Makita XCU02Z User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Chain Saw Tronçonneuse sans Fil Electrosierra Inalámbrica

XCU02

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

014677

ENGLISH (Original instructions)

SPECIFICATIONS

Model XCU02

Chain speed 8.3 m/s (500 m/min) (1,650 ft/min)

Length of guide bar 300 mm (12")

Guide bar part No 165245-8

Guide bar type Sprocket nose bar

Saw chain

Number of teeth 6

Overall length (without guide bar) 316 mm (12-1/2")

Net weight 4.1 kg (9.0 lbs) 4.7 kg (10.3 lbs)

Standard battery cartridges BL1815N BL1830, BL1840

Rated voltage D.C. 36 V

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

Type 90P X Pitch 3/8"

No. of drive links 46

GEA006-2

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal Safety

10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting

to power source and/or battery pack, picking up or carrying the tool. Carrying power tools

with your finger on the switch or energising power tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving parts.

16. If devices are provided for the connection of

dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-

related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the

power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire when used with another battery pack.

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery

may cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the

safety of the power tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30.

Keep handles dry, clean and free from oil and grease.

GEB071-7

Cordless Chain saw safety warnings:

1. Keep all parts of the body away from the saw chain when the chain saw is operating. Before you start the chain saw, make sure the saw chain is not contacting anything. A moment of

inattention while operating chain saws may cause entanglement of your clothing or body with the saw chain.

2. Always hold the chain saw with your right

hand on the rear handle and your left hand on the front handle. Holding the chain saw with a

reversed hand configuration increases the risk of personal injury and should never be done.

3. Hold the power tool by insulated gripping

surfaces only, because the saw chain may contact hidden wiring. Saw chains contacting a

"live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Wear safety glasses and hearing protection. Further protective equipment for head, hands, legs and feet is recommended.

Adequate protective clothing will reduce personal injury by flying debris or accidental contact with the saw chain.

5. Do not operate a chain saw in a tree. Operation

of a chain saw while up in a tree may result in personal injury.

6. Always keep proper footing and operate the

chain saw only when standing on fixed, secure and level surface. Slippery or unstable

surfaces such as ladders may cause a loss of balance or control of the chain saw.

7. When cutting a limb that is under tension be alert for spring back. When the tension in the wood fibres is released the spring loaded limb may strike the operator and/or throw the chain saw out of control.

8. Use extreme caution when cutting brush and saplings. The slender material may catch the saw chain and be whipped toward you or pull you off balance.

Carry the chain saw by the front handle with the chain saw switched off and away from your body. When transporting or storing the chain saw always fit the guide bar cover.

Proper handling of the chain saw will reduce the likelihood of accidental contact with the moving saw chain.

10. Follow instructions for lubricating, chain tensioning and changing accessories. Improperly tensioned or lubricated chain may either break or increase the chance for kickback.

11. Keep handles dry, clean, and free from oil and grease. Greasy, oily handles are slippery causing loss of control.

12. Cut wood only. Do not use chain saw for

purposes not intended. For example: do not use chain saw for cutting plastic, masonry or non-wood building materials. Use of the chain

saw for operations different than intended could result in a hazardous situation.

13. Causes and Operator Prevention of Kickback:

Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a sudden reverse reaction, kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw which could result in serious personal injury. Do not rely exclusively upon the safety devices built into your saw. As a chain saw

user, you should take several steps to keep your cutting jobs free from accident or injury. Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:

− Maintain a firm grip, with thumbs and fingers encircling the chain saw handles, with both hands on the saw and position your body and arm to allow you to resist kickback forces. Kickback forces can be

controlled by the operator, if proper precautions are taken. Do not let go of the chain saw.

014673

− Do not overreach and do not cut above shoulder height. This helps prevent

unintended tip contact and enables better control of the chain saw in unexpected situations.

− Only use replacement bars and chains specified by the manufacturer. Incorrect

replacement bars and chains may cause chain breakage and/or kickback.

