Makita XDG01, XDG02 Instruction Manual
INSTRUCTION MANUAL
MANUAL DE INSTRUCCIONES
Cordless Die Grinder
Recticador Inalámbrico
XDG01
XDG02
IMPORTANT: Read Before Using.
IMPORTANTE: Lea antes de usar.
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model XDG01 XDG02
Max. collet capacity 6.35 mm (1/4")
Wheel Point Max. wheel diameter 36 mm (1-7/16")
Max. mandrel (shank) diameter 6.35 mm (1/4")
Max. mandrel (shank) length 46 mm (1-13/16")
Rated speed (RPM) 26,000 /min
Overall length 402 mm (15-3/4") 307 mm (12-1/8")
Net weight 1.7 kg (3.8 lbs) 2.0 kg (4.4 lbs) 1.4 kg (3.1 lbs) 1.7 kg (3.8 lbs)
Rated voltage D.C. 18 V
Standard battery cartridge BL1815N /
BL1820B
BL1830 /
BL1830B /
BL1840B /
BL1850B /
BL1860B
BL1815N /
BL1820B
BL1830 /
BL1830B /
BL1840B /
BL1850B /
BL1860B
•
Due to our continuing program of research and development, the specications herein are subject to change without notice.
• Specications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
General Power Tool Safety Warnings
WARNING Read all safety warnings and all instruc-
tions. Failure to follow the warnings and instructions may
result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
7.
Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
13.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
3 ENGLISH
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
20. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of re
when used with another battery pack.
25. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and re.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If contact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and chang-
ing accessories.
30. Keep handles dry, clean and free from oil and
grease.
CORDLESS DIE GRINDER SAFETY
WARNINGS
Safety Warnings Common for Grinding Operation:
1.
This power tool is intended to function as a grinder.
Read all safety warnings, instructions, illustrations
and specications provided with this power tool.
Failure to follow all instructions listed below may result
in electric shock, re and/or serious injury.
2.
Operations such as sanding, wire brushing,
polishing or cutting-off are not recommended
to be performed with this power tool. Operations
for which the power tool was not designed may
create a hazard and cause personal injury.
3. Do not use accessories which are not specically designed and recommended by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
4. The RATED SPEED of the accessories must be
at least equal to the maximum speed marked
on the power tool. Accessories running faster
than their RATED SPEED can break and y apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately controlled.
6. The arbour size of accessories must properly
t the collet of the power tool. Accessories that
do not match the mounting hardware of the power
tool will run out of balance, vibrate excessively
and may cause loss of control.
7. Mandrel mounted accessories must be fully
inserted into the collet or chuck. If the mandrel
is insufciently held and/or the overhang of the
wheel is too long, the mounted accessory may
become loose and be ejected at high velocity.
8.
Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks. If power tool or
accessory is dropped, inspect for damage or
install an undamaged accessory. After inspecting
and installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged accesso
-
ries will normally break apart during this test time.
9. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
ying debris generated by various operations .
The dust mask or respirator must be capable of
ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.
10. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may y away and cause injury beyond immediate
area of operation.
4 ENGLISH
11. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden wir-
ing. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
12.
Always hold the tool rmly in your hand(s) during
the start-up. The reaction torque of the motor, as it
accelerates to full speed, can cause the tool to twist.
13. Use clamps to support workpiece whenever
practical. Never hold a small workpiece in
one hand and the tool in the other hand while
in use. Clamping a small workpiece allows you
to use your hand(s) to control the tool. Round
material such as dowel rods, pipes or tubing have
a tendency to roll while being cut, and may cause
the bit to bind or jump toward you.
14. Never lay the power tool down until the accessory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
15. After changing the bits or making any adjust-
ments, make sure the collet nut, chuck or any
other adjustment devices are securely tight-
ened. Loose adjustment devices can unexpect-
edly shift, causing loss of control, loose rotating
components will be violently thrown.
16. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
17. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
18. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
19. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating accessory. Pinching or snagging causes rapid
stalling of the rotating accessory which in turn causes
the uncontrolled power tool to be forced in the direction
opposite of the accessory’s rotation.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
a) Maintain a rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. The operator can control
kickback forces, if proper precautions are taken.
b) Use special care when working corners,
sharp edges etc. Avoid bouncing and snagging
the accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
c) Do not attach a toothed saw blade. Such
blades create frequent kickback and loss of
control.
d) Always feed the bit into the material in the
same direction as the cutting edge is exiting
from the material (which is the same direction
as the chips are thrown). Feeding the tool in the
wrong direction causes the cutting edge of the
bit to climb out of the work and pull the tool in the
direction of this feed.
Safety Warnings Specic for Grinding:
a) Use only wheel types that are recommended
for your power tool and only for recommended
applications.
Additional safety warnings:
20. The tool is intended for use with bonded abrasive wheel points (grinding stones) permanently mounted on plain, unthreaded mandrel
(shanks).
21. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
22. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
23. Use the specied surface of the wheel to perform the grinding.
24. Watch out for ying sparks. Hold the tool so
that sparks y away from you and other persons or ammable materials.
25. Do not leave the tool running. Operate the tool
only when hand-held.
26. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
27. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
28. Check that the workpiece is properly
supported.
29. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure operator safety.
30. Do not use the tool on any materials containing asbestos.
31. Always be sure you have a rm footing. Be
sure no one is below when using the tool in
high locations.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety
rules for the subject product. MISUSE or
failure to follow the safety rules stated in
this instruction manual may cause serious
personal injury.
5 ENGLISH
Symbols
The followings show the symbols used for tool.
volts
direct current
rated speed
revolutions or reciprocation per minute
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical attention right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery burst-
ing causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
FUNCTIONAL
DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery
cartridge
1
2
3
► 1. Button 2. Red indicator 3. Battery cartridge
CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
• Hold the tool and the battery cartridge rmly
when installing or removing battery cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip off your
hands and result in damage to the tool and
battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
6 ENGLISH
CAUTION:
• Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may acci-
dentally fall out of the tool, causing injury to you
or someone around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
Battery protection system
The tool is equipped with a battery protection system.
This system automatically cuts off power to the motor to
extend battery life.
The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
• Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, turn the tool off and stop the
application that caused the tool to become
overloaded. Then turn the tool on to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool
before turning the tool on again.
• Low battery voltage:
The remaining battery capacity is too low
and the tool will not operate. In this situation,
remove and recharge the battery.
NOTE: The overheat protection works only with a
battery cartridge with a star mark.
1
► 1. Star marking
Indicating the remaining battery capacity
(Only for battery cartridges with "B" at the end of the
model number.)
1
2
► 1. Indicator lamps 2. CHECK button
Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.
Off BlinkingLighted
Indicator lamps
Charge the
battery.
0% to 25%
25% to 50%
50% to 75%
75% to 100%
Remaining
capacity
The battery
may have
malfunctioned.
NOTE:
• Depending on the conditions of use and the
ambient temperature, the indication may differ
slightly from the actual capacity.
Switch action
1
► 1. Slide switch
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