Makita HR1821 User Manual

Page 1
19
mm
(3/4")
MODEL
INSTRUCTION MANUAL
HR1821
Variable
Speed
Capacities
15"
(518") (3/8") (314"
10" 19"
No load Blows Overall Net
0
speed
;/A,i:OO
per minute
0
-
3,500
length weight
321
mm
(12-518") (6.8
3.1 kg
Ibs)
Page 2
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE­TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER­SONAL INJURY, INCLUDING THE FOLLOWING:
READ
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
ALL INSTRUCTIONS.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries. CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp
lit.
or wet locations. Keep work area well Don‘t use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don’t let visitors contact tool or extension cord.
STORE IDLE TOOLS. When not high or locked-up place
DON’T FORCE TOOL.
it
was intended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the job of
a
heavy-duty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Don’t wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
DON’T ABUSE CORD. Never carry tool by cord or yank receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than using your hand and
DON’T OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.
it
frees both hands to operate tool.
-
It
will
in
out of reach of children. do the job better and safer at the rate for which
in
Don‘t expose power tools to rain.
use, tools should be stored in dry, and
it
to disconnect from
use, before servicing, and when chang-
Page 3
REMOVE ADJUSTING
14.
see that keys and adjusting wrenches are removed from tool before turn-
ing
it
on.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
15.
on switch. Be sure switch is
16.
OUTDOOR USE EXTENSION CORDS. When tool
extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't oper-
ate tool when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool,
18.
part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere al. Have defective switches replaced by authorized service center. Don't use tool if switch does not turn
GUARD AGAINST ELECTRIC
19.
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures. PROPER GROUNDING. This tool should be grounded while in use to pro-
20.
tect the operator from electric shock.
EXTENSION CORDS: Use only three-wire extension cords which have three-
21.
prong grounding-type plugs and three-pole receptacles which accept the tool's plug. Replace or repair damaged or worn cord immediately.
KEYS
AND WRENCHES. Form habit of checking to
OFF
when plugging
it
on and off.
SHOCK.
Prevent body contact with grounded
in.
is
used outdoors, use only
so
marked.
a
guard or other
in
this instruction manu-
it
will
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result
in
the tool. If voltage less than the nameplate rating is harmful to the motor.
doubt, DO NOT PLUG
in
SERIOUS INJURY to the user - as well as damage to
IN
THE TOOL. Using a power source with
3
Page 4
For all grounded tools with American type plug.
GROUNDING INSTRUCTIONS: This tool should begrounded while in use to protect from electric shock. The type plug to fit the proper grounding-type receptacle. The green (or green and yellow) conductor
in
the cord
terminal. Your unit
An adapter Fig. "B" and tacles. The green-colored rigid ear, lug, etc., extending from the adapter must be connected to
permanent ground, such
is
the
FIG. A FIG.
Grounding Blade
tool
is
equipped with a three-conductor cord and three-prong grounding-
grounding wire. Never connect the green (or green and yellow) wire to a live
is
for use on
as
115
volts and has a plug that
"C"
is
available for connecting Fig. "A"
a properly grounded outlet box.
0
Cover of Grounded Outlet Box
looks
FIG. C
like,Fig. "A".
type
plugs to two-prong recap
Adapter
the
operator
a
4
Page 5
ADDITIONAL SAFETY RULES
1.
Wear a hard hat (safety helmet) and an ear protector
2.
Be sure the drill bit is secured in place before operation. Under normal operation, the
3.
screws can come loose easily, causing a breakdown or accident. Check
of
tightness In cold weather or when the tool has not been used for a long time, let
4.
tool
warm loosen is difficult.
Always be sure you have a firm footing.
5.
Be sure no one is below when using the tool in high locations.
6.
Hold the tool firmly with both hands. Always use the side grip.
7.
Keep hands away from rotating parts.
Do
8.
9.
IO.
11.
not leave the tool running. Operate the tool only when hand-held.
