makita HP1200, HP1501, HP1500 Instruction Manual

Hammer Drill

12

mm

(1/2")

15

mm

(9/16")

15

mm

(9/16")

INSTRUCTION MANUAL

MODEL HP12OO

Variable speed I Reversing

MODEL

Variable speed

MODEL

Variable speed

HP1501

I

Reversing

HP1500

I

Reversing

SPECIFICATIONS

-

Model

HP1200

HP1200 HP1501

HP1501 HP1500

HP1500

Metal Wood Concrete

10"

(3/8") (1")

(3/8") (1") (3.5

13mm 25mm 15" 299

13mm 25mm 299

(1/2") (1") (l$l:m)

(1/2") (1") (9/16")

Capacities

25mm

12"

(1/2**)

(1/2")

No

load speed Blows Overall

No

load speed Blows Overall Net

(RPM) per minute length

(RPM) per minute length weight

290

mm

290

0

-

2,800

-

2'800

-

2'800

-

2'800

0

-

44,800 (l1-3/8,r)

-

44'800

-

44'800

-

44'800

mm

(11-3/8")

mm

(11-3/4")

(1 1-34',) (3.7

weight

1.6

kg

1.6

Ibs)

1.7 kg

Ibs)

IMPORTANT

SAFETY

WARNING:

WHEN USING ELECTRIC TOOLS,

INSTRUCTIONS

(For

All

Tools)

BASIC

SAFETY

PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:

READ ALL INSTRUCTIONS.

1.

KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.

2.

CONSIDER WORK AREA ENVIRONMENT. Don't use power tools or wet locations. Keep work area well Don't use tool

3.

KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord.

4.

STORE IDLE TOOLS. When not or locked-up place

5.

DON'T FORCE TOOL.

it

was intended.

6.

USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended; for example, don't use circular saw for cutting tree limbs or logs.

7.

DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught

in

moving parts. Rubber gloves and non-skid footwear are recommended

when working outdoors. Wear protective hair covering to contain long hair.

8.

USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.

9.

DON'T ABUSE CORD. Never carry tool by cord or yank receptacle. Keep cord from heat, oil, and sharp edges.

IO.

SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and

11.

DON'T OVERREACH. Keep proper footing and balance at all times.

12.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.

13.

DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.

in

presence of flammable liquids or gases.

in

-

out of reach of children.

It

will

do the job better and safer at the rate for which

it

frees both hands to operate tool.

lit.

Don't expose power tools to rain.

use, tools should be stored

it

to disconnect from

in

use, before servicing, and when chang-

in

damp

in

dry, and high

2

14.

REMOVE

see that keys and adjusting wrenches are removed from tool before turning

it

on.

15.

AVOID UNINTENTIONAL STARTING. Don't carry tool with finger on switch. Be sure switch is OFF when plugging in.

16.

EXTENSION CORDS. Make sure your extension cord is When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause in line voltage resulting in correct size to use depending on cord length and nameplate ampere rating.

If

in

heavier the cord.

ADJUSTING

doubt, use the next heavier gage. The smaller the gage number, the

TABLE

KEYS

loss

1

MINIMUM

I

1

0

AND

WRENCHES.

of power and overheating. Table 1 shows the

GAGE

Total Length

-

25

I

26 - 50

FOR

Form

habit

of

in

good condition.

CORD

SETS

of

Cord

in

Feet

I

51 - 100 1 101 - 150

checking

a

to

drop

Mr:?M;

-

10

-

12

-

17.

OUTDOOR USE EXTENSION CORDS. When extension cords intended for use outdoors and

18.

STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.

19.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere Have defective switches replaced by authorized service center. Don't use

tool

if

switch does not turn

20.

GUARD AGAINST ELECTRIC SHOCK. Prevent body contact surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.

21.

REPLACEMENT PAFlTS. When servicing, use only identical replacement parts.

22.

POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized polarized outlet only one way. reverse the plug. the proper outlet. Do not change the plug in any way.

plug

(one blade is wider than the other). This plug will

If

1

18

10 18 16 14 12 12 16 16 14 12 16 14 12

it

still does not

,

16

it

on and off.

If

the plug does not

fit,

contact a qualified electrician to install

AiG

tool

16

Not

is used outdoors, use only so

marked.

in

this instruction manual.

fit

,

Recommended

with

fully

in

the outlet,

14

it

will

grounded

fit

in

a

3

VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,

outlet, etc.) be sure the voltage supplied is the same as that specified on the

nameplate of the tool. A power source with voltage greater than that specified for the tool can result the tool. If

voltage less than the nameplate rating is harmful to the motor.

in

doubt,

in

SERIOUS INJURY to the user - as well as damage to

DO

NOT PLUG IN THE TOOL. Using a power source

with

ADDITIONAL SAFETY RULES

1

Wear a hard hat (safety helmet), safety glasses and/or face shield. highly recommended that you wear a dust mask, ear protectors and thickly padded gloves.

2.

Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident. Check tightness of screws carefully before operation.

3.

Always be sure you have a firm footing.

Be sure no one is below when using the tool

4.

Hold the tool firmly with both hands. Always use the side grip.

5.

Keep hands away from rotating parts.

6.

Do

not leave the tool running. Operate the tool only when hand-held.

7.

When drilling into walls, floors or wherever "live" electrical wires may be encountered,

Hold the tool by the insulated grasping surfaces to prevent electric shock you drill into a "live" wire.

8.

Do

not touch the

be extremely hot and could burn your skin.

DO

NOT TOUCH ANY METAL PARTS

bit

or the workpiece immediately after operation; they may

in

high locations.

OF

THE TOOL!

It

is also

,

if

SAVE THESE INSTRUCTIONS.

4

CAUTION:

Always be sure that the tool grip, bit or other accessories.

Installing the side grip

Always install the side grip on the tool and hold the tool firmly with both hands during

operation.

The

side grip swings around either side, allowing easy handling of the tool in any position. Swing it to the desired position and secure

it

by turning clockwise.

NOTE: The side grip cannot swing

Installing or removing driver bit or drill bit

CAUTl

ON

:

Always be sure that the tool is switched off and unplugged before installing or removing the bit.

is

switched off and unplugged before installing or removing the side

to

360”

when the depth gauge is installed.

For Model HPI

501

Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck

as

far as

it

will

go. Hold the ring firmly and turn the sleeve clockwise to tighten the chuck. To

remove the bit, hold the ring and turn the

sleeve counterclockwise.

For Model

To

it

will

chuck key in each

tighten clockwise. Be sure to tighten

HPI

200

and

HPI

500

install the bit, place

go.

Tighten the chuck by hand. Place the

it

in the chuck as far as

of

the three holes and

all

three

chuck holes evenly.

To

remove the bit, turn the chuck key counterclockwise in just one hole, then loosen the chuck

by

hand. After using the chuck key, be sure to return to the original position.

.Chuck

key

it

5

Depth gauge

The depth gauge is convenient for drilling holes of uniform depth. Loosen the side grip and insert the depth gauge into the hole in the side grip. Adjust the depth gauge to the desired depth and tighten the side grip.

I

,------Side

grip

Action

This buttons. For rotation only, press the button the

mode

tool

employs the action mode changing

L-

mark side fully. For rotation with

hammering, press the button on the

"0

on

mark

side fully.

CAUTION: Be sure to press the action mode changing button as far as malfunction of the tool.

it

will go. Failure to do

so

may cause

6

Switch action

To

start the tool, simply pull the trigger.

Tool

speed is increased by increasing pressure on the trigger. Release the trigger to stop. For continuous operation, pull the trigger and then push in the lock button.

To

stop the

tool

while in the locked position, pull the trigger fully, then release it.

