Makita DFR550, DFR750, DFR540 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Auto Feed Screwdriver Visseuse Automatique sans Fil Atornillador Autoalimentado Inalámbrico

DFR540 DFR550 DFR750

IMPORTANT: Read Before Using. IMPORTANT: Lire avant usage. IMPORTANTE: Leer antes de usar.

008261

ENGLISH (Original instructions)

SPECIFICATIONS

Model DFR540 DFR550 DFR750

Screw strip

No load speed (RPM) 4,000 /min

Overall length

Net weight 2.0 kg (4.4 lbs) 2.1 kg (4.5 lbs) 2.3 kg (5.1 lbs) 2.1 kg (4.6 lbs) 2.4 kg (5.2 lbs)

Rated voltage D.C. 14.4 V D.C. 18 V

Standard battery cartridges

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.

• Specifications and battery cartridge may differ from country to country.

• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

4 × 25 - 55

(5/32" x 1" x 2-3/16")

424 mm (16-3/4")

BL1430 /

BL1430B /

BL1460B

4 × 25 - 55 (5/32" x 1" x 2-3/16") 4 × 45 - 75 (5/32" x 1-3/4" x 2-15/16")

424 mm (16-3/4") 464 mm (18-1/4")

BL1815 /

BL1815N /

BL1820 / BL1820B

GEA006-2

BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B /

BL1860B

BL1815 /

BL1815N /

BL1820 / BL1820B

BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B /

6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords

increase the risk of electric shock.

8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal safety

10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

11. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools

with your finger on the switch or energising power tools that have the switch on invites accidents.

BL1860B

13. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15.

Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts.

or long hair can be caught in moving parts.

16.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such

preventive safety measures reduce the risk of starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power

tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire when used with another battery pack.

Loose clothes, jewellery

Use of

25. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

26. When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery

terminals together may cause burns or a fire.

27. Under abusive conditions, liquid may be

ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may

cause irritation or burns.

Service

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power

tool is maintained.

29. Follow instruction for lubricating and

changing accessories.

30. Keep handles dry, clean and free from oil and grease.

GEB050-2

CORDLESS SCREWDRIVER SAFETY WARNINGS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring.

Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

2. Always be sure you have a firm footing.

Be sure no one is below when using the tool in high locations.

3. Hold the tool firmly.

4. Keep hands away from rotating parts.

5. Do not touch the bit or the workpiece

immediately after operation; they may be extremely hot and could burn your skin.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

ENC007-10

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively

shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any

conductive material.

(2) Avoid storing battery cartridge in a

container with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water

or rain. A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. Follow your local regulations relating to

disposal of battery.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C - 40 ﾟ C (50 ﾟ F - 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge if you do not use it for a long period (more than six months).

USD301-1

Symbols

The followings show the symbols used for tool.

･ volts

･ direct current

･ no load speed

･ revolutions or reciprocation per minute

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

012156

CAUTION:

• Always switch off the tool before installing or

removing of the battery cartridge.

• Hold the tool and the battery cartridge firmly

when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge

and a personal injury. To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the

red indicator cannot be seen. If not, it may

accidentally fall out of the tool, causing injury to

you or someone around you.

• Do not install the battery cartridge forcibly. If the

cartridge does not slide in easily, it is not being

inserted correctly.

1. Red indicator

2. Button

3. Battery cartridge

Battery protection system (Lithium-ion battery with star marking)

012128

Lithium-ion batteries with a star marking are equipped with a protection system. This system automatically cuts off power to the tool to extend battery life. The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

• Overloaded:

The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, release the trigger switch on the tool and stop the application that caused the tool to become overloaded. Then pull the trigger switch again to restart. If the tool does not start, the battery is overheated. In this situation, let the battery cool before pulling the trigger switch again.

• Low battery voltage:

The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

1. Star marking

Indicating the remaining battery capacity

(Only for battery cartridges with "B" at the end of the model number.)

1. Indicator lamps

015676

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.

2. CHECK button

015658

Indicator lamps

Off

BlinkingLighted

Remaining

capacity

75% to 100%

50% to 75%

25% to 50%

0% to 25%

Charge the

battery.

The battery

may have

malfunctioned.

NOTE:

• Depending on the conditions of use and the

ambient temperature, the indication may differ

slightly from the actual capacity.

Setting for desired screw length

008123

There are 7 positive-lock screw length settings. To obtain the desired setting, pull out the stopper base while depressing the lever until you see the number of the desired screw length (indicated on the label on feeder box) appear to rest in the fenestella of stopper base. See the table below for the relation between the number indicated on the label on feeder box and the respective screw length.