Do
not point the tool at any one in the area when operating. The drill bit
could fly out and injure someone seriously. When drilling into walls, floors
encountered,
Hold the tool only by the plastic handle or the side grip to prevent electric
shock
Do
not touch the drill
ation; they may be extremely hot and could burn your skin.
screws carefully before operation.
up
for several minutes by operating
up
the lubrication. Without proper warm-up hammering operation
DO
NOT
TOUCH ANY METAL PARTS
if
you drill into a “live” wire.
bit
tool
is designed to produce vibration. The
it
or
wherever ”live” electrical wires may be
or parts close to the drill bit immediately after oper-
if
necessary.
under no load. This will
OF
THE TOOL!
the
SAVE THESE
INSTRUCTIONS.
5
Page 6
HOW
Bit grease
0
Installing and removing the drill bit
TO
USE
Coat the drill bit shank head beforehand with a small amount (about
0.04
02.)
of bit grease. This chuck lubrication assures smooth action and longer service
life.
To install the drill bit, align protrusion
(A)
with the red dot, then align the key
groove on the drill bit shank with the red dot and insert the drill bit. Now turn the chuck cover
90
degrees.
0.5
-
1
g;
0.02
-
*To remove the drill bit, turn the chuck
cover until protrusion the red dot. Then slip out the drill bit.
Side grip 0The side grip can be swivelled
degrees. To unscrew the grip counterclockwise and swivel to the desired position. Then tighten
base in the barrel groove before tighten­ing in place.)
set
it
(A)
is
aligned with
a
full
360
it
at
any desired angle,
securely. (Keep the grip
I
Key-groove
I
Fig.
Fig.
1
2
I
I
I
Fig.
3
6
Page 7
Depth rod .The depth rod
is
used to drill holes of
uniform depth. Loosen the thumb screw
set
the depth rod
to
desired position,
then tighten the thumb screw.
Handling dust collector
0
Use the dust collector for safe, sanitary
overhead operations. Install the drill bit, then fix the dust collector on the end
by turning and applying pressure. Then
it
secure
by turning the metal retainer
clockwise. CAUTION:
Empty the dust collector of
2
after drilling every
How
to
work switchover mechanism
0
For Rotation + Hammering:
or 3 holes.
its
contents
Press the push rod indCDodirection.
Dust
collector
Fig.
Fig.
4
!
For Rotation only:
Press the Dush rod in &+direction.
Lb-
CAUTION:
Press the push rod
Failure to do
as
far
as
so
can cause rapid wear
the switchover mechanism.
it
will go.
of
Push
rod
Fig.
7
Page 8
Switch action
Tool speed sure on the trigger. To simply pull the trigger.
is
increased by increasing pres-
start
the tool,
Release
the
trigger to stop.
.A speed control screw
is
provided
so
that tool speed (RPM) can be changed
pulled trigger position. Turn the speed control screw clockwise
(-)
counterclockwise
for lower speed.
CAUTION:
see
Before plugging in the tool, always check to and returns to the
"OFF"
position when released.
that the trigger switch actuates properly
Hammer drilling operation
at
.Position the drill bit
the location for
the hole, then pull the trigger.
Do
not force the tool. Light pressure
gives
best results. Keep the tool in posi-
tion and prevent
it
from slipping away
from the hole.
,
Speed
control
screw
(+)
for higher speed and
at
the fully-
Fig.
t
When holes become clogged
.Do
not apply more pressure when the
hole becomes clogged with chips or par-
ticles.
Instead, run the tool
at
idle, then
remove from the hole. By repeating this
several times, the hole will
be
cleaned out
completely.
Fig.
CAUTION:
it
is
When drilling in concrete, or some other object that could cause
quite possible that the drill bit could hit a reinforcing rod
a
kickback. Although this tool
is
equipped with the torque limiter, protect yourself by holding the tool firmly with both hands. (Be sure the side grip
8
is
secured tightly before operation.)
9
Page 9
Blow-out bulb
0
Use the blow-out bulb to clean out the
hole.
Fig.
Anchor setting procedure
0
The drill bit has a red marking which can be used to indicate the anchor length. Use the
a
depth rod when drilling for setting
ed
marking chor setting tool
number of anchors
at
the same depth.
10
a
Put an anchor and hammer
it
into concrete.
Drilling in wood or metal
Set
the push rod for “rotation only.” Then use the drill chuck and chuck adapter (optional equipment), installing
it
as
described in “Installing and removing
(P.
the drill bit
6).”