− Follow the manufacturer’s sharpening and maintenance instructions for the saw chain. Decreasing the depth gauge height

can lead to increased kickback.

14. Before starting work, check that the chain saw is in proper working order and that its condition complies with the safety regulations. Check in particular that:

• The chain brake is working properly;

• The run-down brake is working properly;

• The bar and the sprocket cover are fitted

correctly;

• The chain has been sharpened and tensioned

in accordance with the regulations;

15. Do not start the chain saw with the chain cover being installed on it. Starting the chain saw with the chain cover being installed on it may cause the chain cover to thrown out forward resulting in personal injury and damage to objects around the operator.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

USD307-1

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ feet per minute

･ parts number of applicable saw chain

and guide bar

ENC007-8

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. Follow your local regulations relating to

disposal of battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge once in every six months if you do not use it for a long period of time.

PARTS DESCRIPTION

Lever

123

456

Battery cartridge

Saw chain

789

Front hand guard Top handle

Carabinar (rope attachment point)

Sprocket cover Adjusting dial

Guide bar

014649

Chain catcher

Switch trigger Front handle Spike bumper

Adjusting screw for oil

pump (at the bottom)

Guide bar cover Lock-off button

11 12

1413

----

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

1. Red indicator

014650

CAUTION:

• Always switch off the tool before installing or

removing of the battery cartridge.

• Hold the tool and the battery cartridge firmly

when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge

and a personal injury. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the

red indicator cannot be seen. If not, it may

accidentally fall out of the tool, causing injury to

you or someone around you.

• Do not install the battery cartridge forcibly. If the

cartridge does not slide in easily, it is not being

inserted correctly.

NOTE:

• The tool does not work with only one battery

cartridge.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery are placed under one of the following conditions. In some conditions, the indicators light up.

2. Button

3. Battery cartridge

Overload protection

When the tool is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection for battery / tool

When the battery / tool is overheated, the tool stops automatically without any indication. The tool does not start even if pulling the switch trigger. In this situation, let the battery / tool cool before turning the tool on again.

NOTE:

The battery overheat protection works only with a battery cartridge with a star marking.

012128

1. Star marking

Overdischarge protection

1. Battery indicator

014658

When the remaining battery capacity gets low, the battery indicator blinks on the applicable battery side. By further use, the tool stops and the battery indicator lights up about 10 seconds. In this situation, charge the battery cartridge.

Switch action

CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.

1. Lock-off button

2. Switch trigger

Adjusting the chain lubrication

1. Adjusting screw

014662

To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop.

Checking the chain brake

NOTE:

• If the chain saw fails to start, the chain brake must

be released. Pull the front hand guard backwards

firmly until you feel it engage. Hold the chain saw with both hands when switching it on. Hold the top handle with your right hand, the front handle with your left. The bar and the chain must not be in contact with any object. First press the lock-off button, then the switch trigger. The saw chain starts immediately.

014663

1. Front hand guard

2. Lock

3. Unlock

Press the front hand guard forwards using the back of your hand. The saw chain must come to an immediate standstill.

CAUTION:

• Should the saw chain not stop immediately when

this test is performed, the saw may not be used under any circumstances. Consult a MAKITA specialist repair shop.

Checking the run-down brake

Switch on the chain saw. Release the switch trigger completely. The saw chain must come to a standstill within one second.

CAUTION:

• Should the saw chain not come to a stop within

one second when this test is performed, the saw must not be used. Consult a MAKITA specialist repair shop.

014656

You can adjust the oil pump feed rate with the adjusting screw. The amount of oil can be adjusted using the universal wrench.

Carabiner (rope attachment point)

014664

Carabiner (Rope attachment point) is for use of tool hanging. Before using carabiner, pull it out and tie it with a rope.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any work on the tool.

Removing or installing saw chain

CAUTION:

• Always wear gloves when installing or removing

the saw chain.

• The saw chain and the guide bar are still hot just

after the operation. Let them cool down enough before carrying out any work on the tool.

