Makita XCV04, XCV03 Instruction Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

Corded and Cordless Vacuum Cleaner Aspirateur Batterie Et Filaire Aspiradora Alámbrica / Inalámbrica

XCV03 XCV04

015528

ENGLISH (Original instructions)

SPECIFICATIONS

Model XCV03 XCV04

Standard filter type

Cloth filter (for dry and wet dust)

Powder filter (for dry dust)

DC operation

(with BL1830, ø38 mm (1-1/2") x 2.5 m (98-1/2") hose)

2.1 m3/min (74 cu.ft./min)

Volume flo w

(air)

AC operation

(with ø38 mm (1-1/2") x 2.5 m (98-1/2") hose)

3.6 m3/min (127 cu.ft./min)

DC operation

(with BL1830, ø38 mm (1-1/2") x 2.5 m (98-1/2") hose)

90 hPa

Vac uum

AC operation

(with ø38 mm (1-1/2") x 2.5 m (98-1/2") hose)

240 hPa

Dust 8 L (2.1 gal)

Recoverable

capacity

Water 6 L (1.6 gal) -

Dimensions (L x W x H) 366 mm x 334 mm x 368 mm (14-3/8" x 13-1/8" x 14-1/2")

Rated voltage (operation with batteries) DC 36 V

Standard battery cartridges

BL1815N, BL1820, BL1820B, BL1830, BL1840, BL1840B, BL1850, BL1850B

Net weight (with BL1815N / BL1820) 8.6 kg (19.0 lbs) 9.3 kg (20.5 lbs)

Net weight (with BL1830 / BL1840 / BL1850) 9.2 kg (20.3 lbs) 9.9 kg (21.8 lbs)

Safety class /II

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications may differ from country to country.

• Weight according to EPTA-Procedure 01/2003

• For wet dust, the float and the water filter or cloth filter are required.

USA022-1

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precautions should always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE.

WARNING

- To reduce the

risk of fire, electric shock or injury:

1. Do not leave appliance when plugged in or battery fitted. Unplug from outlet and remove battery

from appliance when not in use and before servicing.

2. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

3. Use only as described in this manual. Use only manufacturer's recommended attachments.

4. Do not use with damaged cord, plug or battery. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.

5. Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.

6. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

7. Do not handle plug or appliance with wet hands.

8. Do not put any object into openings.

Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.

9. Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

10. Turn off all controls before unplugging or removing the battery cartridge.

11. Use extra care when cleaning on stairs.

12. Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may be present.

13. Use only the charger supplied by the manufacturer to recharge.

14. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

15. This appliance is provided with double insulation. Use only identical replacement parts. See instructions for Servicing of Double-Insulated Appliances.

16. Do not use without filters in place.

17. Do not charge the battery outdoors.

18. Use power tools only with

specifically designated battery packs. Use of any other battery packs

may create a risk of injury and fire.

19. When battery pack is not in use,

keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

20. Under abusive conditions, liquid

may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

21. (For the powder filter models.)

Do not use on wet surfaces. Do not expose to rain. Store indoors.

22. (For the cloth filter models.)

Do not expose to rain. Store indoors.

23. Always install float before any wet pick-up operation.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICING OF DOUBLEINSULATED APPLIANCES

A double-insulated appliance is marked with one or more of the following: The words "DOUBLE INSULATION" or "DOUBLE INSULATED" or the double insulation symbol (square within a square).

000006

In a double-insulated appliance, two systems of insulation are provided instead of grounding. No grounding means is provided on a double-insulated appliance, nor should a means for grounding be added to the appliance. Servicing a doubleinsulated appliance requires extreme care and knowledge of the system, and should be done only by qualified service personnel. Replacement parts for a double-insulated appliance must be identical to the parts they replace.

Polarization instructions

To reduce the risk of electric shock, this appliance has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

Table 1: Minimum gage for cord

Ampere Rating

Volts

Total length of cord in feet

More Than Not More Than

120V 25 ft. 50 ft. 100 ft. 150 ft.

AWG

16 16 14

1416

Not Recommended

220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.

000300

SAVE THESE INSTRUCTIONS.