CAUTION: DO
not perform “rotation + hammering“ action with the drill chuck, or the chuck
will probably be damaged.
plug in the tip of
I
d
a
Drill
chuck
bolt for
Fig.
Fig.
fi
12
Screw in fastening equipment.
\
9
Page 10
MAINTENANCE
CAUTION:
be
Always inspection and maintenance.
sure that the tool
is
switched off and unplugged before attempting to perform
Replacing
0
Both carbon brushes should be replaced after about resin insulating tip inside the carbon brush mutator, the motor. If carbon brushes wear out too quickly, ask Makita Authorized or
Factory Service Centers to determine the cause before replacing them. Use only Makita carbon brushes.
*Use the screwdriver to remove the brush
holder cap
Take out the worn brush, insert the new
one and secure the brush holder cap.
carbon
brushes
150
hours of use. When the
is
exposed to contact the com-
it
will automatically shut off
as
shown in the figure.
77
Insulating tip
Fig.
Fig.
1
14
10
I
Fig.
15
I
Page 11
Lubrication
0
Lubricate
the
tool every time after replacing carbon brushes.
Run the tool for several minutes to warm
it
up, then rest the tool on the table with the chuck cover (bit) end pointing toward the ceiling. This will allow the old grease to collect inside the crank housing. After five minutes, take off the crank cap and
remove the old grease. Wipe out
all
grease
inside and replace with the fresh supply
(30
9).
CAUTION:
Filling with more than the specified
30
g;
amount of grease (approx.
1
can cause faulty hammering action or
a
failure. Fill only with the specified
amount of grease. CAUTION:
Do
not tighten the crank cap too much,
when installing.
It
is
made of resin and
subject to breakage.
Never use the bit grease for lubrication of
hammer mechanism.
02.)
is
Fig.
16
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance and adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
11
Page 12
ACC
ESSO
R
I
ES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use The accessories or attachments should be used only in the proper and intended manner.
0
Taper shank adapter
Part
No.
0
Taper shank adapter
Part
No.
0
Dust collector
Part
No.
0
Depth rod
Part
No.
of
798131-4
798176-2
122290-6
321 144-6
any other accessories or attachments might present a risk of injury to persons.
No.
1
A
0
Blowout bulb
Part
No.
7650096
Hex
wrench
Part
No.
7832038
0
Lock nut wrench
Part
No.
782402-9
0
Hammer grease
Part
No.
181490-7
5
28
30
g;
1
02.
0
Drill chuck
Part
No.
0
Chuck adapter
Part
No.
0
Chuck key
Part
No.
12
S10
763056-1
321832-5
S10
7634038
1
t
*Bit grease
Part
0
Steel carrying case
Part
0
Cotter
Part
No.
No.
No.
100
181573-3
155826-6
765010-1
g;
3.5
oz.
Page 13
0
Tungsten-carbide tip bits
Anchor setting
rod
(Manual setting)
Part
0
Anchors
No
Blt
diameter depth lenath
(30
sets per pkg)
Max
drilling
Overall
No
Makita anchor
1
0
Anchor setting rod
(Set
I
765014 3
25
765015
by
tool)
Plug for interior applications
1
only
Anchor settinq rod
for
interior applications
Anchor setting rod
Anchor
outer
N~
1
dyzer
No.2
11
17/16")
NO
2
5
12 Ill2") 35 11-318") W 5/16" 13 1112") 798056-2
NO
3 14.3 19/16")
N0.4
17.5l11/16"~50
0
Anchor setting tool
No.
Part
Overall
I
leegmf:
30
(1
40
I1
12")
765012-7
1
Thread
3/16")
W
114''
518") W 318''
W
112"
1
10 1318") 798054-6
15
20
Thread
k3;g_f;
I
Part
NO.
1518")
798058-8
(13/16") 798060-1
(Manual setting)
Plug for interior aoolications
Anchor setting rod
13
Page 14
@ma
-
19
mm
(3/4")
ROTARY HAMMER
Model
HR1821
Seo.--19-'84
US
14
Note: The switch and other part configurations
may differ from country to country.