For Models DFR540, DFR550

Number indicated on the labelScrew length

008239

1. Lever

2. Stopper base

3. Label on feeder box

4. Fenestella

25 mm (1")

30 mm (13/16")

35 mm (1-3/8")

40 mm (1-9/16")

45 mm (1-3/4")

50 mm (2")

55 mm (2-3/16")

For Model DFR750

Number indicated on the labelScrew length

45 mm (1-3/4")

50 mm (2")

55 mm (2-3/16")

60 mm (2-3/8")

65 mm (2-9/16")

70 mm (2-3/4")

75 mm (2-15/16")

008240

Adjusting the driving depth

5 mm (3/16")

008280

Depress the stopper base as far as it will go. While keeping it in this position, turn the adjusting knob until the bit tip projects approx. 5 mm (3/16") from the stopper base. Drive a trial screw. If the screw head projects above the surface of the workpiece, turn the adjusting knob in the A direction; if the screw head is counter-sunk, turn the adjusting knob in the B direction.

1. Stopper base

2. Casing

3. Adjusting knob

Switch action

1. Switch trigger

008282

CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the switch trigger actuates properly and returns to the "OFF" position

when released. To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

Reversing switch action

1. Reversing switch lever

1 2

1. Plane bearing

2. Dust cover

3. Bit

008283

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation. When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

CAUTION:

• Always check the direction of rotation before

operation.

• Use the reversing switch only after the tool comes

to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.

• When not operating the tool, always set the

reversing switch lever to the neutral position.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any work on the tool.

Installing or removing the bit

Loosen the thumb screws which secure the casing. Pull out the casing in the direction of the arrow.

1. Casing

2. Thumb screw

008286

Installing screw strip

Insert the screw strip through the screw guide. Then insert it through the feeder box until the first screw reaches the position next to the driving position.

008290

008288

1. Feeder box

2. Screw strip

3. Screw guide

1. Driving position

Removing screw strip

To remove the screw strip, just pull it out in the direction of the arrow. If you depress the reverse button, you can pull out the screw strip in the reverse direction of the arrow.

008285

Press the dust cover toward the plane bearing and pull out the bit. If the dust cover cannot be moved as far as the plane bearing, try it again after turning the bit slightly. To install the bit, insert it into the socket while turning it slightly. After installing, always make sure that the bit is securely held in place by trying to pull it out.

008281

1. Reverse button

008128

Folding screw guide

008289

Screw guide is foldable. Folding the screw guide allows space used for storage to be minimal.

Carry hook

The carry hook is convenient for temporarily hooking the tool. It can be installed on either side of the tool. When removing the carry hook, widen it by pressing its right ends ON BOTH SIDES in the directions of arrow (1) and raise it in the direction of the arrow (2).

Switch on the tool by pulling the switch trigger. Hold the tool squarely and firmly up against the driving surface. A screw will be automatically carried to the driving position and fastened.

CAUTION:

• Always check the bit carefully for wear before

driving operations. Replace a worn bit or poor fastening may result.

• Always hold the tool squarely against the driving

surface. Holding it at an angle may damage the screw heads and cause wear on the bit. This may also lead to poor fastening.

• Always keep the tool firmly against the driving

surface until the driving is over. Failure to do so may cause insufficient fastening of screws.

• Be careful not to drive a screw onto another screw

already fastened.

• Do not operate the tool without screws. It will

damage the driving surface.

• Do not apply oil or grease on the sliding surface of

the feeder box.

Driving in corner

1. Wall

2. Stopper base

008262

OPERATION

Driving operation

008263

1. Hook

008284

This tool can be used to drive at a position 15 mm (5/8") away from the wall as shown in the figure.

CAUTION:

• Driving at a position closer than 15 mm (5/8") to the

wall or driving with the stopper base in contact with the wall may damage the screw heads and cause wear on the bit. This may also lead to poor fastening of screws and malfunction of the tool.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

• Never use gasoline, benzine, thinner, alcohol or

the like. Discoloration, deformation or cracks may result.

15mm(5/8")

Replacing carbon brushes

1. Limit mark

1. Carbon brush cap

006258

Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes. Loosen the thumb screws which secure the casing. Pull out the casing in the direction of the arrow.

1. Casing

2. Thumb screw

008285

Use a screwdriver to remove two screws then remove the front cover.

1. Front cover

2. Screws

008287

Raise the arm part of the spring and then place it in the recessed part of the housing with a slotted bit screwdriver of slender shaft or the like.

1. Spring

2. Arm

3. Recessed part

006817

Make sure that the carbon brush caps have fit into the holes in brush holders securely.

006304

1. Hole

2. Carbon brush cap

Reinstall the front cover and tighten two screws securely. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or

attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Drywall screw strip

• Phillips bit

• Makita genuine battery and charger

• Plastic carrying case

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

006816

Use pliers to remove the carbon brush caps of the carbon brushes. Take out the worn carbon brushes, insert the new ones and replace the carbon brush caps in reverse.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

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Makita DFR550, DFR750, DFR540 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual