Makita HR262D, BHR262, HR262TD, BHR262T Technical Information

Capacity: mm (")

HR262D/ BHR262 HR262TD/ BHR262T

Yes
Yes

Yes (by trigger)

13 (1/2)

32 (1-1/4)

26 (1)

4.5 (9.9)

Models No.

Description

CONCEPT AND MAIN APPLICATIONS

Specification

Standard equipment

Optional accessories

Note: The standard equipment

for the tool shown above
may vary by country.

HR262D/BHR262, HR262TD/BHR262T

26mm (1") Cordless Combination Hammers

W

H

Chuck type

Adapted for

SDS-PLUS bits

Adapted for SDS-PLUS bits

and Round shank bits*

2

Steel
Wood

Concrete

Variable speed control

Reverse switch
Torque limiter

Grip assembly ........................ 1

Depth gauge (Stopper pole) ... 1

Quick change drill chuck ....... 1

(for HR262TD/BHR262T)

Bit grease ............................... 1

(for some country)

Waste cloth ............................ 1

(for some country)

SDS-PLUS bits
Taper shank TCT bits
Taper shank adapter
Cotter
Grip drill
Grip drill holder
Drill chuck assembly
Chuck adapter
Drill chuck S13
Chuck key S13
SDS-Plus hammer chuck set
Scraper assembly
Dust cup 5

Dust cup 9
Dust extractor attachment
Grease vessel 30g
Hose
Joint 25
Bit grease
Plastic carrying case
Depth gauge (Stopper pole)
Blow out bulb
Cold chisels
Keyless drill chuck
Safety goggles
Dust cup

Battery

Voltage: V
Capacity: Ah

Charging Time: min.

36

2.2/ 2.6

Cell Li-ion

60 with DC36WA/ 22 with DC36RA

Energy capacity: Wh 80/ 94

YesLED job light

These 36V cordless combination hammers have been developed based on
Models BHR261 and BHR261T, and feature compatibility with both
Makita 36V-2.6Ah Li-ion battery BL3626 and 36V-2.2Ah Li-ion battery
BL3622A.
(Note: BHR261 and BHR261T run on only 36V-2.6Ah battery BL3626.)

Other features are exactly the same as BHR261 and BHR261T as follows:

• 3 operation modes (rotation only/ rotation with hammering/ hammering only)

• Vibration absorbing handle and soft grips

• Good tool-balance due to the center of gravity closer to handle
HR262TD/BHR262T are equipped with quick change chuck.

These new products are available in the variations listed in the next page.

Max. output (W) 500

0 - 1,200

0 - 4,800

No load speed: min.ˉ¹ = rpm

Impacts per minute= min.ˉ¹

Dimensions: mm (")

Width (W)
Height (H)

Length (L)

387 (15-1/4)
104 (4-1/8)
235 (9-1/4)

363 (14-1/4)

HR262D/

BHR262

HR262TD/

BHR262T

3 modes

(Rotation only/ Rotation with hammering/ Hammering only)

Operation mode

P 1/22

Weight according to
EPTA-Procedure 01/2003*3: kg (lbs)

4.8 (10.6)

PRODUCT

T

ECHNICAL INFORMATION

*2 Round shank bits can also be used by replacing the factory-mounted chuck with Quick change drill chuck (keyless).
*3 with Battery and Side grip

Grooving chisels
Bull points
Scaling chisels
Fast charger DC36RA
Battery BL3626
Charger DC36WA
Battery BL3622A
Battery adapter BAP36N
Battery converter BCV01
Battery converter BCV02
Side grip set
Grip base set

L

OFFICIAL USE

for ASC & Sales Shop

P 2/22

Variation list

BHR262Z2C

BHR262RD

Model No.

Type Quantity

Battery
adapter

Battery

converter

Plastic

carrying

case

Battery

cover

Yes

Battery

BHR262DP1

No NoBHR262Z

No

1 No

No

No

No

BAP36N

BCV01No

No

HR262DZ NoNoNo No

HR262DWB Yes1 No

HR262DWBE 2

BL3622A

1

DC36RA

Charger

No

No NoNo NoNo

NoNo NoNo NoNo

No

DC36WA

BL3622ADC36WA

No

No No

No No

Yes No

BAP36NHR262DBP1 2 1BL3622ADC36WA Yes No

No

BCV02

BHR262ZC

BL3626

Yes2 1DC36RA NoBL3626

BHR262RDE 2 1 No NoYesDC36RA BL3626

BHR262/ HR262D

Model No.

