Maksiwa CY/3.C User guide

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CYCLONE DUST COLLECTOR

OPERATING MANUAL

FM300CA-1800H FM350CA-1900H

CYCLONE 3HP DUST COLLECTOR

INSTRUCTION MANUAL

FM350CA

CAREFULLY READ THE INSTRUCTION MANUAL BEFORE USE THE MACHINE

KEEP THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.

Table of contents

1. Safety ................................................................................................................................................. 1

1.1 Safety instructions for general machinery ....................................................................................... 1

1.11 Personal protective equipment .................................................................................................. 2

1.2 Safety instructions for dust collector ............................................................................................... 2

2. Technical Specification .................................................................................................................... 4

2.1 Specification .................................................................................................................................... 4

2.2 Dimensions ...................................................................................................................................... 5

3. Assembly ......................................................................................................................................... 6

3.1 Grounding instructions .................................................................................................................... 6

3.2 Placement location .......................................................................................................................... 6

3.3 Unpacking ....................................................................................................................................... 6

3.4 Assembly ......................................................................................................................................... 7

3.4.1 Know your cyclone dust collector .............................................................................................. 7

3.4.2 To assemble machine ............................................................................................................... 8

3.5 Initial commissioning .................................................................................................................... 13

3.6 Optional accessories for dust collector ......................................................................................... 13

4. Operation ......................................................................................................................................... 14

4.1 Tips for optimum performance ...................................................................................................... 15

4.2 Required CFMs ............................................................................................................................ 15

5. Maintenance .................................................................................................................................... 16

5.1 Schedule ........................................................................................................................................ 16

5.2 Cleaning canister filter ................................................................................................................... 16

5.3 Removing/Replacing collection drum bag...................................................................................... 16

5.4 Removing/Replacing filter bag ....................................................................................................... 17

5.5 Removing/Replacing canister filter ................................................................................................ 17

6. Troub

7. Diagram and part list ...................................................................................................................... 20

7.1 Diagram for FM350CA ................................................................................................................... 20

7.2 Part list for FM350CA .................................................................................................................... 21

7.3 Wiring diagram .............................................................................................................................. 22

leshooting ............................................................................................................................. 18

1. Safety

This operating instructions

▲explains the meaning and use of the warning notes included in the operating instructions

▲points out the dangers that might arise for you or others if these instructions are not observed. ▲informs you how to a

void dangers.

In addition t

▲the applicable laws and regulations ▲the statutory provisions for accident prevention ▲the prohibition, warnin

If required, t before commissioning the machine.

Always keep this documentation close to the machine.

o these operation instructions, please observe

g and mandatory signs as well as the warning notes on the

he relevant measures to comply with the country-specific regulations must be taken

machine.

1.1 Safety instructions for general machinery

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

WARNING

Some dust created by power sanding, sawing, g may contain chemicals, including lead, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber

our risk from these exposures varies depending on how often you do this type of work. T your exposure to these chemicals, work in a well-ventilated area with approved safety equipment such as du

st masks specially designed to filter out microscopic particles.

rinding, drilling, and other construction activities

o reduce

For your own safety

, read instruction manual before operating the machine. Learn

the machine’s application and limitations as well as the specific hazards peculiar.

Always wear approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles everyday. Eyeglasses are not approved safety glasses.

Dust create

d while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear an approved respirator to reduce your risk.

Always we

ar hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

Keep hands

and clothing away from moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.

1.11 Personal protective equipment

protective suit safety shoes protective gloves protective glasses

Dirty or contaminated personal protective equipment can cause illness. Clean your personal protective equipment after each use and once a week.

