Page 1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
Hammer Drill
HP1640
HP1640F
HP1641
HP1641F
DOUBLE INSULATION
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
1
009237
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ENGLISH (Original instructions)
SPECIFICATIONS
Model HP1640/HP1640F/HP1641/HP1641F
Capacities
No load speed (min-1) 0 - 2,800
Blows per minute 0 - 44,800
Overall length 303 mm
Net weight 2.0 kg
Safety class /II
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• Weight according to EPTA-Procedure 01/2003
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
･ Read instruction manual.
･ DOUBLE INSULATION
･ Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment and its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible
recycling facility.
Intended use
The tool is intended for impact drilling in brick, concrete
and stone as well as for drilling without impact in wood,
metal, ceramic and plastic.
Power supply
The tool should be connected only to a power supply of
the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They
are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets
without earth wire.
Concrete 16 mm
Steel 13 mm
Wood 30 mm
END201-5
For Model HP1640,HP1641,HP1641F
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (L
Sound power level (L
Uncertainty (K) : 3 dB(A)
) : 92 dB(A)
pA
) : 103 dB(A)
WA
Wear ear protection
Vibration
The vibration total value (tri-axial vector sum)
determined according to EN60745:
ENE039-1
Work mode: impact drilling into concrete
Vibration emission (a
Uncertainty (K) : 2.0 m/s
h,ID
Work mode : drilling into metal
Vibration emission (a
Uncertainty (K) : 1.5 m/s
The declared vibration emission value has been
•
h,D
measured in accordance with the standard test
) : 19 m/s
2
) : 2.5 m/s
2
2
2
method and may be used for comparing one tool
with another.
ENF002-1
• The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
• The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
• Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENG102-3
ENG203-2
ENG301-1
ENG901-1
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ENH101-12
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Hammer Drill
Model No./ Type: HP1640,HP1641,HP1641F
are of series production and
Conforms to the following European Directives:
And are manufactured in accordance with the following
standards or standardised documents:
The technical documentation is kept by our authorised
representative in Europe who is:
000230
98/37/EC until 28th December 2009 and then with
2006/42/EC from 29th December 2009
EN60745
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
30th January 2009
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN
GEA005-3
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
10. Use of power supply via a RCD with a rated
residual current of 30mA or less is always
recommended.
Personal safety
11. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
12. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
13. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
14. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
15. Do not overreach. Keep proper footing and
balance at all times. This enables better control
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of the power tool in unexpected situations.
16. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
17. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.
Power tool use and care
18. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
19. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
20. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
21. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
22. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
23. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
24. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Service
25. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
26. Follow instruction for lubricating and
changing accessories.
27. Keep handles dry, clean and free from oil and
grease.
GEB003-5
HAMMER DRILL SAFETY
WARNINGS
1. Wear ear protectors when impact drilling.
Exposure to noise can cause hearing loss.
2. Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
3. Hold power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
4. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
5. Hold the tool firmly with both hands.
6. Keep hands away from rotating parts.
7. Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the bit or the workpiece
immediately after operation; they may be
extremely hot and could burn your skin.
9. Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.
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FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
unplugged before adjusting or checking function on
the tool.
Switch action
1. Switch trigger
2. Lock button
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may
lower the illumination.
• Never use gasoline or thinner to clean the lens of
the lamp, or it will be damaged.
Reversing switch action
1. Reversing
switch
A
1
1
2
009238
CAUTION:
• Before plugging in the tool, always check to see
that the switch trigger actuates properly and
returns to the "OFF" position when released.
• Switch can be locked in "ON" position for ease of
operator comfort during extended use. Apply
caution when locking tool in "ON" position and
maintain firm grasp on tool.
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
For continuous operation, pull the switch trigger and
then push in the lock button.
To stop the tool from the locked position, pull the switch
trigger fully, then release it.
Lighting up the lamps
For Model HP1640F,HP1641F
1. Lamp
1
009245
CAUTION:
• Do not look in the light or see the source of light
directly.
To turn on the lamp, pull the trigger. Release the trigger
to turn it off.
B
009239
This tool has a reversing switch to change the direction
of rotation. Move the reversing switch to the
(A side) for clockwise rotation or the
for counterclockwise rotation.
position
position (B side)
CAUTION:
• Always check the direction of rotation before
operation.
• Use the reversing switch only after the tool comes
to a complete stop. Changing the direction of
rotation before the tool stops may damage the tool.
• If the switch trigger can not be depressed, check to
see that the reversing switch is fully set to
position
(A side) or (B side).
Selecting the action mode
1. Action mode
changing lever
1
009240
This tool has an action mode change lever. For rotation
with hammering, slide the action mode change lever to
the right (
mode change lever to the left (
symbol). For rotation only, slide the action
CAUTION:
• Always slide the action mode change lever all the
way to your desired mode position. If you operate
the tool with the lever positioned halfway between
the mode symbols, the tool may be damaged.
symbol).