This appliance is intended for commercial use.

ENC007-10

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating

immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with

any conductive material.

(2) Avoid storing battery cartridge

in a container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge

to water or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike

battery.

9. Do not use a damaged battery.

10. Follow your local regulations

relating to disposal of battery.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita

batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

Use with AC power:

WARNING:

• Before plugging the cleaner, always

make sure that the cleaner is switched off. Plugging the cleaner

with the switch on may cause an unexpected start resulting in serious personal injury.

015533

Connect the plug to a power supply.

015549

The AC power indicator lights up when setting the stand-by switch to "I" side.

NOTE:

• Even operating in DC power mode ,

the tool is automatically changed into AC power mode when plugged in.

• If the tool is unplugged during

operation with the battery inserted, the cleaner gets into stand-by state.

Use with battery: Installing or removing battery

cartridge

CAUTION:

• Always be sure that the cleaner is

switched off, unplugged, and the battery cartridge is removed before adjusting or checking function on the tool.

1. AC power indicator

1. Plug (the shape and cord length may differ from country to country)

• Hold the cleaner and the battery

cartridge firmly when installing or removing battery cartridge. Failure to

hold the cleaner and the battery cartridge firmly may cause them to slip off your hands and result in damage to the cleaner and battery cartridge and a personal injury.

• Be careful not to pinch your fingers

when opening or closing the battery cover. Failure to do so may cause

personal injury.

015530

To install the battery cartridge, release the lock first, and open the battery cover. And then, insert the battery cartridge.

015531

Align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. Then lock the battery cover. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

NOTICE:

• Remove the plug of the cleaner from

the extension cord when using the cleaner with the batteries.

CAUTION:

• Always install the battery cartridge fully

in place. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

• Do not install the battery cartridge

forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

NOTE:

• The cleaner does not work with only

one battery cartridge.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions. In some conditions, the indicators light up.

Overload protection

If the tool is overloaded, the tool stops automatically. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection for tool

On Blinking

015485

When the tool is overheated, the tool stops automatically, and the battery indicator blink about 60 seconds. In this situation, let the tool cool down before turning the tool on again.

Overdischarge protection

When the battery capacity becomes low, the tool stops automatically. If the product does not operate even when the switches are operated, remove the batteries from the tool and charge the batteries.

Remaining battery capacity indication

015550

1. Check button

1. Battery cartridge

1. Lock

2. Battery cover

1 212

015674

Press the check button to make the battery indicators show the remaining battery capacities. The battery indicators correspond to each battery.

Remaining battery capacity indication

Battery indicator status

Remaining battery capacity

50% - 100%

20% - 50%

0% - 20%

Charge the battery

On Off

Blinking

015527

Indicating the remaining battery capacity

(Only for battery cartridges with "B" at the end of the model number.)

015676

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.

Off

BlinkingLighted

Indicator lamps

Charge the

battery.

0% to 25%

25% to 50%

50% to 75%

75% to 100%

Remaining

capacity

The battery

may have

malfunctioned.

015658

NOTE:

•

Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Switch action

015529

To start the cleaner:

1. Set the stand-by switch to the "I" side. The cleaner gets into stand-by state.

2. Press the power button.

To make the cleaner get into stand-by mode, press the power button again. To turn off the cleaner, set the stand-by switch to the "O" side.

The suction power can be adjusted according to your work need. Suction power can be increased by turning the suction force adjusting knob from the

symbol to the symbol.

NOTICE:

• Always set the stand-by switch to the

"O" side when not using the cleaner for long time. The cleaner consumes power during stand-by state.

1. Stand-by switch

2. Power button

3. Suction force adjusting knob

1. Indicator lamps

2. Check button

Auto-suction stop during wet suction operation (for the cloth filter model)

WARNING:

• Do not use for a long time while the

float is at work. Using the cleaner with its float at work for a long time can cause overheat, resulting in the cleaner deformation.

• Do not pick up foam or soapy liquid.

