makita HP1200, HP1501, HP1500 Instruction Manual

Page 1
Hammer Drill
12
mm
(1/2")
mm
(9/16")
15
mm
(9/16")
INSTRUCTION MANUAL
MODEL HP12OO
Variable speed I Reversing
MODEL
Variable speed
MODEL
Variable speed
HP1501
I
Reversing
HP1500
I
Reversing
SPECIFICATIONS
-
-
Model
Model
HP1200
HP1200 HP1501
HP1501 HP1500
HP1500
Metal Wood Concrete
Metal Wood Concrete
10"
10"
(3/8") (1")
(3/8") (1") (3.5
13mm 25mm 15" 299
13mm 25mm 299
(1/2") (1") (l$l:m)
(1/2") (1") (9/16")
Capacities
Capacities
25mm
25mm
12"
12"
(1/2**)
(1/2")
No
load speed Blows Overall
No
load speed Blows Overall Net
(RPM) per minute length
(RPM) per minute length weight
290
mm
290
0
-
2,800
-
2'800
-
2'800
-
2'800
0
-
44,800 (l1-3/8,r)
-
44'800
-
44'800
-
44'800
mm
(11-3/8")
mm
mm
(11-3/4")
(1 1-34',) (3.7
weight
1.6
kg
kg
1.6
Ibs)
1.7 kg
Ibs)
Page 2
IMPORTANT
SAFETY
WARNING:
WHEN USING ELECTRIC TOOLS,
INSTRUCTIONS
(For
All
Tools)
BASIC
SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools or wet locations. Keep work area well Don't use tool
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not or locked-up place
5.
DON'T FORCE TOOL.
it
was intended.
6.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended; for example, don't use circular saw for cutting tree limbs or logs.
7.
DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in
moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
8.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
9.
DON'T ABUSE CORD. Never carry tool by cord or yank receptacle. Keep cord from heat, oil, and sharp edges.
IO.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and
11.
DON'T OVERREACH. Keep proper footing and balance at all times.
12.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and if damaged, have repaired by autho­rized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not ing accessories, such as blades, bits, cutters.
in
presence of flammable liquids or gases.
in
-
out of reach of children.
It
will
do the job better and safer at the rate for which
it
frees both hands to operate tool.
lit.
Don't expose power tools to rain.
use, tools should be stored
it
to disconnect from
in
use, before servicing, and when chang-
in
damp
in
dry, and high
2
Page 3
14.
REMOVE
see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry tool with finger on switch. Be sure switch is OFF when plugging in.
16.
EXTENSION CORDS. Make sure your extension cord is When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause in line voltage resulting in correct size to use depending on cord length and nameplate ampere rating.
If
in
heavier the cord.
ADJUSTING
doubt, use the next heavier gage. The smaller the gage number, the
TABLE
KEYS
loss
1
MINIMUM
I
1
0
AND
WRENCHES.
of power and overheating. Table 1 shows the
GAGE
Total Length
-
25
I
26 - 50
FOR
Form
habit
of
in
good condition.
CORD
SETS
of
Cord
in
Feet
I
51 - 100 1 101 - 150
checking
a
to
drop
Mr:?M;
-
10
-
12
-
17.
OUTDOOR USE EXTENSION CORDS. When extension cords intended for use outdoors and
18.
STAY ALERT. Watch what you are doing, use common sense. Don't operate tool when you are tired.
19.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized serv­ice center unless otherwise indicated elsewhere Have defective switches replaced by authorized service center. Don't use
tool
if
switch does not turn
20.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21.
REPLACEMENT PAFlTS. When servicing, use only identical replacement parts.
22.
POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized polarized outlet only one way. reverse the plug. the proper outlet. Do not change the plug in any way.
plug
(one blade is wider than the other). This plug will
If
1
18
10 18 16 14 12 12 16 16 14 12 16 14 12
it
still does not
,
16
it
on and off.
If
the plug does not
fit,
contact a qualified electrician to install
AiG
tool
16
Not
is used outdoors, use only so
marked.
in
this instruction manual.
fit
,
Recommended
with
fully
in
the outlet,
14
it
will
grounded
fit
in
a
3
Page 4
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified for the tool can result the tool. If
voltage less than the nameplate rating is harmful to the motor.
in
doubt,
in
SERIOUS INJURY to the user - as well as damage to
DO
NOT PLUG IN THE TOOL. Using a power source
with
ADDITIONAL SAFETY RULES
1
Wear a hard hat (safety helmet), safety glasses and/or face shield. highly recommended that you wear a dust mask, ear protectors and thickly padded gloves.
2.
Under normal operation, the tool is designed to produce vibration. The screws can come loose easily, causing a breakdown or accident. Check tightness of screws carefully before operation.
3.
Always be sure you have a firm footing.
Be sure no one is below when using the tool
4.
Hold the tool firmly with both hands. Always use the side grip.
5.
Keep hands away from rotating parts.
6.
Do
not leave the tool running. Operate the tool only when hand-held.
7.
When drilling into walls, floors or wherever "live" electrical wires may be encountered,
Hold the tool by the insulated grasping surfaces to prevent electric shock you drill into a "live" wire.
8.
Do
not touch the
be extremely hot and could burn your skin.
DO
NOT TOUCH ANY METAL PARTS
bit
or the workpiece immediately after operation; they may
in
high locations.
OF
THE TOOL!
It
is also
,
if
SAVE THESE INSTRUCTIONS.
4
Page 5
CAUTION:
Always be sure that the tool grip, bit or other accessories.
Installing the side grip
Always install the side grip on the tool and hold the tool firmly with both hands during
operation.
The
side grip swings around either side, allowing easy handling of the tool in any position. Swing it to the desired position and secure
it
by turning clockwise.
NOTE: The side grip cannot swing
Installing or removing driver bit or drill bit
CAUTl
ON
:
Always be sure that the tool is switched off and unplugged before installing or removing the bit.
is
switched off and unplugged before installing or removing the side
to
360”
when the depth gauge is installed.
For Model HPI
501
Hold the ring and turn the sleeve counter­clockwise to open the chuck jaws. Place the bit in the chuck
as
far as
it
will
go. Hold the ring firmly and turn the sleeve clockwise to tighten the chuck. To
remove the bit, hold the ring and turn the
sleeve counterclockwise.
For Model
To
it
will
chuck key in each
tighten clockwise. Be sure to tighten
HPI
200
and
HPI
500
install the bit, place
go.
Tighten the chuck by hand. Place the
it
in the chuck as far as
of
the three holes and
all
three
chuck holes evenly.
To
remove the bit, turn the chuck key counter­clockwise in just one hole, then loosen the chuck
by
hand. After using the chuck key, be sure to return to the original position.
.Chuck
key
it
5
Page 6
Depth gauge
The depth gauge is convenient for drilling holes of uniform depth. Loosen the side grip and insert the depth gauge into the hole in the side grip. Adjust the depth gauge to the desired depth and tighten the side grip.
I
,------Side
grip
Action
This buttons. For rotation only, press the button the
mode
tool
employs the action mode changing
L-
mark side fully. For rotation with
hammering, press the button on the
"0
on
mark
side fully.
CAUTION: Be sure to press the action mode changing button as far as malfunction of the tool.
it
will go. Failure to do
so
may cause
6
Page 7
Switch action
To
start the tool, simply pull the trigger.
Tool
speed is increased by increasing pressure on the trigger. Release the trigger to stop. For continuous operation, pull the trigger and then push in the lock button.
To
stop the
tool
while in the locked position, pull the trigger fully, then release it.
CAUTION: Before plugging in the tool, always check to see that the switch trigger actuates properly and
returns to the
Reversing switch
"OFF"
wsition when released.
This tool has a reversing switch to change the direction of rotation.
switch lever to
rotation or the
Move
the reversing
t>
the position for clockwise
0
position for counterclock-
Reversing
switch
lever
-
wise rotation.
CAUTION: *Always check the direction of rotation before operation. *Use the reversing switch only after the tool comes to
direction
of
rotation before the tool stops may damage the tool.
a
complete stop. Changing the
7
Page 8
Operation
1)
Hammering drilling operation When drilling in concrete, granite, tile, etc., press the button on the
Be sure to use
a
tungstencarbide tipped bit. Do not apply more pressure when the
hole becomes clogged with chips or particles. Instead, run the tool
lop
mark side fully.
at
an idle, then
remove the bit partially from the hole. By repeating this several times, the hole will be
cleaned out. After drilling the hole, use the blow-out
bulb to clean the dust out of the hole.
2)
Drilling operation When drilling in wood, metal or plastic materials, press the button on the
L-
side fully. *Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with guide screw. The guide screw makes drilling easier by pulling the bit into the work­piece.
*Drilling in metal
To
prevent the bit from slipping when starting a hole, make an indentation with centerpunch and hammer indentation and start drilling. Use
at
the point to be drilled. Place the point
a
cutting lubricant when drilling metals. The excep
of
the bit in the
tions are iron and brass which should be drilled dry.
mark
a
a
CAUTION: *Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
*There
is a tremendous twisting force exerted on the tool/bit at the time of hole break­through. Hold the tool firmly and exert care when the bit begins to break through the workpiece. Use both hands to help control the tool. Be sure to use the side grip to main­tain proper control.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold
a
vise
or
*Always secure small workpieces in
8
similar hold-down device.
it
firmly.
Page 9
MAINTENANCE
CAUTION:
Always be sure that the tool is switched tion
or
maintenance.
To
maintain product should be performed by Makita Authorized replacement parts.
SAFETY
and RELIABILIN, repairs, any other maintenance or adjustment
off
and unplugged before attempting to perform inspec-
or
Factory Service Centers, always using Makita
9
Page 10
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons.
only
in
The accessories or attachments should be used
the proper and intended manner.
Heavy duty masonry for percusion drill
~ ~
Part
71 1 120-A
711121-A
711122-A
71 1 123-A
71 1 124-A
71 1 125-A
71 1 126-A
71 11 27-A
711128-A
711129-A
711130-A
Blow-out bulb
Part
No.
