Makita HR5210C, HR5211C, HR5201C User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Rotary Hammer Marteau rotatif Martillo rotativo

HR5201C HR5210C HR5211C

007857

DOUBLE INSULATION DOUBLE ISOLATION

WARNING:

For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

AVERTISSEMENT:

Pour votre propre sécurité, prière de lire attentivement avant l'utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.

ADVERTENCIA:

Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.

DOBLE AISLAMIENTO

ENGLISH

SPECIFICATIONS

Model HR5201C HR5210C HR5211C

Capacities

No load speed (RPM) 130 - 260 /min.

Blows per minute 1,075 - 2,150

Overall length 599 mm (23-1/2")

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

• Note: Specifications may differ from country to country.

Net weight 10.8 kg (23.8 lbs) 11.6 kg (25.5 lbs) 12 kg (26.5 lbs)

GENERAL SAFETY RULES

WARNING! Read all instructions. Failure to follow all

instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE INSTRUCTIONS.

Work area safety

1. Keep work area clean and well lit. Cluttered and

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of

Carbide-tipped bit 52 mm (2")

Core bit 160 mm (6-1/4")

GEA001-3

a cord suitable for outdoor use reduces the risk of electric shock.

Personal Safety

9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

11. Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

13. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

14. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving parts.

15. If devices are provided for the connection of

dust extraction and collection facilities, ensure these are connected and properly used.

Use of these devices can reduce dust-related hazards.

Power tool use and care

16. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the

rate for which it was designed.

17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

18. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

19. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

20. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

22. Use the power tool, accessories and tool bits

etc. in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use

of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

23. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

24. Follow instruction for lubricating and

changing accessories.

25. Keep handles dry, clean and free from oil and grease.

GEB007-2

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to rotary hammer safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Wear ear protectors. Exposure to noise can cause hearing loss.

2. Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.

3. Hold power tools by insulated gripping

surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make

exposed metal parts of the tool "live" and shock the operator.

4. Wear a hard hat (safety helmet), safety glasses

and/or face shield. Ordinary eye or sun glasses are NOT safety glasses. It is also highly recommended that you wear a dust mask and thickly padded gloves.

5. Be sure the bit is secured in place before operation.

6. Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident. Check tightness of screws carefully before operation.

7. In cold weather or when the tool has not been used for a long time, let the tool warm up for a while by operating it under no load. This will loosen up the lubrication. Without proper warm-up, hammering operation is difficult.

8. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.

9. Hold the tool firmly with both hands.

10. Keep hands away from moving parts.

11. Do not leave the tool running. Operate the tool

only when hand-held.

12. Do not point the tool at any one in the area when operating. The bit could fly out and injure someone seriously.

13. Do not touch the bit or parts close to the bit immediately after operation; they may be extremely hot and could burn your skin.

14. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS.

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols

The followings show the symbols used for tool.

･ volts

･ amperes

USD202-2

･ hertz

･ alternating current

･ no load speed

･ Class II Construction

･ revolutions or reciprocation per minute

･ number of blow

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and

unplugged before adjusting or checking function on the tool.

Switch action

1. Switch trigger

007858

FOR MODEL HR5211C

CAUTION:

• Before plugging in the tool, always check to see

that the switch trigger actuates properly and

returns to the "OFF" position when released. To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

FOR MODELS HR5210C/ HR5201C Trigger switch

CAUTION:

• Before plugging in the tool, always check to see

that the switch trigger actuates properly and

returns to the "OFF" position when released.

• This switch functions when setting the tool in

symbol and symbol modes. To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

Slide switch

CAUTION:

• Before plugging in the tool, always check to see

that the tool is switched off.

• This switch functions only when setting the tool in

symbol action mode. When using the tool in the hammering mode for a long time, the slide switch is available. To start the tool, push the "I (ON)" side of the switch lever. To stop the tool, push the "O (OFF)" side of the switch lever.

1. Switch lever

007837

Speed change

1. Adjusting dial

007838

The revolutions and blows per minute can be adjusted just by turning the adjusting dial. The dial is marked 1 (lowest speed) to 5 (full speed). Refer to the table below for the relationship between the number settings on the adjusting dial and the revolutions/blows per minute.

Number on adjusting dial

007903

5 4 3

2 1

Revolutions per minute

260 240 190

150 130

Blows per minute

2,150 2,000 1,600

1,250 1,075

CAUTION:

• If the tool is operated continuously at low speeds

for a long time, the motor will get overloaded, resulting in tool malfunction.