Picking up foam or soapy liquid can cause foam to come out of air exit before the float works. Continuing to using in this condition may cause an electric shock and breakage of the

cleaner. Auto-suction stop works only when using with the float and float cage. The cleaner has a float mechanism that prevents water from immersing into the motor when picking up more than a certain amount of water. When the tank is full and the cleaner no longer picks up water, switch off the cleaner and empty the tank.

Locking or unlocking the caster

011611

To lock the caster with a stopper, lower the stopper lever and the caster no longer will rotate. To release the caster from the locked position, raise the stopper lever. Locking the caster is convenient when storing the cleaner, stopping the work on the way and keeping the cleaner still. To operate the stopper, move it by hand.

NOTE:

• When moving the cleaner, make sure

that the caster is unlocked. Moving the

cleaner with the caster in the locked

position may cause damage to the

caster.

Carriage handle

015545

When carrying the cleaner, carry it by holding the handle on the head. The handle is retractable at the head when not in use.

PARTS DESCRIPTION

Model XCV03

(Cloth filter (for dry and wet dust) model)

015616

1. Tank cover

2. Float

3. Float cage

4. Cloth filter

5. Tank

1. Caster

2. Stopper lever

3. FREE position

4. LOCK position

Model XCV04

(Powder filter (for dry dust) model)

015617

ASSEMBLY

CAUTION:

• Always be sure that the cleaner is

switched off, unplugged, and the

battery cartridge is removed before

carrying out any work on the cleaner.

• Always wear dust mask during

assembly or maintenance.

Installing the powder filter and prefilter (for dry dust) (optional accessory for cloth filter model)

CAUTION:

• Never pick up water or other liquids or

wet dusts when using the powder filter.

Picking up such things may cause the

powder filter breakage.

015534

015551

To use powder filter, remove the float cage and float by removing the bolts. Place the prefilter in the tank. Next, mount the damper on the powder filter and then place them in the prefilter. When installing powder filter and prefilter, align the mounting position marking on each of them with that one at the top of the tank. Finally, mount the tank cover and lock it.

NOTE:

• Before using the powder filter, make

sure that prefilter and damper are always used together. It is not allowed to install powder filter solely.

1. Float

2. Float cage

1. Tank cover

2. Powder filter

3. Damper

4. Prefilter

5. Tank

6. Mounting position marking

1. Tank cover

2. Powder filter

3. Damper

4. Prefilter

5. Tank

Installing the water filter (for cloth filter model) (optional accessory)

CAUTION:

• Never pick up water or wet dust without

the float and the cloth filter or the water

filter.

• For picking up wet dust, make sure that

the float cage and the float are installed

on the cleaner.

• When installing the water filter on the

tank, set it tight at the opening of the

tank so that the hook of the water filter

engages the tank opening firmly and

there is no space between the water

filter and the tank.

NOTICE:

• It is recommended using water filter

when picking up large amount of water

repeatedly. Otherwise vacuum ability

may be reduced in case of cloth filter.

015532

To pick up water or wet dust only, the water filter is more suitable than the cloth filter. When installing the water filter, align its mounting position mark with the one on the tank.

Installing the paper pack (optional accessory)

WARNING:

• When using the paper pack, also use

the cloth filter or prefilter together that

is preinstalled on the tool. Failure to

use the cloth filter / prefilter together

may cause unusual noise and heat,

resulting in a fire.

CAUTION:

(For the cloth filter model)

• Never pick up water or other liquids or

wet dusts when using the paper pack.

Picking up such things may cause the

paper pack breakage.

• Before using the paper pack, make

sure that powder filter (optional accessory), damper (optional accessory) and prefilter are always used together.

(For the powder filter model)

• Before using the paper pack, make

sure that powder filter, damper and prefilter are always used together.

1. Remove the rubber holder.

015535

2. Extend the paper pack.

3. Align the paper pack opening with the dust suction opening of the cleaner.

4. Insert the cardboard of the paper pack onto the holder so that it is positioned at the end beyond the detent protrusion.

015536

Installing the polyethylene bag

Cleaner can also be used without polyethylene bag. However, using polyethylene bag is easier to empty the tank without letting your hands dirty.