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ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and
unplugged before carrying out any work on the
tool.
Installing side grip (auxiliary handle)
1. Side grip
1
009241
Always use the side grip to ensure operating safety.
Install the side grip on tool barrel.
Then tighten the grip by turning clockwise securely at
the desired position. It may be swung 360° so as to be
secured at any position.
NOTE:
• The side grip cannot swing 360° when the depth
gauge is installed.
Installing or removing drill bit
For Model HP1640, HP1640F
009242
To install the bit, place it in the chuck as far as it will go.
Tighten the chuck by hand. Place the chuck key in each
of the three holes and tighten clockwise. Be sure to
tighten all three chuck holes evenly.
To remove the bit, turn the chuck key counterclockwise
in just one hole, then loosen the chuck by hand.
After using the chuck key, be sure to return to the
original position.
1. Chuck key
1
For Model HP1641, HP1641F
1. Sleeve
2. Ring
1
2
009246
Hold the ring and turn the sleeve counterclockwise to
open the chuck jaws. Place the bit in the chuck as far as
it will go. Hold the ring firmly and turn the sleeve
clockwise to tighten the chuck.
To remove the bit, hold the ring and turn the sleeve
counterclockwise.
Depth gauge
1. Depth gauge
1
2
009243
2. Side grip
3. Grip base
3
The depth gauge is convenient for drilling holes of
uniform depth. Loosen the side grip and insert the depth
gauge into the hole in the side grip. Adjust the depth
gauge to the desired depth and tighten the side grip.
NOTE:
• The depth gauge cannot be used at the position
where the depth gauge strikes against the tool
body.
OPERATION
Hammer drilling operation
009244
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CAUTION:
• There is a tremendous and sudden twisting force
exerted on the tool/bit at the time of hole
break-through, when the hole becomes clogged
with chips and particles, or when striking
reinforcing rods embedded in the concrete. Always
use the side grip (auxiliary handle) and firmly hold
the tool by both side grip and switch handle during
operations. Failure to do so may result in the loss
of control of the tool and potentially severe injury.
When drilling in concrete, granite, tile, etc., move the
action mode changing lever to the position of
symbol
to use "rotation with hammering" action.
Be sure to use a tungsten-carbide tipped bit.
Position the bit at the desired location for the hole, then
pull the switch trigger. Do not force the tool. Light
pressure gives best results. Keep the tool in position and
prevent it from slipping away from the hole.
Do not apply more pressure when the hole becomes
clogged with chips or particles. Instead, run the tool at
an idle, then remove the bit partially from the hole. By
repeating this several times, the hole will be cleaned out
and normal drilling may be resumed.
Blow-out bulb (optional accessory)
1. Blow-out bulb
1
001302
After drilling the hole, use the blow-out bulb to clean the
dust out of the hole.
Drilling operation
When drilling in wood, metal or plastic materials, move
the action mode changing lever to the position
of
symbol to use "rotation only" action.
Drilling in wood
When drilling in wood, the best results are obtained with
wood drills equipped with a guide screw. The guide
screw makes drilling easier by pulling the bit into the
workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole,
make an indentation with a center-punch and hammer at
the point to be drilled. Place the point of the bit in the
indentation and start drilling.
Use a cutting lubricant when drilling metals. The
exceptions are iron and brass which should be drilled
dry.
CAUTION:
• Pressing excessively on the tool will not speed up
the drilling. In fact, this excessive pressure will only
serve to damage the tip of your bit, decrease the
tool performance and shorten the service life of the
tool.
• There is a tremendous force exerted on the tool/bit
at the time of hole break through. Hold the tool
firmly and exert care when the bit begins to break
through the workpiece.
• A stuck bit can be removed simply by setting the
reversing switch to reverse rotation in order to back
out. However, the tool may back out abruptly if you
do not hold it firmly.
• Always secure small workpieces in a vise or similar
hold-down device.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
unplugged before attempting to perform inspection
or maintenance.
NOTICE:
• Never use gasoline, benzine, thinner, alcohol or
the like. Discoloration, deformation or cracks may
result.
To maintain product SAFETY and RELIABILITY, repairs,
carbon brush inspection and replacement, any other
maintenance or adjustment should be performed by
Makita Authorized Service Centers, always using Makita
replacement parts.
ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Tungsten-carbide tipped hammer bit
• Hole saw
• Blow-out bulb
• Safety goggles
• Keyless drill chuck 13
• Chuck key
• Grip assembly
• Depth gauge
• Plastic carrying case
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884851B223
Makita Corporation Anjo, Aichi, Japan
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