• The speed adjusting dial can be turned only as far

as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work.

Selecting the action mode

Rotation with hammering

HR5201C HR5210C

1 2

007839

HR5211C

For chipping, scaling or demolition operations, depress

1. Change lever

2. Pointer

3. Lock button

the lock button and rotate the change lever so that the pointer points to the chisel, scaling chisel, etc.

CAUTION:

• When using the tool in the symbol mode, the

switch trigger does not work and only the slide

1. Change lever

2. Pointer

3. Lock button

switch works.

FOR MODEL HR5211C

symbol. Use a bull point, cold

1. Pointer

2. Lock button

3. Change lever

007860

For drilling in concrete, masonry, etc., depress the lock button and rotate the change lever so that the pointer points to the

symbol. Use a tungsten-carbide tipped

bit.

Hammering only FOR MODEL HR5201C AND HR5210C

1. Change lever

2. Pointer

3. Lock button

007902

For chipping, scaling or demolition operations, depress the lock button and rotate the change lever so that the pointer points to the

symbol. Use a bull point, cold

chisel, scaling chisel, etc.

For long time hammering (FOR MODELS HR5201C AND HR5210C ONLY)

1. Pointer

2. Lock button

3. Change lever

007862

For chipping, scaling or demolition operations, depress the lock button and rotate the change lever so that the pointer points to the chisel, scaling chisel, etc.

symbol. Use a bull point, cold

CAUTION:

• Do not rotate the change lever when the tool is

running under load. The tool will be damaged.

• To avoid rapid wear on the mode change

mechanism, be sure that the change lever is always positively located in one of the two or three action mode positions.

Torque limiter

The torque limiter will actuate when a certain torque level is reached. The motor will disengage from the output shaft. When this happens, the bit will stop turning.

CAUTION:

• As soon as the torque limiter actuates, switch off

the tool immediately. This will help prevent premature wear of the tool.

Indicator lamp

1. Power-ON indicator lamp

(green)

2. Service indicator lamp (red)

007840

007863

The green power-ON indicator lamp lights up when the tool is plugged. If the indicator lamp does not light up, the mains cord or the controller may be defective. The indicator lamp is lit but the tool does not start even if the tool is switched on, the carbon brushes may be worn out, or the controller, the motor or the ON/OFF switch may be defective. The red service indicator lamp flickers when the carbon brushes are nearly worn out to indicate that the tool needs servicing. After approx. 8 hours of use, the motor will automatically be shut off.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and

unplugged before carrying out any work on the tool.

Side handle

003139

CAUTION:

• Use the side handle only when chipping, scaling or

demolishing. Do not use it when drilling in concrete, masonry, etc. The tool cannot be held properly with

this side handle when drilling. The side handle can be swung 360° on the vertical and secured at any desired position. It also secures at eight different positions back and forth on the horizontal. Just loosen the clamp nut to swing the side handle to a desired position. Then tighten the clamp nut securely.

1. Side handle

2. Clamp nut

Side grip

1. Side grip

007843

CAUTION:

• Always use the side grip to ensure operating safety

when drilling in concrete, masonry, etc. The side grip swings around to either side, allowing easy handling of the tool in any position. Loosen the side grip by turning it counterclockwise, swing it to the desired position and then tighten it by turning clockwise.

Bit grease (optional accessory)

Coat the bit shank head beforehand with a small amount of bit grease (about 0.5 -1 g; 0.02 - 0.04 oz.). This chuck lubrication assures smooth action and longer service life.

Installing or removing the bit

1. Bit shank

003150

Clean the bit shank and apply bit grease before installing the bit. Insert the bit into the tool. Turn the bit and push it in until it engages.

2. Bit grease

1. Bit

2. Chuck cover

007842

007844

If the bit cannot be pushed in, remove the bit. Pull the chuck cover down a couple of times. Then insert the bit again. Turn the bit and push it in until it engages.

After installing, always make sure that the bit is securely held in place by trying to pull it out. To remove the bit, pull the chuck cover down all the way and pull the bit out.