No.
I
1
765009-6
~
Bit
diameter dia.
311 6"
1/4" 1 /4" 4 114" 114" 6
5/16" 1 /4" 6
318" 114" 6 112" 3/8" 6 5/8" 318" 6
314" 3/8" 6
l/l$
1/2"
drill
bit
Shank Overall
311 6" 4
114" 13
1
114"
I
3/8"
I
1
length
13 13
Bits
I
Size
I
Part
NO.
Phillips
Slotted 784010-0A
78401 1 -0A
Square drill bit
784606-0A
-
Phillips bit
r--L-T
Part
NO.
I
Size 784201-5 784202-3 45 (1-314") 784203­784206-5 1 10 (4-318") 784207-3 150 (5-718")
I
No.
1
1
No.
2
I
I
I
L
(mm)
65 (2-5/8")
65 (2-5/8")
10
Page 11
HAMMER DRILL
12
mm
(1/2")
15
mm
(9/16")
w
Model
Model
May-21-'96
HP1200
HP1500
US
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
11
Page 12
MODEL HP1200. HP1500
'LiM
DESCRIPTION
'LtM
AtD
DESCRIPTION
May--21-'96
US
MACHINE
118 21 31
42
51 61 81
92
12
13 14 15 16
17 18
Note The Switch and other part specifications
Tapping
Screw
Set
IWith Item 35 & 361
Brush
Bolt Max10
Base
Nut M8
Screw
Chuck
For
Model HP1500
Soma
4x18
Name Plate
Housing
Change Button Choke Cot1 Switch Choke Coil Carbon Brush Holder
Hex
Grip
1
Grip 36 Complete IWith Item 141
1
Hex
1
Flat Head
1
Drill
1
S10 For Model HP1200
1
513
1
Spindle
1
Commession
M6x22
16
may
differ
from
country to country.
MACHINE
-
19
20
21
22
23 24
25
26
21
28
29
30 31 32 33 34 35 36
-
1
Ball
1
Retaining
1
Helical
1
Steel Ball 4 8
1
Change Plate
1
Leaf sprtng Cam Holder Complete
1 1
Ball
1
Field
1
ARMATURE ARMATURE (With Item
1
Ball
1
Sleeve
2
Tapping
1
Strain
1
Cord Guard
1
Cord
1
Mskita Label
1
Housing
-
Bearing
6002LLB
Ring
S-
15
Gear
41
Eearmg
627LB
26
&
291
Bearing
608LB
7
Screw
4x1 8
Relief
Set (With Item 3 & 351
12
Page 13
15
mm
(9/16")
HAMMER
Model
HP1501
DRILL
Nou.-21-'95
US
13
Page 14
MODEL
'LiM
HP1501
DESCRIPTION
'LiM
AtD
DESCRIPTION
Nov.--21-'95
US
MACHINE
1
2 3
4 5
6
8
9
10 11 12 13 14 15 16 17 18 19
Note The SwIIch and other part
8 1 1 2
1
1 1 2 2
1
1 1 1 1
1
1 1
1
-
Tapping
Screw
Plate
Name
Housmg
Set (With Item 35 Change Button Choke Coil Switch Choke Coil Carbon Brush Brush Holder
Hex
Bolt
M8x10
Grip
Bare
Grip
36
Complete IWiIh Item 141
Hex
Nut MB
Flat
Head
Screw
Keyless
Drill Chuck 513 Spindle Compression Spnng Ball
Bearing
4x18
M6x22
6002LLB
specifications
MACHINE
~
1
Retaining
Ring
S-
Ball
Relief
Gear
7
Set
41
4
8
627LB
26
&
(With Item
291
15
3
&
35)
20
1
21
country
22
23
24 25
26
27
28
29
30
31
36
-
10
32
33
34 35
country
&
361
16
may
differ
from
Helical
1
Steel
1
Change Plate
1
Leaf
Cam Holder Complete
1
Ball
1 1
FleM
1
ARMATURE ARMATURE IWith Item
1
Ball
1
Sleeve
2
Tapping Screw 4x18
1
Strain
1
Card Guard
1
Cord
1
Makita Label
1
HOUS~O
-
sprtng
Bearing
Bearing 608LB
14
Page 15
MAKITA
Every Makita be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLlED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other
state damages,
limitation
tool
OF
to
state, Some states
so the above limitation or exclusion may not apply
on
how
LIMITED
is thoroughly inspected and tested before leaving the factory.
to
one of Makita’s Factory or Authorized Service Centers. If inspection shows
not
apply where:
to
“MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
do
not
long
an implied warranty lasts,
ONE
YEAR
Warranty
the tool.
allow the exclusion or Limitation of incidental or consequential
Policy
so
the above limitation may not apply
WARRANTY
to
you. Some states do
-
It
is warranted
rights
which vary from
u__
to
not
you.
allow
to
J
MAKITA MANUFACTURING EUROPE LTD
ROAD
7,
HORTONWOOD INDUSTRIAL ESTATE
TELFORD, SHROPSHIRE TF1 4GP
88401
0
-
065
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