CAUTION: Before plugging in the tool, always check to see that the switch trigger actuates properly and

returns to the

Reversing switch

"OFF"

wsition when released.

This tool has a reversing switch to change the direction of rotation.

switch lever to

rotation or the

Move

the reversing

t>

the position for clockwise

0

position for counterclock-

Reversing

switch

lever

-

wise rotation.

CAUTION: *Always check the direction of rotation before operation. *Use the reversing switch only after the tool comes to

direction

of

rotation before the tool stops may damage the tool.

a

complete stop. Changing the

7

Operation

1)

Hammering drilling operation When drilling in concrete, granite, tile, etc., press the button on the

Be sure to use

a

tungstencarbide tipped bit. Do not apply more pressure when the

hole becomes clogged with chips or particles. Instead, run the tool

lop

mark side fully.

at

an idle, then

remove the bit partially from the hole. By repeating this several times, the hole will be

cleaned out. After drilling the hole, use the blow-out

bulb to clean the dust out of the hole.

2)

Drilling operation When drilling in wood, metal or plastic materials, press the button on the

L-

side fully. *Drilling in wood

When drilling in wood, best results are obtained with wood drills equipped with guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.

*Drilling in metal

To

prevent the bit from slipping when starting a hole, make an indentation with centerpunch and hammer indentation and start drilling. Use

at

the point to be drilled. Place the point

a

cutting lubricant when drilling metals. The excep

of

the bit in the

tions are iron and brass which should be drilled dry.

mark

a

CAUTION: *Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-

sure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.

*There

is a tremendous twisting force exerted on the tool/bit at the time of hole breakthrough. Hold the tool firmly and exert care when the bit begins to break through the workpiece. Use both hands to help control the tool. Be sure to use the side grip to maintain proper control.

*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in

order to back out. However, the tool may back out abruptly if you do not hold

a

vise

or

*Always secure small workpieces in

8

similar hold-down device.

it

firmly.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched tion

or

maintenance.

To

maintain product should be performed by Makita Authorized replacement parts.

SAFETY

and RELIABILIN, repairs, any other maintenance or adjustment

off

and unplugged before attempting to perform inspec-

or

Factory Service Centers, always using Makita

9

ACCESSORIES

CAUTION:

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons.

only

in

The accessories or attachments should be used

the proper and intended manner.

Heavy duty masonry for percusion drill

~ ~

Part

71 1 120-A

711121-A

711122-A

71 1 123-A

71 1 124-A

71 1 125-A

71 1 126-A

71 11 27-A

711128-A

711129-A

711130-A

Blow-out bulb

Part

No.

I

1

765009-6

~

Bit

diameter dia.

311 6"

1/4" 1 /4" 4 114" 114" 6

5/16" 1 /4" 6

318" 114" 6 112" 3/8" 6 5/8" 318" 6

314" 3/8" 6

l/l$

1/2"

drill

bit

Shank Overall

311 6" 4

114" 13

1

114"

I

3/8"

I

1

length

13 13

Bits

I

Size

I

Part

NO.

Phillips

Slotted 784010-0A

78401 1 -0A

Square drill bit

784606-0A

-

Phillips bit

r--L-T

Part

NO.

I

Size 784201-5 784202-3 45 (1-314") 784203784206-5 1 10 (4-318") 784207-3 150 (5-718")

I

No.

1

No.

2

I

L

(mm)

65 (2-5/8")

10

HAMMER DRILL

12

mm

(1/2")

15

mm

(9/16")

w

Model

May-21-'96

HP1200

HP1500

US

Note: The switch, noise suppressor and other part configurations

may differ from country to country.

