Makita DFL651F Instruction Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Cordless Angle Nut Runner Clé d'Angle Sans Fil Atornillador Angular Inalámbrico
DFL651F
IMPORTANT: Read Before Using. IMPORTANT : Lire avant usage. IMPORTANTE: Lea antes de usar.
ENGLISH (Original instructions)
SPECIFICATIONS
Model DFL651F
Fastening torque
With battery BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B
Square drive 9.5 mm (3/8") or 12.7 mm (1/2")
No load speed (RPM)
Standard battery cartridge BL1815N / BL1820 / BL1820B
Dimensions 583 mm x 75 mm x 116 mm
Net weight 2.5 kg (5.5 lbs) 2.7 kg (6.0 lbs)
Rated voltage D.C. 18 V
• Due to our continuing program of research and development, the specications herein are subject to change with­out notice.
• Specications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
• *1 No load speed is adjustable with exclusive application.
NOTE:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digi­tal device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if
not installed and used in accordance with the
instruction manual, may cause harmful interfer­ence to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his
own expense.
General Power Tool Safety Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and instruc-
tions may result in electric shock, re and/or serious
injury.
Save all warnings and instruc­tions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Hard joint 25 - 65 N • m (18 - 48 ft • lbs)
Soft joint
*1
(23" x 2-15/16" x 4-9/16")
80 - 200 /min
3. Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet con- ditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol or med­ication. A moment of inattention while operating
power tools may result in serious personal injury.
2 ENGLISH
BL1830 / BL1830B / BL1840 /
BL1840B / BL1850 / BL1850B /
BL1860B
600 mm x 75 mm x 116 mm
(23-5/8" x 2-15/16" x 4-9/16")
11. Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
16. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such pre-
ventive safety measures reduce the risk of starting
the power tool accidentally.
20. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for one type of battery pack may create a risk of re
when used with another battery pack.
25. Use power tools only with specically desig- nated battery packs. Use of any other battery
packs may create a risk of injury and re.
26. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
27.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acci-
dentally occurs, ush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualied
repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and chang­ing accessories.
30.
Keep handles dry, clean and free from oil and grease.
CORDLESS SCREWDRIVER SAFETY WARNINGS
1. Hold power tool by insulated gripping sur­faces, when performing an operation where the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Always be sure you have a rm footing.
Be sure no one is below when using the tool in high locations.
3. Hold the tool rmly.
4. Keep hands away from rotating parts.
5. Do not touch the bit or the workpiece immedi-
ately after operation; they may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
WARNING: D
ity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction man­ual may cause serious personal injury.
Symbols
The followings show the symbols used for tool.
3 ENGLISH
O NOT let comfort or familiar-
volts
direct current
no load speed
revolutions or reciprocation per minute
Important safety instructions for battery cartridge
1.
Before using battery cartridge, read all instruc­tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical atten­tion right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge: (1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain. A battery short can cause a large current ow, over­heating, possible burns and even a breakdown.
6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
For commercial transports e.g. by third parties, forwarding agents, special requirement on pack­aging and labeling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION:
Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing res, personal injury and damage. It will also
void the Makita warranty for the Makita tool and charger.
Only use genuine Makita batteries.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car­tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem­perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjust-
ing or checking function on the tool.
Installing or removing battery cartridge
1
2
3
1. Red indicator 2. Button 3. Battery cartridge
CAUTION:
Always switch off the tool before installing or removing of the battery cartridge.
Hold the tool and the battery cartridge rmly
when installing or removing battery car­tridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip off your hands and result in damage to the tool and
battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION:
Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may acci­dentally fall out of the tool, causing injury to you or someone around you.
Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being
inserted correctly.
4 ENGLISH
Battery protection system
The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life. The tool will automatically stop during operation if the
tool and/or battery are placed under one of the following
conditions:
Overloaded: The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart. If the tool does not start, the battery is over­heated. In this situation, let the battery cool
before turning the tool on again.