Type Quantity

Battery
adapter

Battery

converter

Plastic

carrying

case

Battery

cover

Battery

BHR262TZ NoNoNo No No

BHR262TRDE Yes2BL3626 1 No

No

No

Charger

No

DC36RA

HR262TDZ NoNoNo No No

HR262TDWBE Yes2BL3622A 1 No

No

No

No

DC36WA

BHR262TDP1 Yes2BL3626 1 BAP36N NoDC36RA

Note: All models also include the accessories listed in "Standard equipment" of page 1.

BHR262T/ HR262TD

[2] LUBRICATION

[1] NECESSARY REPAIRING TOOLS

Repair

DescriptionCode No. Use for

Retaining ring S pliers ST-2N1R003

Removing Ring spring 19 from Tool holder complete/ Tool holder guide complete

Retaining ring S pliers ST-2

Bearing plate (for arbor press)

1R004 Removing Ring spring 29

1R022 or

1R356

Removing Ring spring 29

Bearing setting plate 8.21R032 Assembling Spiral bevel gear 26

Assembling Spiral bevel gear 26Bearing setting plate 10.21R033

Ring spring setting tool A1R164 Assembling Oil seal 25 to Gear housing complete

Ring spring setting tool B1R165 Assembling Needle bearing complete to Gear housing complete

Tip for Retaining ring pliers1R212 Attachment of 1R003

T-type hex wrench 3-1271R170 Removing two M4x25 hex socket head bolts on Inner support complete

Drill chuck extractor1R139 Removing Spiral bevel gear 26

Pipe 301R232 Assembling Oil seal 25 to Gear housing complete

Round bar for arbor 24-1001R249 Removing Ring spring 28

Round bar for arbor 30-1001R252 Removing Oil seal 25 from Gear housing complete

Bearing extractor1R269 Removing Ball bearing 608ZZ from Inner support complete

Round bar for arbor 7-501R281 Removing Ring 8

1R291 Removing Retaining Ring S-7

Ring spring removing jig1R306 Removing Ring spring 29 from Tool holder complete/ Tool holder guide complete

Piston cylinder318132-2 Assembling Ring spring 28 to Tool holder complete/ Tool holder guide complete

Retaining ring S and R pliers

Apply the following grease to protect parts and product from unusual abrasion.
* Makita grease RB No.00 to the portions indicated by black triangle
* Molybdenum disulfide lubricant to the portions indicated by gray triangle

P 3/22

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Removing Retaining ring WR-12 from Armature shaft

Fig. 1

Item No. Description Portion to lubricate Lubricant

Makita grease RB No.00

Makita grease RB No.00

Makita grease RB No.00

4g

Amount

a little

a little

Striker

Compression spring 14 End to be fixed to the boss in Inner housing complete

Ball bearing

606ZZ

Compression spring 7

Retaining ring S-7

(f)

(h)

(i)

(j)

42

44

Piston joint Grooves that contact 42 Guide plate

43

50

51

40

41

Clutch cam

Swash bearing 10

O ring 16

Piston cylinder

Guide plate Inside that contacts 43 Piston joint

48

Spur gear 10 Gear portion that engages with Spur gear 51

Whole surface

(h) Pole portion to be inserted into 43 Piston joint

(j) Inside of hole

53

Spiral bevel gear 26 Gear portion that engages with Armature shaft gear

(a) Inside where Striker moves
(b) Outside that contacts Tool holder (guide) complete

49 Cam shaft

(e) Small diameter portion to be inserted into 48 Spur gear 10

(f) Groove for hooking Change plate

(i) Ball bearing portion (See Fig. 3.)

(c) Gear portion that engages with 50 Clutch cam

(d) Portion to be inserted into 51 Swash bearing 10

(g) Gear portion that engages with 49 Cam shaft

40 41

50

48

51 53

49

42 43 44

(a)

(c) (d)

(b)

(g)

Molybdenum disulfide

Molybdenum disulfide

(e)

Transmission parts

Gear section: 17g

Crank section: 5g

boss for fixing
Compression
spring 14

[Inside view of Inner housing]

[2] LUBRICATION (cont.)

Apply Makita grease RB No.00 to the following portions indicated by black triangle to protect parts and product
from unusual abrasion.

Fig. 2

Fig. 3

BHR262
HR262D

BHR262T

HR262T

Item No.

Description Portion to lubricate

[Cross section around Swash bearing 10]

Cap 35

O ring 17

1

16

Change lever13

Gear housing complete

Spur gear 51

17

28

Steel ball 7

(a)

(b)

29

Tool holder complete

Tool holder guide complete

30

Lip portion where Bit is to be inserted

Entire surface

Pins

(b) Inside where Swash bearing section rotates (See Fig. 3.)