To remove the saw chain, perform the following steps:

1. Press and fully open the lever until it stops.

014674

1. Sprocket cover

2. Lever

2. Turn the adjusting dial to "-" direction to release the saw chain tension.

1. Adjusting dial

1. Hole

2. Guide bar

014653

3. Turn the lever counterclockwise to loosen the sprocket cover until it comes off.

4. Remove the sprocket cover.

5. Remove the saw chain and guide bar from the chain saw.

To install the saw chain, perform the following steps:

6. Make sure the direction of the chain. The arrow mark on the chain shows the direction of the chain.

014660

7. Fit in one end of the saw chain on the top of the guide bar and the other end of it around the sprocket.

8. Rest the guide bar in place on the chain saw.

9. Turn the adjusting dial to "-" direction to slide the adjusting pin in the direction of arrow.

1. Sprocket

1. Adjusting pin

014661

014675

11.

Turn the lever clockwise fully and a quarter turn back to keep looseness for adjusting chain tension.

12. Turn the adjusting dial, and adjust the chain tension.

13. Turn the lever clockwise to secure the sprocket cover.

14. Press and return the lever to its original position.

1. Sprocket cover

2. Lever

Adjusting saw chain tension

The saw chain may become loose after many hours of use. From time to time check the saw chain tension before use.

1. Press and fully open the lever until it clicks. Turn it counterclockwise a little to loosen sprocket cover lightly.

1. Sprocket cover

2. Lever

014659

10. Place the sprocket cover on the chain saw so that the adjusting pin is positioned in a small hole in the guide bar.

014674

2. Lift up the guide bar tip slightly.

014712

1. Loosen

2. Tighten

3. Adjusting dial

4. Guide bar

5. Saw chain

3. Turn the adjusting dial to adjust the saw chain tension. Tighten the saw chain until the lower side of the saw chain fits in the guide bar rail (see circle in the figure).

4. Keep holding the guide bar lightly and tighten the sprocket cover after adjusting the chain tension. Make sure that the saw chain does not loose at lower side.

5. Press and return the lever to its original position.

1. Sprocket cover

2. Lever

014675

Make sure the saw chain fits snugly against the lower side of the bar.

CAUTION:

• Do not tighten the saw chain too much.

Excessively high tension of saw chain may cause breakage of saw chain, wear of the guide bar and breakage of the adjusting dial.

• A chain which is too loose can jump off the bar,

and therefore presents an accident risk.

• Carry out the procedure of installing or removing

saw chain in a clean place free from sawdust and the like.

OPERATION

CAUTION:

Do not cover vents, or it may cause overheating and damage to the tool.

Lubrication

014655

Saw chain is automatically lubricated when the tool is in operation. Check the amount of remaining oil in the oil tank through the oil inspection window.

1. Oil tank cap

2. Oil inspection window ( for refilling the tank with oil)

3. Oil inspection window

To refill the tank, remove the cap from the oil tank opening. After refilling the tank, always screw the provided oil tank cap on the chain saw.

CAUTION:

• When filling the chain saw with chain oil for the

first time, or refilling the tank after it has been completely emptied, add oil up to the bottom edge of the filler neck. The oil delivery may otherwise be impaired.

• As a saw chain oil, use oil exclusively for Makita

chain saws or oil available in market.

• Never use oil including dust and particles or

volatile oil.

• When pruning trees, use botanical oil. Mineral oil

may harm trees.

• Never force the chain saw when pruning trees.

• Before cutting out, make sure that the provided oil

tank cap is screwed in place.

014669

Hold the chain saw away from the tree. Start it and wait until lubrication on saw chain is adequate. Bring the spike bumper into contact with the branch to be cut before switching on. Otherwise it may cause the guide bar to wobble, resulting in injury to operator. Saw the wood to be cut by just moving it down.

WORKING WITH THE CHAIN SAW

CAUTION:

• The first time user should, as a minimum practice,

do cutting logs on a saw-horse or cradle.

