HR2600/ HR2601 are 26mm (1") 2-mode rotary hammers adapted for
SDS-PLUS bits, featuring compact and lightweight design, enhanced comfort
and better control with ergonomic handle. Model HR2601 is equipped with AVT;
Anti Vibration Technology consisting of Active dynamic vibration absorber
with counterweight and Damper spring. AVT ensures operation with
extremely low vibration, which is much superior to the competitors.
HR2600 series models are available in the variations listed below, including
HR2300 and HR2610 series models developed on the same concept.
Apply the following grease/ lubricant to protect parts and product from unusual abrasion.
Item No.DescriptionGrease/ LubricantAmountPortion to lubricate
1Cap 35
Gear housing complete Oil seal 25 on the inside of Gear housing complete
16
2021Push cornPortion that contacts Clutch cam B
Compression spring 5 Periphery
23O ring 21Entire surface
26
Steel ball 7.0 (2 pcs.)
28
Tool holder complete
Driving flange
29
32
Flat washer 30
36
Flat washer 30
38Impact boltEntire surface
42
O ring 9
44
Striker
45
O ring 17.5
30
Spur gear 51
Piston cylinder
46
47
Guide plate
56
Spur gear 10
Swash bearing 10
58
64
Helical gear 26
65
O-ring 68
70
O ring 26
71
Oil seal 12
HR2601 only40
Fig. 1
Compression spring 20
Lip portion where Bit is to be inserted
Entire surface
(a) Periphery that contacts Driving flange/ Spur gear 51
(b) Inside where 46 Piston cylinder reciprocates
Portion that contacts Spur gear 51/ Pins 6
Portion that contacts Spur gear 51/ Pins 6
30
30
Portion that contacts Inner housing complete
Entire surface
Entire surface
Entire surface
Gear portion
(c) Inside where 44 Striker moves
(d) Periphery that 28 Tool holder complete contacts
Inside that contacts 48 Piston joint
(e) Gear portion
(f) Portion that contacts 58 Swash bearing 10
(g) Interleaved portion to Piston joint
(h) Ball bearing portion
Gear portion that engages with Armature gear shaft
Whole portion
Portion that contacts Sleeve 9
Periphery that contacts 28 Tool holder complete
16
Makita grease RB
No. 00
Makita lubricating oil
VG100
Makita grease RB
No. 00
Makita lubricating
oil VG100
Makita grease RB No. 00
P 4/ 13
a little
2g
a little
19g
in total
3g
a little
3g
3g
a little
a little
26
(a)
28
44
45
(c)
(e)
Clutch cam B
56
(b)
29
(d)
46
(f)
30
1
Pin 6
47
(h)
32
Piston
joint
58
(g)
36
64
HR2601
38
HR2600
65
40
70
20
21
23
42
71
Page 5
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-1. Bit holder section
P 5/ 13
DISASSEMBLING
(1) Remove Cap 35.
(2) Separate Ring spring 14 from the groove of Tool holder complete using
1R003 with 1R212. (Fig. 2)
Washer 16 on Ring spring 15 is removed.
(3) Remove Ring spring 15 in the same way while pressing down Chuck cover.
(Fig. 3) Then pick up Flat washer 17 and Rubber washer 16 from the space
between Chuck cover and Tool holder complete.
Chuck cover is removed.
(4) Remove two Steel balls 7.0 while pressing down Ring 21. (Fig. 4)
Ring 21, Guide washer and Conical compression spring 21-29 are removed.
Fig. 3
Ring spring 15
(silver)
Chuck cover
ASSEMBLING
Assemble in the reverse order of disassembly. Refer to Fig. 5 for the directions of the components.
Fig. 5
Flat washer 17
Fig. 4
Steel ball 7.0
(2 pcs.)
Fig. 2
Cap 35
Chuck cover
Ring 21
Guide washer
Conical compression
spring 21-29
1R003
1R212
Ring spring 14
(black)
Groove of
Tool holder
complete
Ring spring 14
chamfered
portion
(black)
Ring spring 15
(silver)
Flat washer 17Rubber
washer 16
chamfered
portion
Chuck coverCap 35Tool holder
Ring 21Guide washerWasher 16
flat side
Steel ball
7.0 (2 pcs.)
Conical compression
spring 21-29
concave
side
complete
convex
side
Page 6
P 6/ 13
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-3. Change lever section
DISASSEMBLING
Insert the tip of thin slot screwdriver into the notch of Gear housing complete,
then lever up one side of Change lever cover B. (Fig. 6)
Lever up the other side of Change lever cover B in the same way,
then remove Change cover lever B. Change lever B can be removed.