(c) Gear portion

(a) Oil seal 25 on the inside of Gear housing complete

Entire surface

Inside where Piston cylinder reciprocates

Impact bolt

Impact bolt

Cushion ring 13

16

13

28

Lock plate complete23 Pins

Needle bearing complete19 Needle bearing portion in Cup washer (See Fig. 37.)

17

111

114

115

30

Ring 21
Stopper

4

Inner periphery
Inner periphery

Sleeve 932 Inside where Impact bolt reciprocates
Ring 1034 Portion that contacts Cushion ring 13

Entire surface

O ring 937

(d) Surface where Clutch portion of 30 Tool holder (guide) complete contacts

(d)

BHR262T
HR262TD

(c)

120 Steel Ball 6 (2 pcs.) Entire surface

124 Steel Ball 5 Entire surface

Repair

P 4/22

BHR262
HR262D

19

23

BHR262
HR262D

32

34

37

114

124

120

111

4

1

30

30

29

115

BHR262T
HR262TD

Lubrication Around
Swash bearing 10

Swash bearing section: 4g
(See Fig. 1.)

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Bit holder section for BHR262, HR262D
Holder section for Drill chuck of BHR262T, HR262TD

DISASSEMBLING for BHR262, HR262D

DISASSEMBLING for BHR262T, HR262TD

Ring 21

Ring 21

Guide washer

Conical
compression
spring 21-29

Cap 35

Steel ball 7.0

Chuck cover

Ring spring 19

flat portion

Chuck
cover

1R003
1R212

Ring 21

Remove Cap 35 with slotted screw­driver, then remove Ring spring 19
using 1R003 with 1R212.

Separate Chuck cover.
Then remove Steel ball 7.0
while pressing down Ring 21.

Bit holder section can be
disassembled as drawn above.

ASSEMBLING for BHR262, HR262D

Take the disassembling step in reverse.

Note: Be sure to place the flat portion of Ring spring 19 on Steel ball 7.0. (Fig. 4)

Fig. 4

Fig. 5

Cap 35

1R003

1R212

Ring spring 19

Tool holder guide

Tool holder

Tool holder set

Separate Tool holder set
from Tool holder guide
complete.

Remove Cap 35 with slotted screw­driver, then remove Ring spring 19
using 1R003 with 1R212.

Separate Chuck cover. Then
remove Steel ball 7.0 while
pressing down Stopper.

Chuck cover

Steel ball 7.0

Stopper

Stopper

Change ring

Change cover

Ring spring 21

Torsion spring 31

Torsion spring 31

Guide washer

Flat washer 21

Flat washer 24

Leaf spring

Steel ball 5

Steel ball 6 (2 pcs.)

Conical
compression
spring 21-29

Stopper, Guide washer,
Conical compression
spring 21-29, Flat washer
21 can be disassembled
as drawn above.

Remove Ring spring 21
with 1R004 from Tool
holder guide side. Flat
washer 24, Leaf spring
and Steel ball 5 can be
disassembled.

Remove Tool holder
together with Change
ring from Change cover.
And separate Change
ring from Tool holder.

After removing Torsion
spring 31, Steel ball 6
can be separated from
Tool holder.

Tool holder

Repair

P 5/22

a

Note:

Face the chamfered end
of the hole upward.

Aligning the hole of
Change ring with that
of Change cover,
assemble Change ring
to Change cover.

a'

[Section a - a']

(1) Assemble Change ring to Change cover. (Fig. 6)
(2) Assemble Torsion spring 31 to Tool holder, then mount Steel balls 6 to Tool holder. (Fig. 7)
Note: Apply Makita Grease RB No.00 to Steel balls 6 to prevent them from falling off.

(3) Assemble Tool holder to Change cover. (Fig. 8)

(4) Put Steel ball 5.0 in the groove surrounded by Change cover and Tool holder. (left in Fig. 9)
(5) Set Leaf spring and Flat washer 24 in change cover, then secure them with Ring spring 21. (right in Fig. 9)
(6) As for the assembling of Cap 35 side, do the reverse of disassembling steps. Refer to Fig. 4.

Fig. 6 Fig. 7

Fig. 8

Change ring

Change cover

Change cover

Change ring

By turning Tool holder
approx. 75

°

clockwise,
Tool holder can be
fastened to Change cover.

Tool holder

75°

Insert the long arm of
Torsion spring 31 into
the hole of Change cover
through the hole of
Change ring.

Flat washer 24

Leaf spring

Fig. 9

[3] DISASSEMBLY/ASSEMBLY
[3] -1. Bit holder section for BHR262, HR262D
Holder section for Drill chuck of BHR262T, HR262TD (cont.)

ASSEMBLING for BHR262T, HR262TD

Repair

P 6/22

The long arm of

Torsion spring 31

Change cover

Steel ball 6 (2pcs.)