• When sawing precut timber use a safe support

(saw horse or cradle). Do not steady the workpiece with your foot, and do not allow anyone else to hold or steady it.

• Secure round pieces against rotation.

Pruning trees

1. Spike bumper

014668

CAUTION:

• Keep all parts of the body away from the saw

chain when the motor is operating.

• Hold the chain saw firmly with both hands when

the motor is running.

• Do not overreach. Keep proper footing and

balance at all times. Bring the spike bumper into contact with the branch to be cut before switching on. Cutting without bringing the spike bumper into contact with the branch may cause the guide bar to wobble, resulting in injury to operator.

014714

If you cannot cut the timber right through with a single stroke: Apply light pressure to the handle and continue sawing and draw the chain saw back a little; then apply the spike a little lower and finish the cut by raising the handle.

Bucking

008576

When cutting thick branches, first make a shallow undercut and then make the finish cut from the top.

001742

If you try to cut off thick branches from the bottom, the branch may close in and pinch the saw chain in the cut. If you try to cut off thick branches from the top without a shallow undercut, the branch may splinter.

014667

For bucking cuts, rest the spike bumper shown in the figure on the wood to be cut. With the saw chain running, saw into the wood, using the top handle to raise the saw and the front one to guide it. Use the spike bumper as a pivot. Continue the cut by applying slight pressure to the front handle, easing the saw back slightly. Move the spike bumper further down the timber and raise the front handle again. When making several cuts, switch the chain saw off between cuts.

006914

CAUTION:

• If the upper edge of the bar is used for cutting, the

chain saw may be deflected in your direction if the chain becomes trapped. For this reason, cut with the lower edge, so that the saw will be deflected away from your body.

1. Felling area

006915

Cut wood under tension on the pressure side (A) first. Then make the final cut on the tension side (B). This prevents the bar from becoming trapped.

Limbing

CAUTION:

• Limbing may only be performed by trained

persons. A hazard is presented by the risk of kick-

back. When limbing, support the chain saw on the trunk if possible. Do not cut with the tip of the bar, as this presents a risk of kickback. Pay particular attention to branches under tension. Do not cut unsupported branches from below. Do not stand on the felled trunk when limbing.

Burrowing and parallel-to-grain cuts

CAUTION:

• Burrowing and parallel-to-grain cuts may only be

carried out by persons with special training. The

possibility of kickback presents a risk of injury.

2 1/

006917

− Before starting felling work, ensure that: (1) Only persons involved in the felling operation

are in the vicinity;

(2) Any person involved has an unhindered path

of retreat through a range of approximately 45 ° either side of the felling axis. Consider the additional risk of tripping over electrical cables;

(3) The base of the trunk is free of foreign

objects, roots and ranches;

(4) No persons or objects are present over a

distance of 2 1/2 tree lengths in the direction in which the tree will fall.

− Consider the following with respect to each tree:

• Direction of lean;

• Loose or dry branches;

• Height of the tree;

• Natural overhang;

• Whether or not the tree is rotten.

− Consider the wind speed and direction. Do not carry out felling work if the wind is gusting strongly.

− Trimming of root swellings: Begin with the largest swellings. Make the vertical cut first, then the horizontal cut.

014713

Perform parallel-to-grain cuts at as shallow an angle as possible. Carry out the cut as carefully as possible, as the spike bumper cannot be used.

Felling

CAUTION:

• Felling work may only be performed by trained

persons. The work is hazardous.

Observe local regulations if you wish to fell a tree.

006918

− Cut a scarf: The scarf determines the direction in which the tree will fall, and guides it. It is made on the side towards which the tree is to fall. Cut the scarf as close to the ground as possible. First make the horizontal cut to a depth of 1/5 -1/3 of the trunk diameter. Do not make the scarf too large. Then make the diagonal cut.

− Cut any corrections to the scarf across its entire width.