1.2 Safety instructions for dust collector

Long-term respiratory damage can occur from using dust collectors without proper use of a respirator. Fire or explosions can result in smoke inhalation, serious burns,

or death—if machine is used to collect incorrect materials, is operated near potential explosion sources, or ducting is improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

INTENDED USE

HAZARDOUS DUST

DUST ALLERGIES

WEAR RESPIRATOR

EMPTYING DUST

DISCONNECTING POWER

SUPPLY

SUSPENDED DUST

PARTICLES AND IGNITION

SOURCES

FIRE SUPPRESSION

IMPELLER

VOIDING SPARKS

OPERA

HAZARDS

TING LOCATION

This dust collector is only intended for collecting wood dust and chips from woodworking machines. Do not use this dust collector to collect metal, dirt, pebbles, drywall, asbestos, lead paint, silica, liquids, aerosols, or any flammable, combustible, or hazardous materials.

Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each work piece material, and always wear a NIOSH-approved respirator to reduce your risk.

Dust from certain woods may cause an allergic reaction in people and animals. Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction.

Fine dust that is too small to be caught in the filter will be blown into the ambient air during operation. Always wear a NIOSHapproved respirator during operation and for a short time after to reduce your risk of permanent respiratory damage.

When emptying dust from the collection container, wear a respirator and safety glasses. Empty dust away from ignition sources and into an approved container.

Turn the switch off, disconnect the dust collector from the power supply, and allow the impeller to come to a complete stop before leaving the machine unattended or doing any service, cleaning, maintenance, or adjustments.

Do not operate the dust collector in areas where explosion risks are high. Areas of high risk include, but are not limited to, areas near pilot lights, open flames, or other ignition sources.

Only operate the dust collector in locations that contain a fire suppression system or have a fire extinguisher nearby.

Do not place your hands or tools near the open inlet during operation for any reason. The powerful suction could easily cause accidental contact with the impeller, which will cause serious personal injury or damage to the machine. Always keep small animals and children away from open dust collection inlets.

Do not allow steel or rocks to strike the impeller—this may produce sparks. Sparks can smolder in wood dust for a long time before a fire is detected. If you accidentally cut into wood containing tramp metal (nails, staples, spikes, etc.), immediately turn off the dust collector, disconnect it from power, and wait for the impeller to stop—then empty the collection container into an approved airtight metal container.

To reduce respiratory exposure to fine dust, locate permanently installed dust collectors away from the working area, or in another room that is equipped with a smoke detector. Do not operate the dust collector in rainy or wet locations—exposure to water may create a shock hazard or decrease the life of the machine.

Plastic dust lines generate high amounts of static electricity as dust chips pass through them. Although rare, sparks caused by static

STATIC

REGULAR CLEANING

normal safety precautions are overlooked or ignored, serious personal injury may occur.

ELECTRICITY

No list of safety guidelines can be complete. Every shop environment is different. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. FOR YOUR OWN SAFETY, READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE.

electricity can cause explosions or fire. To reduce this risk, make sure all dust lines are thoroughly grounded by Using a grounding wire.

Regularly check/empty the collection bags or drum to avoid the buildup of fine dust that can increase the risk of fire. Make sure to regularly clean the surrounding area where the machine is operated—excessive dust buildup on overhead lights, heaters, electrical panels, or other heat sources will increase the risk of fire.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use this unit in damp or wet locations, or expose it to rain. Keep work area well-lighted.

CHILDREN AND VISITORS AWAY. All children and visitors should be kept a

KEEP safe distance from work area. DISCONNECT UNIT before servicing. CHECK DAMAGED PARTS. Before further use of the unit, properly repair or replace any part that is damaged.

2. Technical Specification

The following information represents the detailed data and dimension for reference.