Tool holder

long arm

Torsion spring 31

Insert the short arm of
Torsion spring 31 into
the hole of Tool holder.

Steel ball 5.0

Tool holder

Change cover

Ring spring 21

[3] DISASSEMBLY/ ASSEMBLY
[3] -2. Drill chuck assembly for BHR262T, HR262TD

DISASSEMBLING

Fig. 10 Fig. 11

Fig. 14Fig. 13Fig. 12

Steel ball 5.0

Leaf spring

Flat washer 24

Drill chuck assembly can be disassembled as drawn in Figs. 10 to 14.

Change cover

Change ring

After Removing Ring spring 21, strike Drill chuck assembly against
workbench which is covered with a cloth as a cushion.
Flat washer 24, Leaf spring and Steel ball 5.0 can be removed.

Pull off Change cover.

Change ring and Torsion spring 31

can be removed.

Torsion spring 31

Chuck holder

Spacer

Chuck holder

Chuck holder

Chuck holder

Spacer

Remove Spacer and
two Steel balls 6
from Chuck holder.

Clamp the flats of Chuck holder in vise,
then unscrew M6x22 Flat head screw
by turning it clockwise using Impact driver.

Clamp the flats of Chuck holder in vise,
then separate Drill chuck from Chuck
holder by turning it counterclockwise
using Hex wrench 10.

Steel ball 6

(2 pcs.)

M6x22
Flat head screw

Hex wrench 10

Ring
spring 21

1R003

1R212

Repair

P 7/22

Change cover

Change ring

ASSEMBLING

Chuck holder

short arm of

Torsion spring 31

long arm of

Torsion spring 31

hole for

Torsion spring 31

(1) Holding Chuck holder's flat portions in vise, assemble Drill chuck to Chuck holder by turning it clockwise
using Hex wrench 10.
(2) Secure Drill chuck with M6x22 Flat head screw by turning it counterclockwise using Impact driver.
(3) Assemble Drill chuck to Spacer. (Fig. 15) Then mount two Steel balls 6. (Fig. 16)
(4) Mount Torsion spring 31. Then assemble Drill chuck to Change cover. (Fig. 17)
(5) Mount Steel ball 5, Leaf spring and Flat washer 24 to Chuck holder, then secure them with Ring spring 21. (Fig. 18)

Spacer

Spacer

Spacer

Insert the short arm of Torsion
spring 31 into the hole of
Chuck holder using pliers.

Fitting Chuck holder's
flat portions to Spacer,
mount Drill chuck to Spacer.

Fig. 15 Fig. 16

Chuck holder

Steel ball 6 (2 pcs.)

Note: Apply Makita grease RB No.00 to Steel
balls 6 to protect them from falling off.

Fig. 18

Fig. 17

By turning Drill chuck
approx. 75

°

clockwise,
Drill chuck can be
fastened to Change cover.

Drill
chuck

75

°

Ring spring 21

Steel ball 5

Flat washer 24

Leaf spring

Change
cover

Torsion spring 31

Insert the long arm of Torsion spring 31
into the hole of Change cover through
the hole of Change ring, then assemble
Change ring to Change cover. (See Fig. 6.)

[3] DISASSEMBLY/ ASSEMBLY
[3] -2. Drill chuck assembly for BHR262T, HR262TD (cont.)

Repair

P 8/22

Chuck holder

[3] DISASSEMBLY/ASSEMBLY
[3]-3. Change lever

While pushing Lock button into Change lever,
turn Change lever a little over Drill mode position
to lock it in place.

While pushing Lock button into Change lever, fit Change lever
completely to Gear housing complete.
Note: Be sure to check Change lever works properly
after assembling.

Insert slotted screwdriver between Change lever and
Gear housing complete, then lever up Change lever.

Drill mode

Lock button

Change lever

DISASSEMBLING

Fig. 19

Fig. 20

(thick pin of
Change lever)

Hammer mode

thin pin of
Change lever

ASSEMBLING

Fig. 21

Change plate can be seen through Change lever insertion hole of Gear housing complete.
While hooking the thin pin of Change lever to Change plate from Hammer mode side,
turn Change lever to Drill mode side.
Note: Change lever is incompletely fit to Gear housing complete in the above step.

slotted screwdriver

Change lever

Lock button

Drill mode

Change plate

Viewed from the upper side

Repair

P 9/22

Drill mode

[3] DISASSEMBLY/ASSEMBLY
[3]-4. Motor section, Switch

Remove two Pins 6 and two 4x18 Tapping screws,
then separate Handle (R) from Handle (L).
Switch can now be replaced. (Also see Figs. D-1 and D-2.)

Remove two Pins 6 and Handle section from
Housing (L) to disassemble Motor section.

Remove four 4x35 Tapping screws from Gear housing complete and nine 4x18
Tapping screws from Housing (R). Housing (R) can now be removed.

loop portion
of Side grip

DISASSEMBLING

Gear housing complete

Note: Motor section and Switch can be replaced without removing Carbon brushes.

Fig. 22

Fig. 23

4x35 Tapping
screw (4pcs.)

Note:
For easier repair, except when repairing
Motor section, it is recommended not to
remove two 4x35 Tapping screws that
fasten Housing (L) to Gear housing complete.
(See Fig. 23.)

Note:
Except when replacing Switch, it is recommended
not to remove two 4x18 Tapping screws that fasten
Handle (R) to Handle (L). (See Fig. 24.)
With the screws left untightened, Handle section
can be removed as an assembly. (See Fig. 25.)

When removing four 4x35 Tapping screws
from Gear housing complete and nine 4x18
Tapping screws from Housing (R), put the
loop portion of Side grip between workbench
and Housing (L) as drawn on the right for
efficient disassembly.
Without the support of Side grip, Gear housing
complete will tend to separate from Housing (L),
causing the machine to fall apart.

Fig. 24 Fig. 25

Housing (L)

Housing (R)Handle (R)

Pin 6

(2pcs.)

Pin 6

(2 pcs.)

Handle (R)

Handle (L)

4x18 Tapping screw
(2 pcs.)

Compression
spring 10 (2 pcs.)

Handle section

[assembly of Handles (R) and (L)]

4x18 Tapping screw
(9pcs.) on Housing (R)

4x18 Tapping screw
(2pcs.) on Handle (R)

Repair

P 10/22

[3] DISASSEMBLY/ASSEMBLY
[3]-4. Motor section, Switch (cont.)

Remove Brush holder on the right side
by unscrewing two 4x18 Tapping screws.
Motor section and Gear section can now
be removed as an assembly.

Brush holder
(on right side)

4x18 Tapping
screw (2 pcs.)

Motor section

Gear section

DISASSEMBLING

Fig. 26

Fig. 28

Fig. 27

When removing Ball bearing 6001DDW, remove Retaining ring WR12 from Armature shaft in advance.
Then remove Ball bearing 6001DDW together with Sleeve 12 using 1R269.
Note: Retaining ring WR12 is firmly seated in the groove of Armature shaft,
and the groove is so small that the ring cannot be removed with a pair
of commercial retaining ring pliers only.
Therefore, slip the gap of the ring outside of the groove using 1R004 or 1R291,
then remove the ring using commercial retaining ring pliers or 1R003 with 1R212.

Armature

Inner housing complete

groove of
Armature shaft

Retaining ring

WR12

1R004 or 1R291

Ball bearing

6001DDW

Sleeve 12

1R003 with 1R212

1R269

1 Remove two M4x12 Hex socket head bolts
with 1R170.
2 Remove Bearing retainer A.
3 Pull out Armature from Inner housing complete.

1

2

3

Repair

P 11/22

M4x12 Hex socket

head bolt (2 pcs.)

1R170

Bearing retainer A

When inserting Armature into Inner housing complete,
do not fail to pass Armature through Yoke unit in advance.

Note: Yoke unit is not directional when assembled
with Armature.

Without enough care, Ball bearing 6001DDW on the
drive-end of Armature may often be incompletely seated
in the bearing room of Inner housing complete.
Therefore, fit Ball bearing 6001DDW completely into
the bearing room in Inner housing complete while carefully
turning Armature by hand to engage the gear of Armature
shaft with Spiral bevel gear 26 in Inner housing complete.
Then fix Ball bearing 6001DDW with Bearing retainer
and two M4x12 Hex socket head bolts.

Note: Be sure to apply adhesive (ThreeBond 1321B/
1342 or Loctite 242) to the threads when reusing
M4x12 Hex socket head bolts removed from
the machine because they are threadlocking bolts.

Make sure that the five parts shown below are set in place
before mounting Housing R to Housing L.

ASSEMBLING

Fig. 29

Fig. 30

M4x12 Hex socket
head bolt (2 pcs.)
with adhesive

ArmatureBearing retainer A

Compression
spring 10 (2 pcs.)

Light circuit

Vibration isolator plate

Support plate

Pin 6 (2 pcs.)

[3] DISASSEMBLY/ASSEMBLY
[3]-4. Motor section, Switch (cont.)

Repair

P 12/22

[3] DISASSEMBLY/ASSEMBLY
[3]-5. Tool holder section for BHR262, HR262D/
Tool holder guide section for BHR262T, HR262DT

DISASSEMBLING

Inner housing
complete

Flat washer 28

Piston cylinder

Swash bearing section

Take the disassembling step in reverse.