006923

− Make the back cut a little higher than the base cut of the scarf. The back cut must be exactly horizontal. Leave approximately 1/10 of the trunk diameter between the back cut and the scarf. The wood fibers in the uncut trunk portion act as a hinge. Do not cut right through the fibers under any circumstances, as the tree will otherwise fall unchecked. Insert wedges into the back cut in time.

− Only plastic or aluminum wedges may be used to keep the back cut open. The use of iron wedges is prohibited.

− Stand to the side of the falling tree. Keep an area clear to the rear of the falling tree up to an angle of 45 ° either side of the tree axis (refer to the " felling area " figure). Pay attention to falling branches.

− An escape path should be planned and cleared as necessary before cuts are started. The escape path should extend back and diagonally to the rear of the expected line of fall as illustrated in figure.

009202

1. Felling direction

2. Danger zone

3. Escape route

Carrying tool

1. Guide bar cover

2. Battery cover

014665

Always remove the battery cartridge from the tool and overlap the guide bar with the guide bar cover before carrying the tool. Also cover the battery cartridge with the battery cover.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

• Always wear gloves when performing any

inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or

the like. Discoloration, deformation or cracks may result.

Sharpening the saw chain

CAUTION:

• Always remove the battery cartridge and wear

safety gloves when performing work on the saw chain.

008633

Sharpen the saw chain when:

− Mealy sawdust is produced when damp wood is cut;

− The chain penetrates the wood with difficulty, even when heavy pressure is applied;

− The cutting edge is obviously damaged;

− The saw pulls to the left or right in the wood. The

reason for this behaviour is uneven sharpening of the saw chain, or damage to one side only.

Sharpen the saw chain frequently, but remove only a little material each time.

Two or three strokes with a file are usually sufficient for routine resharpening. When the saw chain has been resharpened several times, have it sharpened in a MAKITA specialist repair shop.

Sharpening criteria:

− All cutter length must be equal. Cutters of differing length prevent the chain from running smoothly, and may cause the chain to break.

− Do not sharpen the chain once a minimum cutter length of 3 mm has been reached. A new chain must then be fitted.

− The chip thickness is determined by the distance between the depth gauge (round nose) and the cutting edge.

− The best cutting results are obtained with following distance between cutting edge and depth gauge.

Chain blade 90PX: 0.5 mm (0.016")

1. Cutting length

014456

WARNING:

• An excessive distance increases the risk of kick-

back.

− The sharpening angle of 30 ° must be the same on all cutters. Differences in angle cause the chain to run roughly and unevenly, accelerate wear, and lead to chain breaks.

− The side plate angle of the cutter is determined by the depth of penetration of the round file. If the specified file is used properly, the correct side plate angle is produced automatically.

− Side plate angle for each saw chain are as follows:

Chain blade 90PX: 75 °

2. Distance between cutting edge and depth gauge

3. Minimum 3 mm

1. Side plate angle

006927

− Guide the file as shown in the figure.

− The file can be guided more easily if a file holder

(optional accessory) is employed. The file holder has markings for the correct sharpening angle of 30 ° (align the markings parallel to the saw chain) and limits the depth of penetration (to 4/5 of the file diameter).

006928

− After sharpening the chain, check the height of the depth gauge using the chain gauge tool (optional accessory).

014455

File and file guiding

− Use a special round file (optional accessory) for saw chains to sharpen the chain. Normal round files are not suitable.

− Diameter of the round file for each saw chain is as follows:

Chain blade 90PX: 4.5 mm (3/16")

− The file should only engage the cutter on the forward stroke. Lift the file off the cutter on the return stroke.

− Sharpen the shortest cutter first. Then the length of this shortest cutter becomes the standard for all other cutters on the saw chain.

014344

− Remove any projecting material, however small, with a special flat file (optional accessory).

− Round off the front of the depth gauge again.

Cleaning guide bar

010924

Chips and sawdust will build up in the guide bar groove, clogging it and impairing oil flow. Always clean out the chips and sawdust when sharpening or replacing the saw chain.

