Makita DA302D, DA392D, DA312D User guide

Cordless
Equipped with Electric Brake
INSTRUCTION MANUAL
M
Angle
7.2V MODEL DA302D
9.6V MODEL DA392D 12V MODEL DA312D
Drill
M
DA392D DA312D
SPECIFICATIONS
Model
DA302D
DA392D
DA312D
Steel
10
mm
W8")
10
mm
(3/8"1
10
mm
(3/8"1
Capacities
I
Wood
I
Wood screw
10
mm
(3/8"1
12
mm
(1/2"1 (3/16" x 3/4"1 (12-3/4")
12
mm
(1/2"1 (3/16" x 3/4"1 (12-3/4"1
4.5
mm
x
20
(W6" x 3/4"1
4.5
mm x 20
4.5
mm
x
20
mm
mm
mm
load speed
No
(RPMI
-
8o0,min,
I
Overall
length
296
(1
324
324
1
mm
1-5"') (2.4
mm
mm
Net
weight
1.1
kg
lbsl
1.3 kg
(2.9
lbsl
1.4
kg
(3.1
Ibs)
Manufacturer reserves the right to change specifications without notice.
,
*
Note: Specifications may differ
WARNING: For your personal safety. READ and understand before using.
from
country to country.
2
GENERAL
(For
All
SAFETY
Battery Operated
RULES
Tools)
WARNING!
to
follow
Read and understand
all
instructions listed below,
all
instructions.
may
result
in
electric
shock, fire and/or serious personal injury.
SAVE
Work
Area
1.
Keep your work area clean and well accidents.
2.
Do not operate power tools
of
flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
4.
A battery operated tool must be recharged only that may be suitable for one type of battery may create a risk of fire when
with
used
5.
Use battery operated tool only
Use of any other batteries may create a risk of fire.
Personal Safety
6.
Stay alert, watch what you are doing, and use common sense when operating a power tool. alcohol, or medication. may result
7.
Dress properly. your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught
8.
Avoid accidental starting. Be sure switch inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
9.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached injury.
IO.
Do
not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool
11.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
THESE INSTRUCTIONS
lit.
Cluttered benches and dark areas invite
in
with
with
another battery.
Do
not use tool while tired or under the influence of drugs,
A
moment of inattention while operating power tools
in
serious personal injury.
Do
not wear loose clothing or jewelry. Contain long hair. Keep
in
to
explosive atmospheres, such as
integral batteries or a separate battery pack
the specified charger for the battery. A charger
with
specifically designated battery pack.
moving parts.
is
in
the locked or off position before
a rotating part of the tool may result
in
unexpected situations.
in
the presence
in
Failure
personal
3
Tool
Use and Care
12. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead
13.
Do
not force tool. Use the correct tool for your application. The correct tool
will
do the job better and safer at the rate
14.
Do not use tool if switch does not turn controlled with
15. Disconnect battery pack from tool or place the switch position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk accidentally.
16. Store idle tools out of reach of children and other untrained persons. are dangerous in the hands of untrained users.
17.
When battery pack is not paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or
18.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools to control.
19.
Check for misalignment or binding of moving parts, breakage any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly
maintained
20.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used
Service
21.
Tool
service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel may result in
22. When servicing a tool, use only identical replacement parts. Follow
instructions in the Maintenance section of this manual. Use parts or failure to follow Maintenance Instructions may create a risk or injury.
to
loss
the
with
tools.
on
another tool.
of control.
for
which
it
on or off. A tool that cannot be
switch is dangerous and must be repaired.
in
use, keep
sharp cutting edge are less likely to bind and are easier
it
away from other metal objects like:
a
it
fire.
is designed.
in
the
locked or off
of
starting the tool
of
parts, and
a
risk
of
unauthorized
of
of
injury.
shock
Tools
4
Specific
1.
Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact also make exposed metal parts
2.
Be aware that this tool is always not have
3.
Always be sure you have a firm footing.
4.
Be
5.
Hold the tool firmly.
6.
Keep hands away from rotating parts.
7.
Do
8.
Do
may be extremely hot and could burn your skin.
to
be plugged into an electrical outlet.
sure no one is below when using the tool
not leave the
not touch the drill
tool
running. Operate the tool only when hand-held.
bit
or the workpiece immediately after operation; they
Safety
of
the tool "live" and
in
an operating condition, because
Rules
in
high
with
shock
locations.
a "live" wire
the operator.
it
SYMBOLS
us0022
will
does
1
The followings show
v
-
--_-
n,
..Jmin
.................................
.................................
.................................
................................
the
symbols
used for
volts
direct
current
no
load speed
revolutions or reciprocation per minute
tool.
5
uscoo1-2
IMPORTANT SAFETY INSTRUCTIONS
FOR
CHARGER
&
BATTERY CARTRIDGE
1.
SAVE THESE INSTRUCTIONS
contains important safety and operating instructions for battery charger.
2.
Before using battery charger, read all instructions and cautionary markings on (1) battery charger,
CAUTION
3.
marked on the charger label. Other types of batteries may burst causing personal injury and damage.
Do not expose charger to rain or snow.
4.
Use of an attachment not recommended or sold by the battery charger manufacturer
5.
may result in
6.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
Make sure cord is located
7. subjected to damage or stress.
