Makita G5711R, G341O R, G3511R, G571O R, G351O R User Manual

GENERATOR

MODEL

:

G341
G351
G3511

G571
G5711

OR

OR

R

OR

R

INSTRUCTION MANUAL

I

ISSUE EMD-GU0937

]

1

3229020055

I

The engine exhaust from this product
contains chemicals known to the State
California to cause cancer, birth defects or
other reproductive harm.

I

of

I

California Emission Control Warranty Statement

[This warranty

YOUR WARRANTYRIGHTS AND OBLIGATIONS

does

not apply

in

any other state.)

The California
emission control warranty
engine.
designed, built and equipped to meet

U.S.A.,

garden equipment engine
abuse, neglect

Air

Resources Board and Makita

on

your

1995

In

California, new utility and lawn and garden equipment engines must be

the

Inc. must warrant the emission control system

for

the periods

or

improper maintenance of your utility and/or lawn and garden equipment

of

U.S.A.,

utility and

Inc. are pleased to explain the

/or

lawn and garden equipment

State’s stringent anti-smog standards. Makita

on

your utility and/or lawn and

time listed below provided there has been no

engine.

Your

emission control system includes parts such as

systems, the ignition system and the catalytic converter.

the

carburetor

Also

included are the hoses, and

or

fuel injection
connectors and other emission-related assemblies.
Where a warrantable condition exists, Makita

no

lawn and garden equipment at

cost to you including diagnosis, parts and labor.

U.S.A.,

MANUFACTURER’S WARRANTY COVERAGE

The

1995

and later utility and/or lawn and garden equipment engines are warranted for
two years.
repaired

0

WNER’S WARRANTY RESPONSIBILITIES

As

the utility and lawn and garden equipment engine owner, you are responsible for the

If

any emission-related part

or

replaced by Makita

U.S.A.,

on

inc.

your engine

Inc. will repair your utility and/or

:

is

defective, the part will be

:

performance of the required maintenance listed in your owner’s manual. Makita

Inc.

recommends that you retain all receipts covering maintenance

lawn and garden equipment engine, but Makita

or

for the lack of receipts

for your failure to ensure the performance of all scheduled

U.S.A.,

Inc. cannot deny warranty solely

on

your utility and

maintenance.

U.S.A.,

/or

As

the utility and/or lawn and garden equipment engine owner, you should be aware,
however, that Makita
lawn and garden equipment engine
maintenance

You

are responsible for presenting your utility and/or lawn and garden equipment engine
to a Makita
be completed

or

U.S.A.,

in

U.S.A.,

Inc. may deny you warranty coverage if your utility and/or

or

a part has failed due to abuse, neglect, improper

unapproved modifications.

inc. service center as a problem exists.

a reasonable time, not to exceed

30

days.

The

warranty repairs should

If you have any questions regarding your warranty rights and responsibilities, you should

you.

A list

of

contact a Makita Factory Service Center Manager nearest
Service Center locations and phone numbers is provided below

for

your convenience.

the Factory

LIMITED WARRANTY

-California Only­Makita U.S.A., Inc., a distributor of utility and lawn and garden equipment in the U.S.,
warrants to the owner of
that the engine(
to conform with the applicable regulations of the California Air Resources Board and,
is free from defects
with those regulations as applicable according to the terms and conditions stated below.

1)

1995

and later utility andlor lawn and garden equipment engines

has been designed, built, and equipped at the time of manufacture

in

materials and workmanship which may cause it to fail to conform

so

as

(2)

WARRANTY PERIOD

The warranty period begins on the date which the utility andlor lawn and garden
equipment engine
date. During
purchaser and each subsequent purchaser that the engine
and workmanship that can cause the failure of a warranted emission-related part.

is

delivered to the original retail purchaser and ends

this

two

year period Makita U.S.A.., inc. warrants to the original retail

two

years after that

is

free from defect in material

WHAT IS COVERED UNDER THIS WARRANTY

Repair and/or replacement of any warranted emission-related part will be performed at no
charge provided the work is performed at an authorized warranty station. There will also
be no charge for any diagnostic labor performed at an authorized warranty station which
leads to the determination that a warranted emission-related part is defective.

Any warranted part which is not scheduled for replacement as required maintenance, or
which

is

scheduled only for regular inspection to the effect of"repair or replace as
necessary'khall be warranted for the warranty period. Any warranted part which is
scheduled for replacement as required maintenance shall be warranted for
time up to the first scheduled replacement of that part.
towards the repair, replacement, andlor adjustment of the component parts listed below.

This

warranty shall apply only

the

period of

EMISSION-RELATED PARTS COVERED UNDER THIS WARRANTY

1.

Fuel Metering Systems

(a) Carburetor and its internal parts

2.

Ignition Systems

(a) Spark plug
(b) Flywheel Magneto
(c) Ignition Coil

3.

Other Miscellaneous Items Used in Above Systems

(a)

Fuel Hoses

(b) Sealing Gaskets

If it is determined by an authorized warranty station that other engine components have
been damaged due to the failure
period, Makita U.S.A., Inc. will repair and/or replace the necessary components.

of

a warranted emission-related part during the warranty

WHAT IS NOT COVERED UNDER THIS WARRANTY

This warranty does not cover any emission-related part which malfunctions, fails,

such

damaged due to alterations and/or modifications
parts.

is

When an engine

authorized dealers, distributors,

of the engine, for any damage to goods,
This limited warranty also does not apply to any emission-related part which malfunc-

tions, fails, or is damaged due to failure to follow the maintenance and operating
instructions specified in the

being serviced under warranty, Makita U.S.A., Inc. and any of its

or

warranty stations shall not be liable for any

or

loss

of time

1995

and later Owner’s Manual including.

as changing, adding,

or

inconvenience.

or

or

removing

loss

of

use

is

(a) Improper

(b)

Improper installation, adjustment,
emission-related part

(c) Failure to use recommended

Manual.
(d) Repairs and diagnosis performed outside of an authorized warranty station.
(e) Use of parts which are not authorized by Makita U.S.A.,

or

inadequate maintenance of any warranted emission-related part.

or

repair of the engine

unless

performed by a factory authorized warranty station.

fuel

as specified in the

Inc.

or

any warranted

1995

and later Owner’s

MAINTENANCE SCHEDULE

The engine owner is responsible for having all scheduled inspection and maintenance

1995

services performed at the intervals specified in the
retain records of
transferred to each subsequent owner of the engine. Makita U.S.A., Inc. cannot deny a

claim solely because there are
claim may be denied if the failure to perform the scheduled maintenance and inspection
resulted in the failure of a warranted emission-related part. As a minimum, the engine
owner

which are based

is

responsible for the scheduled inspection and maintenance described below

these

services as having been performed.

no

records of scheduled maintenance, however, a warranty

on

the procedures described in the Owner’s Manual.

and later Owner’s Manual and

These

records should be

to

PROCEDURE INTERVAL

(a)

Check all nuts and bolts and tighten as Every 8 hours of use
necessary.

8

(b) Check air passages and engine cylinder fins Every

for clogging.

Remove all obstructions as necessary.
(c) Check air cleaner.
(d) Check spark plug.

Clean and adjust if necessary.
(e) Check muffler exhaust port. Every

Clean if necessary.

(f)

Replace fuel lines.

(g) Overhaul engine.

(h) Replace packings and gaskets. Every time engine

Every
Every

Every
Every

hours of

8

hours of

8

hours

50

hours of use

200

hours of

200

hours of

of

use

use

use

use
use

is

or

daily.

or

daily.

or

daily.

or

daily.

or

monthly.

or

annually.

or

annually.

reassembled.

REPAIR AND REPLACEMENT

It

is

recommended that only engine replacement parts which have been authorized and

approved by Makita U.S.A., Inc. should be used

or

maintenance
provided at no charge if the part is

repairs of emission- related parts. These replacement parts will be

still

OF

EMISSION-RELATED PARTS

in

under warranty.

the performance of any warranty

HOW TO FILE A WARRANTY CLAIM

AND WHERE TO GET WARRANTY SERVICES

Contact the nearest Makita Factory Service Center Manager to determine
location where the required warranty services are to be performed. A list of the Factory
Service Center locations and phone numbers are provided below for your convenience.

the

appropriate

14930-B Northam Street
La Mirade, CA 90638
[phone]

1401 N.Clovis Ave., Ste. 110
Fresno, CA 93727
(209) 252-5 166 [phone]

S.