Cleaning the oil discharge hole

Small dust or particles may be built up in the oil discharge hole during operation. Small dust or particles built up in the oil discharge hole may impair the oil discharge flow and cause an insufficient lubrication on the whole saw chain. When a poor chain oil delivery occurs at the top of guide bar, clean the oil discharge hole as follows. Remove the battery cartridge from the tool. Remove the sprocket cover and saw chain from the tool. (Refer to the section titled " Installing or removing saw chain ".)

1. Slotted screwdriver

014671

Remove the small dust or particles using a slotted screwdriver with a slender shaft or the like. Insert the battery cartridge into the tool. Pull the switch trigger to flow built-up dust or particles off the oil discharge hole by discharging chain oil. Remove the battery cartridge from the tool. Reinstall the sprocket cover and saw chain on the tool.

Replacing the sprocket

010927

Before fitting a new saw chain, check the condition of the sprocket.

CAUTION:

• A worn sprocket will damage a new saw chain.

Have the sprocket replaced in this case. The sprocket needs to be installed so that it always faces as shown in the figure.

1. Sprocket

2. Locking ring

1. Locking ring

2. Sprocket

014715

Always fit a new locking ring when replacing the sprocket.

Replacing carbon brushes

1. Limit mark

001145

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

014672

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.

1. Brush holder cap

2. Screwdriver

Storing tool

Clean the tool before storing. Remove any chips and sawdust from the tool after removing the sprocket cover. After cleaning the tool, run it under no load to lubricate the saw chain and guide bar. Cover the guide bar with the guide bar cover. Remove oil from the oil tank to empty it and place the chain saw. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Instructions for periodic maintenance

To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be performed regularly. Warranty claims can be recognized only if this work is performed regularly and properly. Failure to perform the prescribed maintenance work can lead to accidents! The user of the chain saw must not perform maintenance work which is not described in the instruction manual. All such work must be carried out by authorized service centre.

Operating

Item

014804

time

Chain saw

Saw chain

Guide bar

Chain brake

Chain lubrication

Switch trigger

Lock-off button

Oil tank cap

Chain catcher

Screws and nuts

Inspection.

Cleaning.

Check at authorized service center.

Inspection.

Sharpening if necessary.

Inspection.

Remove from the chain saw.

Check the function.

Have it inspected regularly at authorized service center.

Check the oil feed rate.

Inspection.

Check tightness.

Inspection.

Before operation

Everyday

Every week

Every 3 month

Annually

Before storage

TROUBLE SHOOTING

Before asking for repairs, conduct your own inspection first. If you find a problem that is not explained in the manual, do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replacement parts for repairs.

Malfunction status Cause Action

Two battery cartridges are not installed.

Chain saw does not start.

Chain does not run.

Motor stops running after a little use.

No oil on the chain.

It does not reach maximum RPM.

Chain does not stop even the chain brake is activated: Stop the machine immediately!

Abnormal vibration: Stop the machine immediately!

014805

Battery problem (under voltage).

Chain brake activated.

Battery's charge level is low.

Oil tank is empty.

Oil guide groove is dirty.

Oil delivery is not adjusted properly.

Battery cartridge is installed improperly.

Battery power is dropping.

The drive system does not work correctly.

Brake band worn down.

Loose guide bar or saw chain.

Tool malfunction.

OPTIONAL ACCESSORIES

CAUTION:

•

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use

accessory or attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Makita genuine battery and charger

• Saw chain

• Guide bar

• Guide bar cover

• File

• Tool bag

Install the charged battery cartridges.

Recharge the battery cartridge. If recharging is not effective, replace battery cartridge.

Release chain brake.

Recharge the battery cartridge. If recharging is not effective, replace battery cartridge.

Fill the oil tank.

Clean the groove.

Adjust amount of oil delivery.

Install the battery cartridge as described in this manual.

Recharge the battery cartridge. If recharging is not effective, replace battery cartridge.

Ask your local authorized service center for repair.

Adjust the guide bar and saw chain tension.

Ask your local authorized service center for repair.

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ from country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

EN0006-1

+ 42 hidden pages