11

MODEL HP1200. HP1500

'LiM

DESCRIPTION

'LtM

AtD

DESCRIPTION

May--21-'96

US

MACHINE

118 21 31

42

51 61 81

92

12

13 14 15 16

17 18

Note The Switch and other part specifications

Tapping

Screw

Set

IWith Item 35 & 361

Brush

Bolt Max10

Base

Nut M8

Screw

Chuck

For

Model HP1500

Soma

4x18

Name Plate

Housing

Change Button Choke Cot1 Switch Choke Coil Carbon Brush Holder

Hex

Grip

1

Grip 36 Complete IWith Item 141

1

Hex

1

Flat Head

1

Drill

1

S10 For Model HP1200

1

513

1

Spindle

1

Commession

M6x22

16

may

differ

from

country to country.

MACHINE

-

19

20

21

22

23 24

25

26

21

28

29

30 31 32 33 34 35 36

-

1

Ball

1

Retaining

1

Helical

1

Steel Ball 4 8

1

Change Plate

1

Leaf sprtng Cam Holder Complete

1 1

Ball

1

Field

1

ARMATURE ARMATURE (With Item

1

Ball

1

Sleeve

2

Tapping

1

Strain

1

Cord Guard

1

Cord

1

Mskita Label

1

Housing

-

Bearing

6002LLB

Ring

S-

15

Gear

41

Eearmg

627LB

26

&

291

Bearing

608LB

7

Screw

4x1 8

Relief

Set (With Item 3 & 351

12

15

mm

(9/16")

HAMMER

Model

HP1501

DRILL

Nou.-21-'95

US

13

MODEL

'LiM

HP1501

DESCRIPTION

'LiM

AtD

DESCRIPTION

Nov.--21-'95

US

MACHINE

1

2 3

4 5

6

8

9

10 11 12 13 14 15 16 17 18 19

Note The SwIIch and other part

8 1 1 2

1

1 1 2 2

1

1 1 1 1

1

1 1

1

-

Tapping

Screw

Plate

Name

Housmg

Set (With Item 35 Change Button Choke Coil Switch Choke Coil Carbon Brush Brush Holder

Hex

Bolt

M8x10

Grip

Bare

Grip

36

Complete IWiIh Item 141

Hex

Nut MB

Flat

Head

Screw

Keyless

Drill Chuck 513 Spindle Compression Spnng Ball

Bearing

4x18

M6x22

6002LLB

specifications

MACHINE

~

1

Retaining

Ring

S-

Ball

Relief

Gear

7

Set

41

4

8

627LB

26

&

(With Item

291

15

3

&

35)

20

1

21

country

22

23

24 25

26

27

28

29

30

31

36

-

10

32

33

34 35

country

&

361

16

may

differ

from

Helical

1

Steel

1

Change Plate

1

Leaf

Cam Holder Complete

1

Ball

1 1

FleM

1

ARMATURE ARMATURE IWith Item

1

Ball

1

Sleeve

2

Tapping Screw 4x18

1

Strain

1

Card Guard

1

Cord

1

Makita Label

1

HOUS~O

-

sprtng

Bearing

Bearing 608LB

14

MAKITA

Every Makita be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does

repairs have been made or attempted by others:

repairs are required because of normal wear and tear:

The tool has been abused, misused or improperly maintained;

alterations have been made

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-

SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER

APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLlED WARRANTIES, INCLUDING IMPLIED

WARRANTIES

AFTER THE ONE-YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other

state damages,

limitation

tool

OF

to

state, Some states

so the above limitation or exclusion may not apply

on

how

LIMITED

is thoroughly inspected and tested before leaving the factory.

to

one of Makita’s Factory or Authorized Service Centers. If inspection shows

not

apply where:

to

“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”

do

not

long

an implied warranty lasts,

ONE

YEAR

Warranty

the tool.

allow the exclusion or Limitation of incidental or consequential

Policy

so

the above limitation may not apply

WARRANTY

to

you. Some states do

-

It

is warranted

rights

which vary from

u__

to

not

you.

allow

to

J

MAKITA MANUFACTURING EUROPE LTD

ROAD

7,

HORTONWOOD INDUSTRIAL ESTATE

TELFORD, SHROPSHIRE TF1 4GP

88401

0

-

065