2.1 Specification

MODEL NO. FM300CA FM350CA

Motor Power 1500W 2200W

Fan diameter 305mm 356mm

Inlet diameter 125mm

Number of intake holes 2x100mm

Cartridge Filter size Φ340mm×600mm Φ340mm×800mm

150mm

3x100mm

h / ³m 0531 h / ³m 0511 wolF r iA

Cartridge Filter rate 99% at 1 micro 99% at 1 micro Collection drum size Φ500mm×600mm Φ500mm×600mm

Collection drum volume 0.118m³ 0.118m³ Collection bag size Φ500mm×1100mm

Overall size 1136x654x1810mm 1145x654x1830mm

Packing size 1080X650X1044mm;

Net weight 72.8KG 82.3KG

2.2 Dimensions

Φ370mm×750mm

1150X715X140mm; 650×430×430mm

Φ500x1100mm Φ370x750mm

1160X650X1044mm; 1150X715X140mm; 650×430×430mm

FM350CA-

1900H

3. Assembly

The cyclone dust collector is not pre-assembled. After unpacking, the machine must be installed.

Transport the dust collector in its packing crate to a place near its final installation site before unpacking it. If the packaging shows signs of possible transport damage, take the necessary precautions not to damage the machine when unpacking. If any damage is discovered, the carrier and/or shipper must be notified of this fact immediately to

establish any claim which might arise.

3.1 Grounding instructions

The appliance must be grounded, if it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having equipment-ground conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. For grounded, cord-connected appliances: Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adaptor should be used with this appliance. If the appliance must be reconnected for use on a different type of electric circuit, qualified service personnel should make the reconnection. For a permanently connected appliance: This appliance must be connected to a grounded metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the appliance. Inspect the machine completely and carefully, making sure that all materials, such as shipping documents, instructions and accessories supplied with the machine have been received.

3.2 Placement location

Consider anticipated workpiece sizes and additional space needed for auxiliary stands, work tables, or other machinery when establishing a location for this machine in the shop. See 2.2 Dimensions for reference.

3.3 Unpacking

The machine is packed in three packages (One plywood cases and two cartons.)The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

A. Base J. Vacuum hose

B. Bracket K. Hose clamp T. Casters for base

C. Connecting rod L. Vacuum ring U. End cap

D. Impeller housing M. Dust bag for drum V. Quick–locking clamp

E. Elbow N. Dust bag for filter W. Canister filter

F. Rubber gasket O. Casters for drum X. Bag clamp

G. Rubber gasket P. Drum handle Y. Flexible hose

H. Cyclone funnel Q. Cap for Y adapter Z. Hose clamps

I. Dust collection drum R. Steel clamp

S. Adapter

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

3.4 Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).

3.4.1 Know your cyclone dust collector

A: Motor

B: ON/OFF switch

C: Impeller housing

D: Inlet adapter

E: Intake barrel

F: Cyclone funnel

G: Dust collection drum

H: Canister filter

I: Dust collection bag

J: Casters

3.4.2 To assemble machine

The machine is heavy.

DO NOT over-exert yourself while assemble the machine. 2-3 manpower required to safel

y assemble it.

STEP-1 Install the main bracket. Please refer to the diagram and step 1.1-1.4 for detail diagram.

Fix the casters on the base by hexagon

1.1 socket flat head bolts and flat washers.

1.3 Insert the end cap into the four sides of the base.

1.2 Fix the bracket on the base by hexagon socket flat head bolts and washers.

1.4 Fix the connecting rod to the bracket by long bolts, flat washers and nuts.

STEP-2 Install the dust collection drum, cyclone funnel assembly. Please refer to the diagram and Step 2.1-2.4 for detail diagram.

2.1 Install the 2 inch casters on the bottom of the dust collection drum.

2.3 Connect the cyclone funnel and the drum cover by steel clamps and flexible hose.

2.2 Install the handle on the drum by hexagon socket head bolts, flat washers and self-locking nuts.

2.4 Install the quick-locking handle, then lock the drum cover onto the cyclone funnel by the quick-locking handle.

STEP-3 Install the relevant components on the impeller housing assembly. Please refer to the following diagram

Connect the elbow, rubber gasket and

3.1 impeller housing by hexagon socket pan head screws together.

3.2 Install the connector on the intake barrel by three screws and then buckle the cap on the connector.

STEP-4 Install the dust collection bag on the air filter by bag clamp.