ASSEMBLING
(1) Set Change lever B to 45° position as drawn in Fig. 7.
(2) While checking the V-edge of Push corn fits into V-groove of Clutch cam B, insert Change lever B into Gear housing.
(3) After turning Change lever B to hammer drill mode position, put Change lever cover B on Change lever B.
Note: The V-groove of Change lever B has to come on the center of Leaf spring. (Fig. 8)
(4) Be sure to check Change lever B works properly after assembling.
Fig. 7Fig. 8
center of Leaf spring
Fig. 6
Change lever
cover B
Change lever B
notch of Gear
housing complete
Change lever B
45
°
groove of
Change lever B
V-groove of
Clutch cam B
[3]-4. Armature
REPLACING
(1) Remove three 4x18 Tapping screws and Handle cover.
(2) Slide Brush holder unit to the best position to repair, and move the arms of Spiral springs aside, then separate Carbon
brushes from Commutator. (Fig. 9)
(3) Remove four 4x30 Tapping screws then separate Motor housing from Gear housing complete. Armature is left on
Gear housing at that time. (Fig. 10)
Note: Do not lose Wave washer 15 on the bottom of Motor housing. Do not fail to set it in place when assembling.
(4) Remove Armature ass’y from Gear housing complete by pulling by hand.
Note: Ball bearing 6000LLB of Armature ass’y is held in Inner housing complete with O ring 26. Therefore, it is not
necessary to tap Gear housing complete with Plastic hammer to remove Armature ass’y.
(5) Remove Ball bearings 6000LLB with 1R269.
Remove 627DDW and Insulation washer together at one time with 1R269.
(6) Assemble the components in the reverse order of disassembly after replacing the damaged parts.
Fig. 9Fig. 10
Ball bearing 6000LLB held with O ring 26 in Inner housing
(1) Remove Bit holder section.
(2) Remove Change lever section.
(3) Separate Gear housing from Motor housing.
(4) Remove Tool holder complete by tapping the top as drawn in Fig. 11.
Note: Flat washer 30 is located between Tool holder complete and Inner housing complete.
Be careful to lose it.
(5) Set 1R045 and 1R369 to Tool holder complete. (Fig. 12)
(6) Compress Compression spring 32 (Fig. 13), then separate Spiro lock washer 30 from
Tool holder complete by sliding a thin slotted screwdriver from the upper end as drawn
in Fig. 14. The components are disassembled. (Fig. 15)
Fig. 13Fig. 12Fig. 14
1R369
Tool holder complete
1R369
Fig. 15
Tool holder complete
Spur gear 51
Flat washer 30 (thicker than the others)Flat washer 30 (thin)
1R045
Compression spring 31
Fig. 11
Upper end of
Spiro lock
washer 30
thin
slotted
screwdriver
Tool holder
complete
1R369
Steel ball 4 (4 pcs.)Pin 6
Driving flangeCompression spring 31
(6 pcs.)
Spiro lock washer 30
Page 8
P 8/ 13
Repair
[3] DISASSEMBLY/ASSEMBLY
[3]-6. Impact bolt in Tool holder complete
DISASSEMBLING
(1) Put 1R388 into Tool holder complete then push 1R388 in vise with the access holes on Tool holder complete parallel
to Vise. (Fig. 16)
O-ring case A/ B is moved toward the top of Tool holder complete, and therefore, Ring spring 28 can be relieved from
O-ring case A/ B.
(2) When the end gap of Ring spring 28 is in the access hole, slide it with slotted screwdriver until it is completely hidden.
(3) Using slotted screwdriver, tap Ring spring 28 through the two access holes alternately to push it out of the inner groove
of Tool holder complete.
(4) The components are removed by tapping with phillips screwdriver and plastic hammer from bit installation side of
Tool holder complete. (Fig. 17)
Fig. 16
The directions of two access holes on Tool holder complete
have to be parallel to Vise.
90
°
Fig. 17
Bit
installation
side
ViseVise
1R388
1R388O-ring case A (HR2600) / B (HR2601)
holes on both side of Tool holder complete
to access inside
(1) Disassemble Motor housing section, Gear housing section and Inner housing section. As for HR2601, remove two
M4x12 Hex socket head bolts. And then separate Counter weight section from Inner housing complete. (Fig. 20)
(2) Remove two M4x16 Hex socket head bolts with hex wrench 3 and 1R228. (Fig. 21)
Then pull Swash bearing section out of Inner housing complete. (Fig. 22)
(3) Remove Ball bearing 606ZZ from Gear housing complete using the removed Swash bearing section. (Fig. 23)
(4) Receive Clutch cam B on 1R035 and press Spur gear 10 out of Clutch cam B.