Arrowhead,

392
San Bemardino, CA 92408
[phone]

S

Spruce Ave., Unit D

180
South San Francisco, CA 94080
[phone] (7 14) 667-5066

16735 Saticoy
Van Nuys, CA 91406
(8 18) 782-2440

St.,

#A-1

Ste. 105

41850 Christy Street
Fremont, CA 94538

[phone]

4554 Roseville Rd., Ste.
North Highlands, CA 95660

7674 Clairemont Mesa Blvd.
San Diego, CA 921 11

[phone]

15722-B Tustin Village Way

Tustin, CA 92680

E

Thank you for purchasing a Robin generator.
This manual covers operation and maintenance of the Robin generators.

All

information in this publication is based on the latest production information

of

available at the time

Pay special attention to statements preceded by the following words:

Indicates a strong possibility of severe personal injury,

damage if instructions are not followed.

approval for printing.

loss

of life and equipment

[CAUTION]

Indicates a possibility of personal injury or equipment damage if instructions are
not followed.

NOTE:

Gives helpful information.
If a problem should arise, or if you have any questions about the generator,

consult an authorized dealer or factory service center.

The generator is designed to give safe and dependable service
operated according to instructions.

Do

not operate the generator before you have read and understood the

so

instructions. Failure to do
equipment damage.

could result in death, personal injury or

if

CONTENTS

1. SAFETY PRECAUTlONS

2. SPECIFICATIONS

3. COMPONENTS

4.

PR E-0 PERAT10 N CHECKS

5.

OPERATING PROCEDURES

I

6. WAnAG E

7. MAINTENANCE SCHEDULE

8,

"HOW-TO" MAINTENANCE

9, PREPARATION

10.

TROUBLESHOOTlNG

11. WIRING DIAGRAM

12. ELECTRIC STARTER (G3511RI G5711R)

NFORMATl ON

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FOR

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STORAGE

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1

3

4

5

9

19

21
23

25

26
27
33

1

SAFETY

PRECAUTIONS

ADO

A

ADO

A

A

not operate the generator near gasoline or gaseous fuel because of the

potential danger of explosion or fire.

Do

not fill the fuel tank with fuel while the engine is running.

use open flame near the fuel tank. Be careful not to spill fuel during refueling.

If

fuel is spilt, wipe it off and let dry before starting the engine.

Do

not place inflammables near the generator.
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or
any other inflammables near the generator.

not operate the generator inside a room, cave, tunnel, or other insuffi-

ciently ventilated area. Always operate it in a well-ventilated area, otherwise

the engine may become overheated, and the poisonous carbon monoxide gas
contained in the exhaust gases will endanger human lives. Keep the gener­ator at least

If

the generator must be used indoors, the area must be well-ventilated and

extreme caution must be taken regarding the discharge of exhaust gases.

Do not enclose the generator nor cover it with a box.

The generator has a built-in forced air cooling system, and may become

overheated if
the weather during non use, be sure to remove it and keep it well away from
the area during generator use.

Operate the generator on a level surface.

It

is not necessary to prepare a special foundation for the generator. However,
the generator will vibrate on an irregular surface,
without surface irregularities.

If the generator is tilted or moved during operation, fuel may spill and/or the

generator may tip over, causing a hazardous situation.

Proper lubrication cannot be expected if the generator is operated on
incline or slope. In such a case, piston seizure may occur even if the oil is
above the upper level.

1

meter

it

is enclosed.

(3

feet) away from any structure or building during use.

If

generator has been covered to protect it from

so

Do

not smoke or

choose a level place

a

steep

APay attention to the wiring or extension cords from the generator to the

connected device.
If the wire is under the generator or in contact with
break and possibly cause a fire, generator burnout, or electric shock hazard.
Replace damaged or worn cords immediately.

A

Do

not operate in rain, in wet or damp conditions, or with wet hands.
The operator may suffer severe electric shock if the generator is wet due to
rain or snow.

-1-

a

vibrating part, it may

A

If

wet, wipe and dry

Do

not pour water directly over the generator, nor wash

A

Be extremely careful that all necessary electrical grounding procedures are

followed during each and every use. Failure to do

ADO not contact the generator to a commercial power line. Connection to a

commercial power line may short circuit the generator and ruin it or cause
electric shock hazard.
Use the transfer switch for connecting to domestic circuit.

A

No

smoking while handling the battery.

The battery emits flammable hydrogen gas, which can explode

electric arcing or open flame.
Keep the area well-ventilated and keep open flames/sparks away when
handling the battery.

AEngine becomes extremely hot during and for some time after operation.