Page 15
MODEL HR1821
'ikM
,,!!D
MACHINE
~
3
1
1
2
1
3
4
1
1
5
1
6
1
7
1
8
1
9
1
10
1
11 12
1 1
13
4
14
4
15
1
16 17
1 1
18
1
19
1
20
1
21
1
22
2
23
1
24
1
25
1
26
1
27
1
28
1
29
1
30
1
31
1
32
1
33
1
34
1
35
1
36
1
37
1
38
1
39
1
40
1
41
1
42
1
43
1
44
1
45
Note
The
switch and
DESCRIPTION
Steel
Ball 6 4
Key 4
Liner
Cylinder Ball Bearing 3007 Nut M30 3-36
Barrel
0
Flat
Spiral
Striker
0
0
Piston
Spring Hex
Pl"
Makita Label
Crank Cap
0
Rod
Needle Bearing 810
Crank Shaft
Steel
Compression Spring Change
Crank
0 Ball Bearing 6002
Helical Flat
Torque
Flat
0
ea,
Ball
0
011
Fan
ARMATURE ASSEMBLY
iAssembled
Insulatnm
Rubber
Ball
011
Felt
0
20
Ring 40
Washer 30
Bevel
Gear
26
Ring 16
Ring 16
Washer
6
Socket
Head Bolt M6x50
5
Ring
35
Ball
5
6
Pin
8
Housing
Ring 32
Gear
29
Washer 15
Limiter
Washer
6
Ring
65
tiouslng
Bearing 6200
Ring 30
Seal
13
67
Items 38 - 40
Washer
Pin
4
Bearing
608LB
Sea1
21
Ring 20
Ring 40
other
part specifications may differ
Sep-19-'84
,!:,
DESCRIPTION
46
1
Seal
3
Steel
1
Impact
1
0
1
0
1
Drill
2
Key
1
0
1
0
1
0
1
Change Ring
1
Steel
1
Leaf sprrng
1
0
Flat
1
1
Spiro Lock Washer
1
Chuck
1
Fan
2
Hex
2
Rivet
1
Name
4
Hex Nut M6 Label
1
2
Brush
2
Carbon
1
Motor Housing
2
Pan
3
Pan
1
Handle
2
Pan
2
Pan
1
Strain CORD ASSEMBLY
1
IWith
Cord
1
Dust
1 1
Switch
1
Handle
1
Grip
1
Cap
1
Belt
1
Grip
1
Rubber Washer
1
Thumb
1
FIELD ASSEMBLY
1
Pan
Holder
Ball 6 4
Bolt
Ring 10
Ring
10 Holder 4
Ring 10 Ring 10 Ring 19
Ball
4
Ring 19
Washer
Cover
Gwde
Bolt
M5x40
0-5
Plate
Holder
Brush
Head Head
Set
Head
Head
Relief
Cord
Guard
Cover
Set
37
Square Neck
Base
Screw
Head
fl
20
Cap
Screw
Screw
lWith
Screw
Screw
Plug
IWith
Screw
20
lWith Washer)
M6x16 M5x22
Item M6x25 M4x18
E
Item
Item 741
Bolt MBx35
4 5
M5x15
M4x8
IWith Washer)
IWith Washer)
851
lWith Washer) (With Washer1
791
IWith Washer)
47 48 49
50
51 52 53 54 55 56 57 58 59
60
61
62
63
64 65 66 67
country
68
69
70 71 72 73 74 75 76 77 78
79 82
83
85
86
87 88
89 90
91 92 93
-
to
-
country
6
&
Item
42)
from
US
15
Page 16
MAKITA LIMITED ONE YEAR WARRANTY
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at replace) without charge.
This Warranty dses not apply where:
repairs have been made or attempted by others: repairs are required because of normal wear and tear: The tool has been abused, misused or improperly maintained; alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON­SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE-YEAR TERM
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential
so
damages, limitation on how long an implied warranty lasts,
the above limitation or exclusion may not apply to you. Some states do not allow
OF
THIS WARRANTY.
Policy
our
so
the above limitation may not apply to you.
option,
11-8,J-chome.
~~.Ltd.
Sumiyorhi-cho, Anjo, Aichi 446, Japan
8834808065 PRINTED IN
JAPAN
1986-2-N
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