The swash bearing section can be removed as drawn in Fig. 24.
Fig. 20
For HR2601 only
M4x12 Hex socket
head bolt (2 pcs.)
Plate
Counter weight
Pin 6
Weight holder guide
Fig. 21
M4x16 Hex socket
head bolt (2 pcs.)
Note: These are thread
locking screws.
Do not reuse them without applying
ThreeBond 1321B/ 1342 or Loctite 242..
Fig. 22
Inner housing complete
Piston cylinder
Push Piston cylinder into Inner housing
complete to tilt Swash bearing 10.
Fig. 23
Insert shaft portion of Spur gear 10
to the hole of Ball bearing 606ZZ,
and tilt it back and forth.
Swash bearing 10
Pull Swash bearing section horizontally
with Swash bearing 10 kept tilted, and
remove the pole of Swash bearing 10
toward the tilted direction.
Swash bearing section
(Note: Ball bearing 606ZZ is left in Gear housing complete.)
Tap Gear housing complete with plastic hammer.
Ball bearing 606ZZ is removed together with
Swash bearing section.
(1) Pressfit Ball bearing 608ZZ into Bearing box.
(2) Put Clutch cam B, Swash bearing 10, Flat washer 8 and Bearing box to Spur gear 10 in order,
then secure them using 1R033, 1R026 and arbor press.
(3) Fit Bearing retainer in Bearing box, then pressfit Helical gear 26 to the shaft of Swash bearing section.
Be careful of the directions of Bearing box and Helical gear 26. (Fig.25)
Fig. 25
The center is projected higher than that of the reverse.
Face the projection to Bearing retainer.
Helical gear 26
P 11/ 13
Bearing box with
Ball bearing 608ZZ
Viewed from
Swash bearing 10 side
Bearing retainer
The wrong installation causes the top of
Bearing retainer to bump against
Armature shaft.
[3]-8. How to assembly of Piston cylinder section to Swash bearing section
(1) Assemble Guide plate and Piston joint to Piston cylinder. Align the holes of Piston joint to the installed direction of
Swash bearing 10. (Fig. 26)
(2) Set Flat washer 14 and Compression spring 14 on the boss of Inner housing complete. (Fig. 26)
(3) Put the opposite end of Compression spring 14 on Guide plate, then push Piston cylinder into the bottom of Inner
housing complete and insert the pole of Swash bearing 10.
(4) Assemble Striker with O ring 17.5 to Piston cylinder. Refer to Fig 1.
Fig. 26
Note: Air release hole on
Piston cylinder can be
positioned at either
side. (no fixed position)
Guide plate
Piston joint
Guide plate
Compression spring 14
the installed direction of
Swash bearing 10
Boss of Inner housing
complete
Turn the pole of
Swash bearing 10.
[3]-9. How to assemble Gear housing to Inner housing
(1) Check that Clutch cam B is engaged with Swash bearing 10. (Fig. 27)
(2) Assemble Gear housing complete to Inner housing complete.
Flat
washer 14
Viewed from Swash bearing 10
installation side
Fig. 27
Swash bearing 10
Clutch
cam B
Check here.
Page 12
Repair
[4] Maintenance program
It is recommended to replace the following parts at the same time when replacing Carbon brushes. (Fig. 28)
Note: Be sure to put Makita grease RB No. 00 to the specific portions. (Fig. 1)
Fig. 28
P 12/ 13
Cap 35
(286288-8)
Steel ball 7 (2 pcs.)
(216022-2)
O ring 17.5
(213258-4)
Ring spring 14
(233989-9)
Ring spring 15
(233992-0)
HR2600
Cushion ring 12
Rubber washer 16
(424364-2)
HR2601
Ring spring 28
(233979-2)
(424267-0)
O ring 9
(213073-6)
Page 13
Circuit diagram
Fig. D-1
Noise suppressor
Switch*
(if used*)
P 13/ 13
Brush holder unit
Strain relief
Power supply cord
* To comply with the electromagnetic compatibility-requirement,
Switch equipped with Noise suppressor is used for some countries.
Wiring diagram
Fig. D-2
Lead wires (black, white) must be tight between
Brush holder unit and Lead wire holders.
Fix black
lead wire
in this lead
wire holder.
Fix white lead wire in this lead wire holder.
Switch
Strain relief
Noise suppressor
(if used)
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