Low battery voltage: The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.
NOTE: The overheat protection works only with a battery cartridge with a star marking.
Indicator lamps
Off BlinkingLighted
NOTE:
Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
Remaining
capacity
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
1
1. Star marking
Indicating the remaining battery capacity
(Only for battery cartridges with "B" at the end of the model number.)
1
2
1. Indicator lamps 2. CHECK button
Press the check button on the battery cartridge to indi­cate the remaining battery capacity. The indicator lamps
light up for few seconds.
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF"
position when released.
1
1. Switch trigger
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
Reversing switch action
CAUTION:
Always check the direction of rotation before
operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direc­tion of rotation before the tool stops may dam-
age the tool.
When not operating the tool, always set the
reversing switch lever to the neutral position.
5 ENGLISH
1
A
B
1
1. Reversing switch lever
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for coun-
terclockwise rotation. When the reversing switch lever is in the neutral posi-
tion, the switch trigger cannot be pulled.
Lighting up the lamp(s)
1. Lamp
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The lamp automatically goes out 10 seconds after the
switch trigger is released.
NOTE:
Use a dry cloth to wipe the dirt off the lens of lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.
CAUTION:
Do not look in the light or see the source of light
directly.
LED indicator / Beeper
1
1. LED indicator
LED indicator / Beeper on the tool shows the following functions.
Function Status Status of the LED indicator/beeper Action to be taken
LED indicator Beeper
Auto-stop fastening This function works
Warning against insuf-
cient fastening
when the tool has reached the preset fastening torque and
normal tightening has been completed. This
helps overtightening to be avoided.
Insufcient fastening has been performed when
the switch trigger has released before reaching the preset fastening torque.
Lights up in green for
approximately one
second.
Lights up in red. A long beep Retighten the screw.
6 ENGLISH
Function Status Status of the LED indicator/beeper Action to be taken
LED indicator Beeper
Warning for battery cartridge capacity
Checking the remain­ing battery capacity, Autostop
Check the LED indi­cator, light and beeper
operation
Anti-reset of controller This function works
Overheat This function works
Operation error of the
switch trigger
Motor failure Motor failure has been
Double-hitting detection This function works
Maintenance alarm This function shows the
Tool in connection with PC (no data communica­tion started/communica­tion unavailable)
Tool in connection with PC (data communication started)
This indicates the appro­priate time to replace
the battery cartridge when the battery power
becomes low.
This function works
when the battery power
is almost used up. At this time, tool stops immediately.
This function works to
check the proper opera-
tion of the LED indicator,
light and beeper when a battery cartridge has been inserted into the tool.
when an abnormal drop
of the battery voltage
occurs for some reason,
and the tool stops.
when the temperature
of the controller goes up
very highly, and the tool
stops.
This function works to avoid the tool's immedi-
ate start upon insertion of battery cartridge into the tool with the switch trigger being pulled.
detected. At this time,
tool does not work.
when a screw is refas­tened after fastening.
maintenance time has come according to your preset number of screws
driven.
This function shows data cannot be exchanged
between the tool and
PC in spite of the
connection.
This function shows
the tool is connected to
PC and data exchange between the tool and PC can be done in normal
conditions.
Flickers in red slowly. A series of long beeps Replace the battery with
Lights up in red. A long beep Replace the battery with
Lights up rst in green, next red. (And then the light comes on.)
Flickers in red and green alternatively.
Flickers in red quickly. A series of short beeps Remove the battery car-
Flickers in red and green alternatively.
Flickers in red and green alternatively.
Lights up in red. A long beep
Flickers in yellow. Reset the alarm with the
Flickers in yellow. Restart the application
Flickers in green.
A series of very short
beeps
A series of short beeps Replace the battery with
A series of short beeps Release the switch
A series of short beeps Ask your local Makita
fully charged one.
fully charged one.
fully charged one.
tridge immediately and
cool the tool down.
trigger.
Service Center for repair.
application software.
software and re-connect the USB cable.
7 ENGLISH
Adjusting the fastening torque
2
3
1
1. Screw 2. Ring 3. Clutch case
6. Use an optional adjusting grip to adjust the fasten­ing torque. Insert the pin of the adjusting grip into
the hole on the tool. And then, turn the adjusting grip clockwise to set a greater fastening torque, and counterclockwise to set a smaller fastening
torque.
7. Align the edge of the adjusting ring with your desired number on the fastening torque scale.
8. Insert the battery cartridge and be sure that a fas­tening torque has been set up by using a fastening torque tester.
9. Rotate the ring on the tool and then tighten the screw to secure the ring.
10. Attach the protector back to the clutch case.
NOTE:
Numbers on the fastening torque scale is a
guideline to set up your desired fastening torque.
Adjusting no-load speed and revolution angle etc.
1
2
1
1. Scale 2. Hole for adjusting grip 3. Yellow line
When you wish to drive machine screws, wood screws, hex bolts, etc. with the predetermined torque, adjust the
fastening torque as follows.
1. First remove the battery cartridge from the tool.
2. Remove the protector from the clutch case.
3. Loosen and remove the screw that secures ring.
4. Rotate the ring on the tool by hand so that a hole can be seen below the ring.
5. Place the battery cartridge in place and pull the
switch trigger. Release it so that the adjusting ring
rotates and the hole becomes visible as illustrated. And then remove the battery cartridge.
3
1
1. Adjusting grip
2
1. USB cable 2. USB port
After installing application soft in your computer, using
USB cable allows no-load speed and revolution angle
adjustment etc. of the tool.
NOTE: For application soft, please contact Makita
sales representative.
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying
out any work on the tool.
Selecting correct socket
There are different types of sockets for some models
depending on applications. Choose and install a correct socket for your application.
8 ENGLISH
Installing or removing socket
1
2
3
1. Socket 2. Hole 3. Pin
To install the socket, push it onto the square drive of the
tool with one hand by depressing a pin on the square
drive with another hand until it locks into place. To remove the socket, simply pull it off depressing the pin
on the square drive.
Installing hook
Optional accessory
The hook is useful to hang the tool. Install the hook to the holes on the tool body.
1
Limits of fastening capacity
Use the tool within the limits of fastening capacity. If you use the tool beyond the limits, the clutch does not work. And the tool cannot deliver enough fastening torque.
With battery BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840, BL1840B, BL1850, BL1850B or BL1860B
360
300
240
180
120
Revolution angle( )
60 30
NOTE:
The revolution angle means the angle which
Use of a low temperature conditioned battery
Range of fastening capacity
25 65
N m (ft lbs)
Torque
a screw/bolt revolves when the tool attains to
100% from 50% of desired torque.
cartridge may sometimes give warning for battery cartridge capacity by warning lamp and beeper which makes the tool stop immediately. In this case, the range of fastening capacity may
be inferior to those shown in the above even if a charged battery cartridge is used.
(48)(18)
MAINTENANCE
2
1. Hook 2. Hole
OPERATION
Hold the tool rmly and place the socket over the bolt or nut. Then switch the tool on. When the clutch cuts in, the motor will stop automatically. Then release the
switch trigger.
NOTE:
Hold the tool with its square drive pointed straight at the bolt or nut, or the bolt or nut will be damaged.
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempt­ing to perform inspection or maintenance.
Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
OPTIONAL ACCESSORIES
CAUTION:
These accessories or attachments are recom­mended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for
its stated purpose.
9 ENGLISH
If you need any assistance for more details regard­ing these accessories, ask your local Makita Service
Center.
Makita genuine batteries and chargers
Anti kickback attachment
Protector (Yellow, Blue, Red, Clear, Black)
Adjusting grip
Spindle complete 12.7 (1/2")
Hook
NOTE:
Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our option, replace) without charge. This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
the tool has been abused, misused or improperly maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specic legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or lim­itation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not
apply to you.
10 ENGLISH
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