation
Anjo, Aichi, Japan
www.makita.com
Loading...