Makita HS7010, HS7610 Instruction Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Circular Saw Scie Circulaire Sierra Circular
HS7010 / HS7610
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: HS7010 HS7610
Blade diameter 185 mm
(7-1/4″)
Max. Cutting depth at 0° 65 mm
(2-9/16″)
63 mm
(2-1/2″)
at 45° bevel 44 mm
(1-3/4″)
No load speed 5,500 /min
Overall length 300 mm
(11-3/4″)
311 mm
(12-1/4″)
Net weight 4.0 kg (8.9 lbs) 3.9 kg (8.7 lbs)
Safety class
/II
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications may differ from country to country.
Weight according to EPTA-Procedure 01/2014
SAFETY WARNINGS
General power tool safety warnings
WARNING:
Read all safety warnings, instruc-
tions, illustrations and specications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, re and/or serious injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or BATTERY­operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec­tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is
unavoidable, use a Residual Current Device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
7.
Power tools can produce electromagnetic elds (EMF) that are not harmful to the user. However,
users of pacemakers and other similar medical devices should contact the maker of their device and/ or doctor for advice before operating this power tool.
8. Do not touch the power plug with wet hands.
9. If the cord is damaged, have it replaced by the
manufacturer or his agent in order to avoid a safety hazard.
Personal Safety
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med-
ication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
3 ENGLISH
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or BATTERY pack, pick-
ing up or carrying the tool. Carrying power tools
with your nger on the switch or energising power
tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action
can cause severe injury within a fraction of a
second.
9. Always wear protective goggles to protect
your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA. It is an employer's responsibility to enforce the use of appropriate safety protective equip­ments by the tool operators and by other per­sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source
and/or remove the BATTERY pack, if detach­able, from the power tool before making any adjustments, changing accessories, or stor-
ing power tools. Such preventive safety mea­sures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
5. Maintain power tools and accessories. Check
for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If dam­aged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak­ing into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work gloves which may be entangled. The entangle­ment of cloth work gloves in the moving parts may
result in personal injury.
Service
1. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.
2. Follow instruction for lubricating and chang-
ing accessories.
USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating Volts Total length of cord in feet
120V 25 ft. 50 ft. 100 ft. 150 ft.
220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.
More Than Not More Than AWG
0 A 6 A 18 16 16 14
6 A 10 A 18 16 14 12
10 A 12 A 16 16 14 12
12 A 16 A 14 12 Not Recommended
4 ENGLISH
Circular saw safety warnings
Cutting procedures
1.
DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxil­iary handle, or motor housing. If both hands are
holding the saw, they cannot be cut by the blade.
2. Do not reach underneath the workpiece. The
guard cannot protect you from the blade below the workpiece.
3. Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
4. Never hold the workpiece in your hands or
across your leg while cutting. Secure the workpiece to a stable platform. It is important to
support the work properly to minimise body expo­sure, blade binding, or loss of control.
5. Hold the power tool by insulated gripping
surfaces, when performing an operation where the cutting tool may contact hidden wiring or
its own cord. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock.
6. When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
7.
Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades
that do not match the mounting hardware of the saw will run off-centre, causing loss of control.
8. Never use damaged or incorrect blade wash- ers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.
Kickback causes and related warnings
kickback is a sudden reaction to a pinched,
jammed or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the workpiece toward the operator;
when the blade is pinched or jammed tightly by the
kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
if the blade becomes twisted or misaligned in the
cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade
to climb out of the kerf and jump back toward the
operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
1. Maintain a rm grip with both hands on the
saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback
could cause the saw to jump backwards, but
kickback forces can be controlled by the operator, if proper precautions are taken.
2.
When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kick­back may occur. Investigate and take corrective
actions to eliminate the cause of blade binding.
3. When restarting a saw in the workpiece, centre
the saw blade in the kerf so that the saw teeth are not engaged into the material. If a saw blade
binds, it may walk up or kickback from the work­piece as the saw is restarted.
4. Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
5. Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
6. Blade depth and bevel adjusting locking levers
must be tight and secure before making the
cut. If blade adjustment shifts while cutting, it may
cause binding and kickback.
5 ENGLISH
7. Use extra caution when sawing into existing walls or other blind areas. The protruding blade
may cut objects that can cause kickback.
8. ALWAYS hold the tool rmly with both hands. NEVER place your hand, leg or any part of your body under the tool base or behind the saw, especially when making cross-cuts. If kickback
occurs, the saw could easily jump backwards over your hand, leading to serious personal injury.
9. Never force the saw. Push the saw forward at a speed so that the blade cuts without slowing.
Forcing the saw can cause uneven cuts, loss of accuracy, and possible kickback.
Lower guard function
1. Check the lower guard for proper closing before each use. Do not operate the saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally
dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
2. Check the operation of the lower guard spring.
If the guard and the spring are not operating properly, they must be serviced before use.
Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
3. The lower guard may be retracted manually
only for special cuts such as “plunge cuts” and “compound cuts”. Raise the lower guard by the retracting handle and as soon as the blade enters the material, the lower guard must be released. For all other sawing, the lower
guard should operate automatically.
4. Always observe that the lower guard is cover-
ing the blade before placing the saw down on bench or oor. An unprotected, coasting blade
will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
5. To check lower guard, open lower guard by
hand, then release and watch guard closure. Also check to see that retracting handle does not touch tool housing. Leaving blade exposed
is VERY DANGEROUS and can lead to serious personal injury.
Additional safety warnings
1. Intended use
This tool is intended to cut wood products
only. Accumulated sawdust on the lower guard and hub from other materials may effect the proper closure of the lower guard which could lead
to serious personal injury.
2. Use extra caution when cutting damp wood, pressure treated lumber, or wood containing
knots. Maintain smooth advancement of tool with­out decrease in blade speed to avoid overheating the blade tips.
3. Do not attempt to remove cut material when
blade is moving. Wait until blade stops before grasping cut material. Blades coast after turn off.
4. Avoid cutting nails. Inspect for and remove all nails from lumber before cutting.
5. Place the wider portion of the saw base on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. If the workpiece is short or small, clamp it down. DO NOT TRY TO HOLD
SHORT PIECES BY HAND!
6. Before setting the tool down after completing a cut, be sure that the lower guard has closed and the blade has come to a complete stop.
7. Never attempt to saw with the circular saw held upside down in a vise. This is extremely
dangerous and can lead to serious accidents.
8. Some material contains chemicals which may be toxic. Take caution to prevent dust inhala­tion and skin contact. Follow material supplier
safety data.
9. Do not stop the blades by lateral pressure on the saw blade.
10. Do not use any abrasive wheels.
6 ENGLISH
11. Only use the saw blade with the diameter that is marked on the tool or specied in the man-
ual. Use of an incorrectly sized blade may affect the proper guarding of the blade or guard opera-
tion which could result in serious personal injury.
12. Keep blade sharp and clean. Gum and wood pitch hardened on blades slows saw and increases potential for kickback. Keep blade clean
by rst removing it from tool, then cleaning it with
gum and pitch remover, hot water or kerosene. Never use gasoline.
13. Wear a dust mask and hearing protection when
use the tool.
14. Always use the saw blade intended for cutting the material that you are going to cut.
15. Only use the saw blades that are marked with a speed equal or higher than the speed marked on the tool.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
amperes
hertz
alternating current
no load speed
Class II Construction
revolutions or reciprocation per minute
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and unplugged before adjusting or checking function on the tool.
Adjusting depth of cut
CAUTION: After adjusting the depth of cut,
always tighten the lever securely.
Loosen the lever on the depth guide and move the base up or down. At the desired depth of cut, secure the base by tightening the lever. For cleaner, safer cuts, set cut depth so that no more
than one blade tooth projects below workpiece. Using
proper cut depth helps to reduce potential for danger-
ous KICKBACKS which can cause personal injury.