Fig. 31

Fig. 32

Fig. 33

Note: Tool holder (guide) section can be removed without disassembling Housing section.

(1) Remove Chuck section as drawn in Figs. 4 and 5.
(2) Remove Change lever as drawn in Fig. 19.
(3) Remove four 4x35 Tapping screws as drawn in Fig. 22.
(4) Take steps drawn in Figs. 31 and 32.

Note: Grease falls from Gear housing complete.
Receive it with waste cloth.

Note: Do not lose Flat washer 28 between Tool holder
ass’y and Inner housing complete.

Washer 31

Compression
spring 32

Spur gear 51

ASSEMBLING

Pull out Tool holder ass’y from Inner housing complete.Strike the top of Tool holder ass’y with plastic hammer.

Gear housing complete can be removed.

Assemble a pair of 1R022 or 1R356 to 1R306,
then attach them to the ram of arbor press.
Put Tool holder (guide) section on the table of
arbor press.

While compressing Compression
spring 32 by pressing down
Washer 31 using arbor press,
remove Ring spring 29 with
1R004 or small slotted screwdriver.

Washer 31

clearance
to expand
Ring spring 29

Ring spring 29

table of
arbor press

1R022
(or 1R356)

1R036

Note: Be sure to leave a little clearance to
expand Ring spring 29 between 1R022
(or 1R356) and Tool holder ass’y.

ram of
arbor press

Spur gear 51 can
now be removed.

Tool holder (guide) section

Repair

P 13/22

Washer 31

Ring
spring 29

Compression
spring 32

1R004

Spur gear 51

[3] DISASSEMBLY/ASSEMBLY
[3]-6. Needle bearing complete and Oil seal 25

DISASSEMBLING

Fig. 34

Fig. 37

ASSEMBLING

1) Assemble Oil seal 25 to Gear housing complete. (Figs. 35, 36)

2) Assemble Needle bearing complete. (Fig. 37)

1R164

Outer diameter: 30mm

Outer diameter: 30mm

1R165

Outer Diameter: 34mm

1R232

Oil seal 25

With 1R232 and arbor press, insert Oil seal 25 until it stops.
In this step, Oil seal 25 is not yet inserted completely
because the outer diameter of 1R232 is larger than that of
Oil seal setting hole.

original position of Oil seal 25

The diameter of
Oil seal 25 setting hole
is smaller than 36mm.

Outer diameter: 36mm

With 1R165 and arbor press, press down
Needle bearing complete until it stops.

Fig. 35 Fig. 36

Using arbor press and the 34mm outer diameter end
of 1R164, press down Oil seal 25 until it stops at its
original position.

Put Gear housing complete on arbor press table, and keep it upright.
Then, by pressing down Oil seal 25 using 1R252, Oil seal 25 and
Needle bearing complete can be removed from Gear housing complete

with gentle pressure.
Note:

On arbor press table, Gear housing complete can stand almost upright
on its end edges. Although the end edges are rather thin, you need not
worry about breakage because Oil seal 25 and Needle bearing complete
are fitted to Gear housing complete with low press fit force.

1R252

Oil seal 25

Gear housing
complete

Needle bearing
complete

Needle bearing portion of

Needle bearing complete

Cup washer portion of

Needle bearing complete

Face the flat portion of Needle bearing complete
towards the bottom side of Gear housing complete.

bottom side of
Gear housing
complete

Needle bearing complete,
viewed from rear side

Note:

1) Do not use 1R164 in this step.

2) Do not press Needle bearing
portion directly.

3) Too much pressure will deform
Needle bearing complete.
Do not press hard.

4) Be sure to press Cup washer

portion with gentle pressure.

Repair

P 14/22

[3] DISASSEMBLY/ASSEMBLY
[3]-7. Impact bolt in Tool holder complete for BHR262, HR262D)/
Tool holder guide complete for BHR262T, HR262TD

DISASSEMBLING

(1) When Striker is left in Tool holder (guide) complete, push Striker out of Tool holder (guide) complete
by inserting 1R281 from the top end then by striking 1R281 with plastic hammer.
(2) Remove Tool holder (guide) section as instructed in [3]-5.
(3) Remove Ring spring 28 from Tool holder (guide) complete and disassemble Impact bolt section. (Figs. 38 to 41)

Ring spring 28

Ring spring 28 can be pulled off
from Tool holder (guide) complete
when completely removed from
the groove.

Disassemble Impact bolt
section by striking Tool
holder (guide) complete
against workbench.

Note:

Be sure to replace Ring spring 28
when assembling Tool holder (guide)
section.