Keep combustible materials well away from generator area.
Be very careful not to touch any parts of the hot engine especially the muffler

area or serious burns may result.
/i\Keep children and all bystanders at a safe distance from work areas.
AIt is absolutely essential that you know the safe and proper use of the power

tool or appliance that you intend to use.

and follow the tool/appliance owners manual. Tool and appliance and limita-

tions must be understood. Follow all directions given on labels and warnings.

Keep all instruction manuals and literature in a safe place for future reference.

it

well before starting.

it

with water.

so

can be fatal.

if

exposed to

All

opetators must read, understand

A

Use only “LISTED” extension cords.
When a tool or appliance is used outdoors, use only extension cords marked
“For Outdoor Use”. Extension cords, when not in use should be stored in a dry
and well ventilated area.

A

Always switch off generator’s
when not in use, before servicing, adjusting, or installing accessories and

attachments.

AC

breaker and disconnect tools or appliances

-2-

2.

SPECIFICATIONS

MODEL

I

AC Voltage

I

Maximum AC Output

Condenser

J

AC Breakers
Full

Roll

Frame

Displacement

Maximum

Voltage

G2410R 1 G3510R I G3511R I G5710R I G5711R

Brushless, Self-Exciting, e-Poles, Single Phase

60HZ-120V

2,400W

20A

N.A. Standard

I

29.2A114.6A 47.5A123.8A

60HZ-l2OV/240V

3.500W 5,700W

12V-8.3A
Standard

1

.o

Standard

Standard

I

Electric Start

Auto Idle

Muffler

3imensions

-xWxH

Iry

Weight

*

Manufacturer reserves the right to change specifications of parts and accessories

without notice.

*

Note : Specifications of parts and accessories may differ from country to country.

N.A. N.A.

N.A.

22.4x16.1
x 19.3

99 Ibs

24.4x17.7 33.7x17.7
x21.3 X21.3

132 Ibs 139 Ibs

Standard N.A. Standaed

Standard

27.2x18.9 33.7x18.9

x

23.2 x23.2

172 Ibs 178 Ibs

-3-

3.

COMPONENTS

SPARK PLUG

STOP BUTTON

\

/

FUEL COCK AIR CLEANER

1

ACYEAKER

OILSENSOR

MUFFLER

I

ECOIL STARTER

\

FUEL GAUGE

/

KE KNOB

ELECTRIC

STARTER

/

OIL FILLER CAP

OIL DRAINPULG

-4-

4.

PRE-OPERATION

CHECKS

CHECK

ENGINE OIL.

Before checking or refilling oil, be sure
generator

is

located on stable and level

surface with engine stopped.

w

Remove oil filler cap and check the
engine oil level.

w

If

oil

level is below the lower level line,
refill with suitable oil (see table) to upper
level line.

Do not screw in the oil filler

cap when checking oil level.

m

Change
(See ”How-

Oil

oil

if

capacity

contaminated.

To”

Maintenance.)

Model Upper level

~2410~

.............

G3510R,G3511R

0.65

... 1 .O

liter(l.38 pints)
liter(2.13 pints)

G5710R,G5711R 1.2 liter(2.54 pints)

m

Recommended engine

Use class
below.
use.

average temperature in your area.

SC

(API

SAE

1 OW-30 or 1 OW-40 is recommended for general, all-temperature

If

single viscosity oil

~

oil

:

classification) oil or a higher grade oil according to the table

is

used, select the appropriate viscosity for the

UPPER

LEVEL

Single gradc

Multigrade

Ambient
temperature

-20

-4

-10

14 32

-5-

I

0

I

10

50

20

68

I

I

I

30

40’C

86

104‘F

CHECK

ENGINE

FUEL.

Do

not refuel while smoking or near open flame or other such potential

fire hazards. Otherwise fire accident may occur.

I

Check fuel level at fuel level gauge.

If

fuel level is low, refill with unleaded

automotive gasoline.

w

Fuel tank capacity:

. . . . . .

.

2.0

liter

G2410R
G3510R,G351
G5710R,G571

....*.

R

e..

16.6 liter (4.38gal.)

R

...

19.0 liter (5.02gal.)

(3.17gal.)

I

/

,FUEL LEVEL GAUGE’

.

,FUEL FILTER SCREEN

EMPTY

1

I

l-

-.

/

I

Make sure you review each warning

Do

not refill tank while engine is running
Close fuel cock before refueling with fuel.
Be careful not to admit dust, dirt, water or other foreign objects into
fuel.

m

Wipe

off

m

Keep open flames away.

spilt fuel thoroughly before starting engine.

in

order to prevent fire hazard.

or

hot.

-6-