2
1
3
1. Depth gauge 2. Lever 3. Base
Bevel cutting
CAUTION: After adjusting the bevel angle,
always tighten the clamping screws securely.
Loosen the front and rear clamping screws. Set for
the desired angle (0° - 45°) by tilting accordingly, then
tighten the front and rear clamping screws securely.
1
1. Clamping screw
7 ENGLISH
1
1. Clamping screw
Sighting
For straight cuts, align the 0° position on the front of the base with your cutting line. For 45° bevel cuts, align the 45° position with it.
For HS7010
21
1. Cutting line (0° position) 2. Cutting line (45°
position)
For HS7610
21
1. Cutting line (0° position) 2. Cutting line (45°
position)
Switch action
WARNING: Before plugging in the tool,
always check to see that the switch trigger actu­ates properly and returns to the "OFF" position when released.
WARNING: NEVER defeat the lock-off button
by taping down or some other means. A switch with
a negated lock-off button may result in unintentional
operation and serious personal injury.
WARNING: NEVER use the tool if it runs when
you simply pull the switch trigger without press­ing the lock-off button. A switch in need of repair
may result in unintentional operation and serious
personal injury. Return tool to a Makita service center
for proper repairs BEFORE further usage.
1
2
1. Switch trigger 2. Lock-off button
To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop.
NOTICE: Do not pull the switch trigger hard
without pressing in the lock-off button. This can
cause switch breakage.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and unplugged before carrying out any work on the tool.
Removing or installing circular saw blade
CAUTION: Be sure the circular saw blade is
installed with teeth pointing up at the front of the
tool.
CAUTION: Use only the Makita wrench to
install or remove the circular saw blade.
1.
To remove the circular saw blade, press the shaft lock fully so that the circular saw blade cannot revolve and use the hex wrench to loosen the hex bolt counterclockwise.
8 ENGLISH
1
2
5
6
3
4
1. Hex wrench 2. Shaft lock 3. Hex bolt 4. Outer
ange 5. Loosen 6. Tighten
2. Remove the hex bolt and outer ange.
3. Turn the lever to open the blade guard.
1
1. Lever
4. Remove the blade.
1
2
3
4
1. Hex bolt 2. Outer ange 3. Circular saw blade
4. Inner ange
To install the circular saw blade, follow the removal procedure in reverse.
Mount the inner ange with its recessed side facing
outward onto the mounting shaft and then place saw
blade, outer ange and hex bolt.
12
3
4
5
1. Mounting shaft 2. Inner ange 3. Circular saw
blade 4. Outer ange 5. Hex bolt
WARNING: BE SURE TO TIGHTEN THE HEX
BOLT CLOCKWISE SECURELY. Also be careful not to tighten the bolt forcibly. Slipping your hand from the hex wrench can cause a personal injury.
Blade guard cleaning
When changing the circular saw blade, make sure to
also clean the upper and lower blade guards of accu­mulated sawdust as discussed in the Maintenance section. Such efforts do not replace the need to check lower guard operation before each use.
Hex wrench storage
When not in use, store the hex wrench as shown in the gure to keep it from being lost.
1
1. Hex wrench
9 ENGLISH
Connecting a vacuum cleaner
Optional accessory
When you wish to perform clean cutting operation,
connect a Makita vacuum cleaner to your tool using the dust nozzle.
1. If your circular saw has a long lever (country spe-
cic), replace it with the short lever supplied with the
dust nozzle.
1
3
2
1. Long lever (country specic) 2. Screw 3. Short
lever
Do not use the dust nozzle with the long lever attached.
You will not be able to make a cut because the lower
guard movement is hindered by the dust nozzle.
2. Install the dust nozzle on the tool using the screw.
2
1
1. Dust nozzle 2. Screw
3. Connect a hose of the vacuum cleaner to the dust
nozzle.
2
1
1. Hose 2. Vacuum cleaner
OPERATION
CAUTION: Be sure to move the tool forward
in a straight line gently. Forcing or twisting the tool
will result in overheating the motor and dangerous
kickback, possibly causing severe injury.
CAUTION: Always use a front grip and rear
handle and rmly hold the tool by both front grip and rear handle during operations.
Hold the tool rmly. The tool is provided with both a front
grip and rear handle. Use both to best grasp the tool. If both hands are holding saw, they cannot be cut by the circular saw blade. Set the base on the workpiece to be cut without the circular saw blade making any contact. Then turn the tool on and wait until the circular saw blade attains full speed. Now simply move the tool
forward over the workpiece surface, keeping it at and
advancing smoothly until the sawing is completed. To get clean cuts, keep your sawing line straight and your speed of advance uniform. If the cut fails to prop­erly follow your intended cut line, do not attempt to turn or force the tool back to the cut line. Doing so may bind the circular saw blade and lead to dangerous kickback and possible serious injury. Release switch, wait for cir­cular saw blade to stop and then withdraw tool. Realign tool on new cut line, and start cut again. Attempt to avoid positioning which exposes operator to chips and
wood dust being ejected from saw. Use eye protection to help avoid injury.
Rip fence (Guide rule)
Optional accessory
2
1
1. Rip fence (Guide rule) 2. Clamping screw
10 ENGLISH
The handy rip fence allows you to do extra-accurate straight cuts. Simply slide the rip fence up snugly against the side of the workpiece and secure it in posi­tion with the clamping screw on the front of the base. It also makes repeated cuts of uniform width possible.
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and unplugged before attempting to perform inspection or maintenance.
CAUTION: Clean out the guard to ensure
there is no accumulated sawdust and chips which may impede the operation of the guarding system. A dirty guarding system may limit the proper
operation which could result in serious personal
injury. The most effective way to accomplish this
cleaning is with compressed air. If the dust is being blown out of the guard, be sure the proper eye and breathing protection is used.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or cracks may result.
Adjusting the parallelism
For HS7610
This adjustment has been made at the factory. But if it is off, you can adjust it as the following procedure.
1. Make sure all levers and screws are tightened. Slightly loosen the screw illustrated.
1
A
B
2
1. Screw 2. Base
2. While opening the lower guard, move the rear of
the base so that the distance A and B becomes equal.
3. Tighten the screws and make a test cut to check the parallelism.
Adjusting 0°-cut accuracy
For HS7610
This adjustment has been made at the factory. But if it is off, you can adjust it as the following procedure.
1. Slightly loosen the clamping screws on the front and rear of the tool.
2. Make the base perpendicular to the blade using
a triangular rule or square rule by turning the adjusting
screw.
1
4
3
2
1. Triangular rule 2. Base 3. Adjusting screw
4. Clamping screw
3. Tighten the clamping screws and then make a test
cut to check the verticalness.
Replacing carbon brushes
1
1. Limit mark
Check the carbon brushes regularly. Replace them when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.
1. Use a screwdriver to remove the brush holder caps.
2. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
11 ENGLISH
1
1. Brush holder cap
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool specied in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or attachment
for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Circular saw blade
Rip fence (Guide rule)
Hex wrench
Dust nozzle (with lever)
Dust nozzle (without lever)
Guide rail (for HS7610)
Bevel guide (for HS7610)
Clamp (for HS7610)
Sheet (for HS7610)
Rubber sheet (for HS7610)
Position sheet (for HS7610)
Guide rail adapter (for HS7610)
Rule bar (for HS7610)
NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
MAKITA LIMITED WARRANTY
Please refer to the annexed warranty sheet for the
most current warranty terms applicable to this product. If annexed warranty sheet is not available, refer to the warranty details set forth at below website for your respective country.
United States of America: www.makitatools.com Canada: www.makita.ca Other countries: www.makita.com
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