1. Bit

007845

2. Chuck cover

Bit angle (when chipping, scaling or demolishing)

HR5201C HR5210C

007846

HR5211C

007847

The bit can be secured at 16 different angles. To change the bit angle, depress the lock button and rotate the change lever so that the pointer points to the Turn the bit to the desired angle. Depress the lock button and rotate the change lever so that the pointer points to the that the bit is securely held in place by turning it slightly.

HR5201C HR5210C

007864

2 3

1. Lock button

2. Change lever

3. Pointer

1. Change lever

2. Pointer

3. Lock button

symbol.

symbol. Then make sure

1. Change lever

2. Pointer

3. Lock button

HR5211C

007904

2 3

1. Change lever

2. Pointer

3. Lock button

Depth gauge

007848

The depth gauge is convenient for drilling holes of uniform depth. Insert the depth gauge into the hole in the grip base. Adjust the depth gauge to the desired depth and then tighten the clamp screw to secure the depth gauge.

NOTE:

• The depth gauge cannot be used at the position

where the depth gauge strikes against the tool

body.

1. Depth gauge

2. Clamp screw

OPERATION

Hammer drilling operation

007849

Set the change lever to the Position the bit at the desired location for the hole, then pull the switch trigger. Do not force the tool. Light pressure gives best results. Keep the tool in position and prevent it from slipping away from the hole. Do not apply more pressure when the hole becomes clogged with chips or particles. Instead, run the tool at

symbol.

an idle, then remove the bit partially from the hole. By repeating this several times, the hole will be cleaned out and normal drilling may be resumed.

CAUTION:

• There is a tremendous and sudden twisting force

exerted on the tool/bit at the time of hole break-through, when the hole becomes clogged with chips and particles, or when striking reinforcing rods embedded in the concrete. Always use the side grip (auxiliary handle) and firmly hold the tool by both side grip and switch handle during operations. Failure to do so may result in the loss of control of the tool and potentially severe injury.

Blow-out bulb (optional accessory)

1. Blow-out bulb

002449

After drilling the hole, use the blow-out bulb to clean the dust out of the hole.

Chipping/Scaling/Demolition

Lubrication

CAUTION:

• This servicing should be performed by Makita

Authorized or Factory Service Centers only. This tool requires no hourly or daily lubrication because it has a grease-packed lubrication system. It should be relubricated after every 6 months of operation. Send the complete tool to Makita Authorized or Factory Service Center for this lubrication service.

1. Screws

007851

Run the tool for several minutes to warm it up. Switch off and unplug the tool. Loosen the six screws and remove the handle. Note that the top screws are different from other screws. Disconnect the connector by pulling them.

1. Black

2. White

3. Connector

007850

Set the change lever to the

symbol. Hold the tool firmly with both hands. Turn the tool on and apply slight pressure on the tool so that the tool will not bounce around, uncontrolled. Pressing very hard on the tool will not increase the efficiency.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and

unplugged before attempting to perform inspection or maintenance.

007852

Loosen the screws and remove the change lever.

1. Change lever

2. Screw

3. Crank cap cover

007901

Remove the crank cap cover. Remove the control plate. (Except for model HR5211C.)

1. Control plate

007853

Loosen the six screws with a screwdriver and remove the crank cap. Rest the tool on the table with the bit end pointing upwards. This will allow the old grease to collect inside the crank housing.

1. Screwdriver

2. Crank cap

007854

Wipe out the old grease inside and replace with a fresh grease (60 g; 2 oz). Use only Makita genuine hammer grease (optional accessory). Filling with more than the specified amount of grease (approx. 60 g; 2 oz) can cause faulty hammering action or tool failure. Fill only with the specified amount of grease.

007855

1. Hammer grease

Reinstall the crank cap and tighten with the screwdriver. Connect the connector and reinstall the handle.

1. Connector

2. Black

3. White

CAUTION:

• Do not tighten the crank cap excessively. It is made

of resin and is subject to breakage.

• Be careful not to damage the connector or lead

wires especially when wiping out the old grease or

installing the handle. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool

specified in this manual. The use of any other

accessories or attachments might present a risk of

injury to persons. Only use accessory or

attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Bull point

• Cold chisel

• Hammer grease

• Bit grease

• Depth gauge

• Blow-out bulb

• Safety goggles

• Plastic carrying case

• Scaling chisel

• Scraping chisel

• Clay spade

• Side handle

• Side grip

• SDS-Max Carbide-tipped bits

• Bushing tool

• Rammer

• Core bit adapter

• Core bit

007856

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

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