Fig. 40 Fig. 41

Tool holder (guide) complete

Sleeve 9

Impact bolt

Ring 10

Cushion ring 13

O ring case with
O ring 9 fit inside

Impact bolt section

Fig. 39

Fig. 38

Slotted

screwdriver

Ring spring 28

Note:
If the end gap of Ring spring 28 is in the hole of
Tool holder (guide) complete, slide it with a slotted
screwdriver until it is completely hidden.

Insert 1R249 into Tool holder (guide) complete from
Inner housing complete side, then put it on arbor press table
as drawn on the right.
Press down Tool holder (guide) complete using arbor press.
Using slotted screwdriver and plastic hammer,
tap Ring spring 28 through the two holes located on the
opposite side to each other alternately to push the ring down
out of the groove inside Tool holder (guide) complete.

Tool holder (guide) complete

Repair

P 15/22

end gap of Ring spring 28

Tool holder (guide) complete

[Cap 35 side]

1R249

[Inner housing
complete side]

[Cap 35 side]

[Inner housing complete side]

Ring spring 28

Tool holder (guide) complete

Note: 2)

ASSEMBLING

Fig. 42

Cushion ring 13

Ring 10

O ring case with
O ring 9 fit inside

Impact bolt

1) Assemble Impact bolt section to Tool holder (guide) complete as drawn in Fig. 42.

Tool holder (guide) complete

Sleeve 9

Bit (chuck)
installation
side

Inner housing
complete side

long short

Fig. 43

Note: 1) Use an extra Piston cylinder as a jig. Never use Piston cylinder that is to be assembled to the machine.

2) The end gap of Ring spring 28 must not be positioned in either of the two holes of

Tool holder (guide) complete.

2) Push Ring spring 28 into the inner groove of Tool holder (guide) complete as drawn in Fig. 43.

Piston cylinder

as a jig

Piston cylinder as a jig

Tool holder

(guide) complete

end gap

hole

Inner groove of
Tool holder (guide)
complete

Ring spring 28

O ring case

Note: The five components are directional, and must be mounted as shown below.

hole

[3] DISASSEMBLY/ASSEMBLY
[3]-7. Impact bolt in Tool holder complete for BHR262, HR262D)/
Tool holder guide complete for BHR262T, HR262TD (cont.)

Repair

P 16/22

[cross-sectional view]

Ring spring 28

Tool holder

(guide) complete

end gap

Ring spring 28

[Correct] [Wrong]

Note: 1)

[3] DISASSEMBLY/ASSEMBLY
[3]-8. Swash bearing 10, Gear section

DISASSEMBLING

Fig. 44

Note: This step can be done without removing Motor section.

1) Remove Gear housing complete as instructed in [3]-5.

2) Remove Inner support complete by loosening two M4x25
Hex socket head bolts using 1R170. (Fig. 44)

3) Remove two M4x12 Hex socket head bolts that is seated
on Bearing retainer B on Inner support complete. (Fig. 45)

4) Remove Swash bearing 10 portion and Piston cylinder portion
from Inner housing complete. (Fig. 46)

5) When Ball bearing 606ZZ is left in Gear housing complete
after removing Swash bearing section, insert Cam shaft into
the hole of Ball bearing 606ZZ and tilt Cam shaft back and forth
(Fig. 47), then tap Gear housing complete with plastic hammer
as drawn in Fig. 48. Ball bearing 606ZZ can now be removed.

6) Put Spiral bevel gear 26 on a U-groove of 1R139 as shown in Fig. 49, then press down Cam shaft using 1R281
to loosen the press fit of Cam shaft to Spiral bevel gear 26, Ball bearing 608ZZ and Ring 8 at a time. (Fig. 49)
Also Clutch cam, Swash bearing 10, Sleeve 9 and Bearing retainer B can be removed from Cam shaft in this step.
(Fig. 50)

7) By removing Retaining ring S-7 from Cam shaft using 1R291, Compression spring 7 and Spur gear 10 can be
removed from Cam shaft. (Fig. 50)

Fig. 45

Fig. 46

Fig. 47

Fig. 50

Fig. 48 Fig. 49

M4x25 Hex socket
head bolt

Inner support complete

Inner housing complete

1R170

Bearing retainer B

Ball bearing 606ZZ in
Gear housing complete

Spiral bevel
gear 26

Spiral bevel gear 26

Swash bearing portion

Inner housing complete

Cam shaft

M4x12 Hex socket head
bolt (2 pcs.): threadlocking bolt

M4x12 Hex socket head
bolt (2 pcs.): threadlocking bolt

M4x12 Hex socket head bolt (2 pcs):

threadlocking bolt

Piston cylinder portion

1

2

1R139

1R281

Cam shaft

Compression
spring 7

Retaining
ring S-7

Spur gear 10 Ring 8

Ball bearing

606ZZ

Ball bearing
608ZZ

Cam shaft Clutch cam

Sleeve 9

Swash bearing 10

Repair

P 17/22

Swash bearing portion

Bearing
retainer B

[3] DISASSEMBLY/ASSEMBLY
[3]-8. Swash bearing 10, Gear section (cont.)