1. Paper pack

2. Holder

1. Rubber holder

1. Water filter

2. Tank

3. Mounting position marking

015542

Spread the polyethylene bag in the tank. Insert it between the holder plate and the tank, and pull it to the hose inlet. Spread the bag around the top of the tank so that the prefilter edge can catch and hold the bag securely.

NOTE:

• A polyethylene bag available on the

market can be used. 0.04 mm or thicker one is recommended.

• Too much dust will tear the bag easily,

so do not collect the dust more than the half of the bag capacity.

Emptying the polyethylene bag

WARNING:

• Always make sure that the cleaner is

switched off and unplugged before emptying the polyethylene bag. Failure to do so may cause an electric shock and serious personal injury.

CAUTION:

• Do not apply a great impact on the float

cage and tank. Applying a great impact may cause deformation and damage to the parts.

• Empty the tank at least once a day

although this depends on picked-up dust volume in the tank. Or, the suction force will weaken and the motor may be broken.

• Do not grab the hook when emptying

the tank. Grabbing the hook may cause the hook to break.

Unhook and lift up the tank cover.

015544

Shake off the dust from the cloth filter / powder filter and then take the polyethylene bag out of the tank.

NOTE:

• Take the polyethylene bag carefully out

of the tank so that the polyethylene bag cannot be caught and torn by the protrusion inside the tank when emptying it.

• Empty the polyethylene bag before it

becomes full. Too much dust in the tank may cause the polyethylene bag to be torn.

Installing the tool box

015537

1. Release the lock of the battery cover, and open the battery cover.

2. Set the rails on the tool box along the grooves on the housing.

3. Close the battery cover and apply the lock.

015538

The tool box is convenient for carrying batteries, extension code, pipe, or cuffs.

1. Holder plate

2. Polyethylene bag

Connecting the hose

CAUTION:

• Never force the hose for bending or

stamp it. Never move the cleaner by a hose. Forcing, stamping and pulling the hose may cause a breakage or deformation of the hose.

• When picking up large wastes such as

planer carvings, concrete dusts or similar other than small wastes, use the 38 mm inner diameter hose (optional accessory). Using the 28 mm inner diameter hose (optional accessory) may cause a hose stuffing and damage.

015541

Insert the hose onto the mounting port of the tank and turn it clockwise until it locks.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched

off, unplugged, and the battery cartridge is removed before attempting to perform inspection or maintenance.

Storage of power supply cord

015724

You can wind up the power supply cord around the tool box.

Storage of accessories

015539

015618

The pipes can be placed into the pipe holder when not using the cleaner for a short time.

015548

The hose can be stored around the tool by connecting each ends.

Cleaning

CAUTION:

• Never use gasoline, benzine, thinner,

alcohol or the like. Discoloration, deformation or cracks may result.

Cleaning of cloth filter (for the cloth filter model)

015543

Clogged cloth filter causes poor suction performance. Clean out the cloth filter from time to time. To remove dust or particles adhering to the cloth filter, shake the frame bottom quickly several times.

Cleaning of powder filter and prefilter (for the powder filter model)

Clogged powder filter, prefilter and damper cause poor suction performance. Clean out the filters and dampers from time to time. To remove dust or particles adhering to the filters, shake the frame bottom quickly several times.

015547

Occasionally wash the powder filter in water, rinse and dry thoroughly in the shade before use. Never wash filters in a washing machine.

NOTE:

• Do not rub and scratch the powder filter,

the prefilter or the damper with hard objects such as a brush and a paddle.

• The filters wear out in course of time. It

is recommended to have some spares

for them. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory

or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Makita genuine battery and charger

• Hose

• Front cuffs (22, 24, 38)

• Straight pipe

• Corner nozzle

• Round brush

• Powder filter (for dry dust)

• Damper

• Prefilter

• Nozzle assembly

• Bent pipe

• Polyethylene bag

• Water Filter (option for the cloth filter

model)

• Paper pack

• Holder set

NOTE:

• Some items in the list may be included

in the tool package as standard

accessories. They may differ from

country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

EN0006-1

+ 30 hidden pages

Makita XCV04, XCV03 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual