Makita XCU03 Instruction Manual

INSTRUCTION MANUAL MANUAL DE INSTRUCCIONES
Cordless Chain Saw Electrosierra Inalámbrica
XCU03
IMPORTANT: Read Before Using. IMPORTANTE: Lea antes de usar.
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: XCU03
Overall length (without guide bar) 443 mm
(17-1/2″)
Rated voltage D.C. 36 V
Standard battery cartridge BL1815N, BL1820B, BL1830, BL1830B, BL1840B, BL1850B,
BL1860B
Net weight (when using BL1815N)
with 90PX 4.6 kg
(10.2 lbs)
4.7 kg
(10.4 lbs)
4.8 kg
(10.6 lbs)
with 91PX 4.7 kg
(10.4 lbs)
4.8 kg
(10.6 lbs)
4.9 kg
(10.7 lbs)
Guide bar Guide bar length 300 mm
(12″)
350 mm
(14″)
(Standard guide
bar)
400 mm
(16″)
Cutting length 280 mm
(11″)
330 mm
(13″)
375 mm
(14-3/4″)
Saw chain type (refer to the table below)
90PX 91PX
Sprocket Number of teeth 6
Pitch 3/8″
Recommended guide bar length 300 - 400 mm (12 - 16″)
Chain speed 0 - 20 m/s
(0 - 1,200 m/min)
(0 - 3,940 ft/min)
Chain oil tank volume 200 cm
3
Saw chain and guide bar
Saw chain Type 90PX 91PX
Number of drive links
46 52 56 46 52 56
Guide bar Guide bar
length
300 mm
(12″)
350 mm
(14″)
400 mm
(16″)
300 mm
(12″)
350 mm
(14″)
400 mm
(16″)
Part No. 165245-8 165246-6 165247-4 165200-0 165201-8 165202-6
Pitch 3/8″ 3/8″
Gauge 1.1 mm
(0.043″)
1.3 mm
(0.050″)
Type Sprocket nose bar
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications and battery cartridge may differ from country to country.
Weight, with battery cartridge, according to EPTA-Procedure 01/2003
WARNING: Use appropriate combination of the guide bar and saw chain. Otherwise personal injury may
result.
3 ENGLISH
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings and
all instructions. Failure to follow the warnings and
instructions may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an exten­sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of a GFCI
reduces the risk of electric shock.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions
will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source
and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak­ing into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of re
when used with another battery pack.
2. Use power tools only with specically desig- nated battery packs. Use of any other battery
packs may create a risk of injury and re.
4 ENGLISH
3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If con-
tact accidentally occurs, ush with water. If
liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause
irritation or burns.
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
3. Keep handles dry, clean and free from oil and grease.
Cordless Chain saw safety warnings
1.
Keep all parts of the body away from the saw chain when the chain saw is operating. Before you start the chain saw, make sure the saw chain is not contacting anything. A moment of inattention
while operating chain saws may cause entanglement of your clothing or body with the saw chain.
2. Always hold the chain saw with your right
hand on the rear handle and your left hand on the front handle. Holding the chain saw with a
reversed hand conguration increases the risk of personal injury and should never be done.
3.
Hold the power tool by insulated gripping sur­faces only, because the saw chain may contact hidden wiring. Saw chains contacting a "live" wire
may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
4. Wear safety glasses and hearing protection. Further protective equipment for head, hands,
legs and feet is recommended. Adequate protec­tive clothing will reduce personal injury by ying
debris or accidental contact with the saw chain.
5.
Do not operate a chain saw in a tree. Operation of a
chain saw while up in a tree may result in personal injury.
6. Always keep proper footing and operate the
chain saw only when standing on xed, secure
and level surface. Slippery or unstable surfaces such as ladders may cause a loss of balance or control of the chain saw.
7.
When cutting a limb that is under tension be alert for spring back. When the tension in the wood bres
is released the spring loaded limb may strike the operator and/or throw the chain saw out of control.
8.
Use extreme caution when cutting brush and sap­lings. The slender material may catch the saw chain
and be whipped toward you or pull you off balance.
9. Carry the chain saw by the front handle with
the chain saw switched off and away from your body. When transporting or storing the chain
saw always t the guide bar cover. Proper handling of the chain saw will reduce the likelihood of accidental contact with the moving saw chain.
10. Follow instructions for lubricating, chain ten- sioning and changing accessories. Improperly tensioned or lubricated chain may either break or increase the chance for kickback.
11. Keep handles dry, clean, and free from oil and grease. Greasy, oily handles are slippery causing loss of control.
12. Cut wood only. Do not use chain saw for pur- poses not intended. For example: do not use chain saw for cutting plastic, masonry or non­wood building materials. Use of the chain saw for operations different than intended could result in a hazardous situation.
13. Causes and operator prevention of kickback: Kickback may occur when the nose or tip of the
guide bar touches an object, or when the wood
closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a sudden reverse reaction, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide
bar rapidly back towards the operator. Either of
these reactions may cause you to lose control of the saw which could result in serious personal
injury. Do not rely exclusively upon the safety devices built into your saw. As a chain saw user,
you should take several steps to keep your cutting
jobs free from accident or injury.
Kickback is the result of tool misuse and/or incor­rect operating procedures or conditions and can be avoided by taking proper precautions as given below:
Maintain a rm grip, with thumbs and ngers
encircling the chain saw handles, with both hands on the saw and position your body and arm to allow you to resist kickback forces. Kickback forces can be controlled by the operator, if proper precautions are taken. Do not let go of the chain saw.
Do not overreach and do not cut above
shoulder height. This helps prevent unin­tended tip contact and enables better control of the chain saw in unexpected situations.
Only use replacement bars and chains spec-
ied by the manufacturer. Incorrect replace-
ment bars and chains may cause chain breakage and/or kickback.
Follow the manufacturer’s sharpening and
maintenance instructions for the saw chain. Decreasing the depth gauge height can lead to increased kickback.
5 ENGLISH
14. Before starting work, check that the chain saw is in proper working order and that its condition complies with the safety regulations. Check in particular that:
The chain brake is working properly;
The run-down brake is working properly;
The bar and the sprocket cover are tted
correctly;
The chain has been sharpened and ten-
sioned in accordance with the regulations.
15. Do not start the chain saw with the chain cover being installed on it. Starting the chain saw with the chain cover being installed on it may cause the chain cover to thrown out forward resulting in
personal injury and damage to objects around the
operator.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
feet per minute
parts number of applicable saw chain and guide bar
Important safety instructions for battery cartridge
1.
Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical atten­tion right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge: (1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require­ments.
For commercial transports e.g. by third parties, forwarding agents, special requirement on pack­aging and labeling must be observed. For preparation of the item being shipped, consult­ing an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car­tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem­perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).
6 ENGLISH
PARTS DESCRIPTION
2
1
17
3
4
56
11
13
15
12
18
7
81
0
16
9
14
1 Battery cartridge 2 Front hand guard 3 Guide bar
4 Saw chain 5 Lever 6 Adjusting dial
7 Check button 8 Capacity indicator 9 Main power lamp
10 Main power switch 11 Lock-off lever 12 Rear handle
13 Switch trigger 14 Front handle 15 Oil tank cap
16 Chain catcher 17 Adjusting screw (for oil pump) 18 Guide bar cover
7 ENGLISH
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before adjusting or checking function on the tool.
Installing or removing battery cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip off your hands
and result in damage to the tool and battery cartridge
and a personal injury.
1
2
3
1. Red indicator 2. Button 3. Battery cartridge
To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
NOTE: The tool does not work with only one battery cartridge.
NOTE: Pay attention to the position of your n- gers when installing the battery. The button will be depressed unintentionally.
Tool / battery protection system
The tool is equipped with a tool/battery protection sys­tem. This system automatically cuts off power to the motor to extend tool and battery life. The tool will auto­matically stop during operation if the tool or battery is placed under one of the following conditions.
Overload protection
When the tool is operated in a manner that causes it
to draw an abnormally high current, the tool automat­ically stops and the main power lamp will blink. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.
Overheat protection
When the tool is overheated, the tool automatically
stops and the capacity indicator lamp will blink as illus­trated. In this situation, let the tool cool down before turning the tool on again.
Capacity indicator status Status
On
Off
Blinking
Overheated.
Overdischarge protection
When the battery capacity becomes low, the tool stops
automatically. If the product does not operate even when the switches are operated, remove the batteries from the tool and charge the batteries.
Indicating the remaining battery capacity
1
2
1. Check button 2. Capacity indicator
The remaining battery capacity is shown while you are pressing the check button. The capacity indicators correspond to each battery.
8 ENGLISH
Capacity indicator status Remaining
battery
capacity
On
Off
Blinking
50% to 100%
20% to 50%
0% to 20%
Charge the
battery
Indicating the remaining battery capacity
Only for battery cartridges with the indicator
1
2
1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi­cate the remaining battery capacity. The indicator lamps light up for few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
Main power switch
WARNING: Always turn off the main power
switch when not in use.
To stand by the chain saw, press the main power switch until the main power lamp lights up. To turn off, press the main power switch again.
1
1. Main power switch
NOTE: The main power lamp brinks if the switch
trigger is pulled under unoperatable conditions. The lamp blinks if you
turn on the main power switch while holding down the lock-off lever and the switch trigger;
pull the switch trigger while the chain brake is applied;
release the chain brake while holding down the
lock-off lever and pulling the switch trigger.
NOTE: This chain saw employs the auto power-off function. To avoid unintentional start up, the main power switch will automatically shut down when the switch trigger is not pulled for a certain period after the main power switch is turned on.
Switch action
WARNING: For your safety, this tool is
equipped with lock-off lever which prevents the tool from unintended starting. NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off lever. Return the tool to our authorized service center for proper repairs BEFORE further usage.
WARNING: NEVER tape down or defeat pur-
pose and function of lock-off lever.
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
9 ENGLISH
NOTICE: Do not pull the switch trigger hard with-
out pressing the lock-off lever. This can cause switch breakage.
To prevent the switch trigger from being accidentally pulled, a lock-off lever is provided. To start the tool, depress the lock-off lever and pull the switch trigger. Release the switch trigger to stop.
21
1. Switch trigger 2. Lock-off lever
Checking the chain brake
CAUTION: Hold the chain saw with both
hands when switching it on. Hold the rear handle with your right hand, the front handle with your left. The bar and the chain must not be in contact with any object.
CAUTION: Should the saw chain not stop
immediately when this test is performed, the saw may not be used under any circumstances. Consult our authorized service center.
1. Press the lock-off lever, then pull the switch trig-
ger. The saw chain starts immediately.
2. Push the front hand guard forwards with the back of your hand. Make sure that the chain saw comes to an immediate standstill.
2 3
1
23
1
1. Front hand guard 2. Unlocked position 3. Locked
position
Checking the run-down brake
CAUTION: If the saw chain does not stop
within one second in this test, stop using the chain saw and consult our authorized service center.
Run the chain saw then release the switch trigger com­pletely. The saw chain must come to a standstill within one second.
Adjusting the chain lubrication
You can adjust the oil pump feed rate with the adjusting screw. The amount of oil can be adjusted using the
universal wrench.
1
1. Adjusting screw
10 ENGLISH
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed before carrying out any work on the tool.
CAUTION: Do not touch the saw chain with
bare hands. Always wear gloves when handling the saw chain.
Removing or installing saw chain
CAUTION: The saw chain and the guide bar
are still hot just after the operation. Let them cool down enough before carrying out any work on the tool.
To remove the saw chain, perform the following steps:
1. Pull the lever up while pressing its edge.
1
1. Lever
2. Turn the adjusting dial to "-" direction to release
the saw chain tension.
1
1. Adjusting dial
3. Turn the lever counterclockwise until the sprocket
cover comes off.
1 2
1. Lever 2. Sprocket cover
4. Remove the sprocket cover then remove the saw
chain and guide bar from the chain saw body. To install the saw chain, perform the following steps:
1. Make sure the direction of the chain. The arrow mark on the chain shows the direction of the chain.
2. Fit in one end of the saw chain on the top of the guide bar and the other end around the sprocket.
1
1. Sprocket
3. Rest the guide bar in place on the chain saw.
4. Turn the adjusting dial to "-" direction to slide the
adjusting pin in the direction of arrow.
1
1. Adjusting pin
5. Place the sprocket cover on the chain saw so that
the adjusting pin is positioned in a small hole on the
guide bar.
11 ENGLISH
2
1
3
1. Sprocket cover 2. Guide bar 3. Hole
6. Turn the lever clockwise fully and a quarter turn
back to keep looseness for adjusting the chain tension.
7. Turn the adjusting dial to adjust the chain tension.
8. Turn the lever clockwise until the sprocket cover is
secured then return it to the original position.
2
1
1. Lever 2. Sprocket cover
Adjusting saw chain tension
CAUTION: Carry out the procedure of install-
ing or removing saw chain in a clean place free from sawdust and the like.
CAUTION: Do not tighten the saw chain too
much. Excessively high tension of saw chain may
cause breakage of saw chain, wear of the guide bar
and breakage of the adjusting dial.
CAUTION: A chain which is too loose can
jump off the bar and it may cause an injury accident.
The saw chain may become loose after many hours of use. From time to time check the saw chain tension before use.
1. Press and fully open the lever until it clicks. Turn it counterclockwise a little to loosen sprocket cover lightly.
1 2
1. Lever 2. Sprocket cover
2. Lift up the guide bar tip slightly and adjust the
chain tension. Turn the adjusting dial to the "-" direction
to loosen, turn to the "+" direction to tighten. Tighten the
saw chain until the lower side of the saw chain ts in the
guide bar rail as illustrated.
2
3
1
1. Adjusting dial 2. Guide bar 3. Saw chain
3. Keep holding the guide bar lightly and tighten the
sprocket cover. Make sure that the saw chain does not loose at the lower side.
4. Return the lever to the original position.
2
1
1. Lever 2. Sprocket cover
Make sure the saw chain ts snugly against the lower
side of the bar.
12 ENGLISH
OPERATION
Lubrication
Saw chain is automatically lubricated when the tool is in operation. Check the amount of remaining oil in the oil tank periodically.
To rell the tank, lay the chain saw on its side and
remove the oil tank cap. The proper amount of oil is 200
ml. After relling the tank, make sure that the oil tank
cap is tightened securely.
1
2
1. Oil tank cap 2. Oil tank (translucent)
After relling, hold the chain saw away from the
tree. Start it and wait until lubrication on saw chain is adequate.
NOTICE: When lling the chain oil for the rst
time, or relling the tank after it has been com-
pletely emptied, add oil up to the bottom edge of
the ller neck. The oil delivery may otherwise be
impaired.
NOTICE: Use the saw chain oil exclusively for
Makita chain saws or equivalent oil available in the market.
NOTICE: Never use oil including dust and parti-
cles or volatile oil.
NOTICE: When pruning trees, use botanical oil.
Mineral oil may harm trees.
NOTICE: Before the cutting operation, make sure
that the provided oil tank cap is screwed in place.
WORKING WITH THE CHAIN SAW
CAUTION: The rst time user should, as a
minimum practice, do cutting logs on a saw-horse or cradle.
CAUTION: When sawing precut timber, use a
safe support (saw horse or cradle). Do not steady the workpiece with your foot, and do not allow anyone else to hold or steady it.
CAUTION: Secure round pieces against
rotation.
CAUTION: Keep all parts of the body away
from the saw chain when the motor is operating.
CAUTION: Hold the chain saw rmly with
both hands when the motor is running.
CAUTION: Do not overreach. Keep proper
footing and balance at all times.
NOTICE: Never toss or drop the tool. NOTICE: Do not cover the vents of the tool.
Bring the bottom edge of the chain saw body into contact with the branch to be cut before switching on. Otherwise it may cause the guide bar to wobble, result-
ing in injury to operator. Saw the wood to be cut by just
moving it down by using the weight of the chain saw.
If you cannot cut the timber right through with a single stroke:
Apply light pressure to the handle and continue sawing and draw the chain saw back a little; then apply the spike bumper a little lower and nish the cut by raising
the handle.
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