ASSEMBLING

Fig. 51

Fig. 52

Guide plate

Note: Be sure to apply Makita grease RB No.00 and Molybdenum disulfide
lubricant to the specific portions shown in Figs. 1, 2 and 3.

1) Onto Cam shaft, slide Swash bearing 10, Sleeve 9, Spiral bevel gear 26
in order, then press-fit them using 1R032, 1R033 and arbor press.

2) Slide Bearing retainer B onto Cam shaft in advance, then press-fit
Ball bearing 608ZZ then Ring 8 onto the shaft; be careful not to fix
Bearing retainer B between the bearing and Spiral bevel gear26.

3) Onto Cam shaft, slide Super gear 10 and Compression spring 7 in order,
then secure them with Retaining ring S-7 using 1R291.

4) Mount Guide plate then Piston joint to Piston cylinder. (Fig. 51)

5) Fit Compression spring 14 over the boss of Inner housing complete.
(Figs. 3 and 52)

6) Insert the pole of Swash bearing 10 through the hole of Piston joint,
then mount Swash bearing portion into Inner housing complete.
Secure Swash bearing portion by fixing Bearing retainer B to Inner
housing complete with two M4x12 Hex socket head bolts. (Fig. 53)
Note: Be sure to apply adhesive to the threads of the two M4x12
Hex socket head bolts.

7) Insert Change plate into the groove of Clutch cam, then secure
Inner support complete with two M4x25 Hex socket head bolts.
(Fig. 54)

Fig. 53

Fig. 54

Piston joint

Piston cylinder

1

2

Bearing retainer B

Inner housing complete

groove of Clutch cam

Change plate

M4x12 Hex socket

head bolts (2pcs.)

Threadlocking bolt

Inner support
complete

Compression spring 14

pole of

Swash bearing 10

hole of
Piston joint

Inner housing

complete

Clutch cam

Repair

P 18/22

Swash bearing portion

[4] Maintenance program

It is recommended to replace the following parts at the same time when replacing Carbon brushes. (Fig. 55)
Note: Be sure to put Makita grease RB No. 00 and Molybdenum disulfide lubricant to the specific portions.
Refer to Figs. 1, 2 and 3.
Fig. 55

BHR262/ HR262D

BHR262T/ HR262TD

1
Cap 35
(286263-4)

29 Steel ball 7.0
(216022-2)

115 Steel ball 7.0
(216022-2)

35 Cushion ring 13
(421955-0)

37 O ring 9
(213073-6)

38 Ring spring 28
(233917-4)

40 O ring 16
(213227-5)

111 Cap 35
(286263-4)

40 O ring 16
(213227-5)

35 Cushion ring 13
(421955-0)

37 O ring 9
(213073-6)

38 Ring spring 28
(233917-4)

Repair

P 19/22

Color index of lead wires' sheath

Black

Terminal

LED

Brush holder

Switch

M1

White

Red

Fig. D-1

Terminal

LED

Line filters

Switch

Circuit diagram

P 20/22

With Equipment of Radio Interference Suppression

Without Equipment of Radio Interference Suppression

M2

T –

T +

T –

T +

M1 M2

Yellow

Brush holder complete

Wiring diagram

Fig. D-2

To Brush holder
complete

Connector

Connector

ribs

Diode

Switch

Lead wire holders

FET (Field effect transistor)

Lead wires must be tight in the area
shown in gray.
Fix lead wires in the Lead wire holders
indicated by dotted circle.

P 21/22

inner wall
of Housing

Do not route Lead wires
to Diode side over this rib.

Route Lead wires
between these ribs.

Route Lead wires between
the rib and the inner wall
of Housing.

[Wiring in Handle Section]

Lead wire (yellow)

Terminal Line filters

Tube

Connector

Lead wire (black)

Yoke

ConnectorFET

Fig. D-3

Lead wire holder

Lead wire holder

Fix Lead wires (red, black)
of Brush holder complete
in these Lead wire holders.

rib

Light circuit

Wiring diagram

P 22/22

Line filter is not used
for some countries.

Put Connector
into this space.

[Wiring in Motor Section]

Fix Lead wires (red, black)
of Brush holder complete
in these Lead wire holders.

rib

Refer to “Circuit diagram” and connect Lead
wires to Terminal as shown in the dotted circle.
Do not pinch them between the rib and Housing.