An extension cord should not be used unless absolutely necessary. Use of improper
8. extension cord could result
be used, make sure: a. That pins on plug of extension cord are the same number, size, and shape as those
of plug on charger;
b.
That extension cord is properly wired and in good electrical condition; and
c. That wire size
(2)
battery, and
-
To reduce risk of injury, charge only MAKITA rechargeable batteries
a
risk of fire, electric shock,
so
is
at least as large as the one specified
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS Length of Cord (Feet) AWG Size of Cord
(3)
product using battery.
or
injury to persons.
that
it
will not be stepped on, tripped over, or otherwise
in
a risk of fire and electric shock.
in
TABLE 1
25
50
100 150
18 18
18
-
This manual
If
extension cord must
the table below.
16
9.
Do not operate charger with damaged cord or plug - replace them immediately.
10.
Do
not operate charger if
damaged
11.
Do not disassemble charger or battery cartridge; take when service or repair tric shock or fire.
12. To reduce risk maintenance or cleaning. Turning off controls will not reduce this risk.
13.
If operating time has become excessively shorter, stop operating immediately.
result
14.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away.
6
in
any way; take it
of
electric shock, unplug charger from outlet before attempting any
in
a risk of overheating, possible burns and even an explosion.
it
has received a sharp blow, been dropped,
to
a qualified serviceman.
it
is
required. Incorrect reassembly may result in a risk of elec-
It
may result in
loss
of your eyesight.
to a qualified serviceman
or
otherwise
It
may
ADDITIONAL SAFETY RULES
FOR
1.
Do
not charge Battery Cartridge when temperature is
or ABOVE
2.
Do
not attempt to use a step-up transformer, an engine generator or DC power
receptacle.
3.
Do
not allow anything to cover or clog the charger vents.
4.
Always cover the battery terminals cartridge is not used.
5.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
(1)
Do
(2)
Avoid storing battery cartridge as nails, coins, etc.
(3)
Do
6.
Do
not store the tool and Battery Cartridge
ture may reach or exceed
7.
Do
not incinerate the Battery Cartridge even if
completely worn out. The battery cartridge can explode
CHARGER
4OoC
(104OF).
not touch the terminals
not expose battery cartridge to water or rain.
&
with
5OoC
BATTERY CARTRIDGE
with
the battery cover when the battery
any conductive material.
in
a
container
(122OF).
with
in
locations where the tempera-
it
is severely damaged or is
BELOW
other metal objects such
in
10°C
a fire.
SAVE THESE INSTRUCTIONS.
USCOOl
2
(5OoF1
7
FUNCTIONAL
Installing or removing battery cartridge For DA302D
*Always switch off the tool before inser-
tion or removal of the battery cartridge.
*To
remove the battery cartridge, pull out
the set plate on the tool and grasp both
of
sides from the tool.
To
insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into
place. Snap the set plate back into place. Be sure to close the set plate using the tool to prevent the battery cartridge from accidentally falling out of the
Do
not use force when inserting the battery cartridge.
If
the cartridge does not slide in easily, it is not being inserted correctly.
For DA392D and DA312D
*Always switch off the tool before inser-
tion or removal of the battery cartridge.
To
remove the battery cartridge, with-
draw
it
buttons on both sides of the cartridge.
*To
insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip
place. Always insert locks in place with a little click. may accidentally fall out of the tool, caus­ing injury to you or someone around you.
Do
not use force when inserting the battery cartridge.
it
easily,
DESCRIPTION
the cartridge while withdrawing
fully
before
from the tool while pressing the
it
into
it
all
the way until it
If
not,
is not being inserted correctly.
it
it
I
Button
7
-
Battery cartridge
If
the cartridge does not slide in
tool.
Charging For DC9710
Plug the battery charger into your power
source.
so
*Insert the battery cartridge
plus and minus terminals on the battery cartridge are on the same sides as their
respective markings on the battery charger. Insert the cartridge fully into the port
so
that it rests on the charger port
floor.
8
that the
I
When the battery cartridge is inserted, the charging light color will flash in charging will begin.
When charging is completed, the charging light goes out.
If
you leave the battery cartridge in the charger after the charging cycle is complete, the
charger will switch into its ”trickle charge (maintenance charge)” mode.
*After charging, remove the battery cartridge from the charger and unplug the charger
from the power source.
CAUTION:
*The battery charger is for charging Makita battery cartridge. Never use it for other pur-
poses or for other manufacture’s batteries. When you charge a new battery cartridge or a battery cartridge which has not been used
a
for a long period of time, it may not accept a full charge. This is does not indicate
it completely and recharging
When you charge a battery cartridge from a just-operated tool or a battery cartridge which has been left in a location exposed to direct sunlight or heat for
cool off. Then re-insert it and try to charge
When you charge a new battery cartridge or a battery cartridge which has not been used
a
long period, sometimes the charging light will go out soon. If this occurs, remove
for the battery cartridge and re-insert it. after repeating this procedure a couple with a new one.
For
DC1411
Your new battery cartridge is not charged. You will need to charge it before use. Use the battery charger Model charge the battery cartridge.
Plug the battery charger into the proper
A.C.
voltage source. The charging light
will flash in green color. Insert the battery cartridge
plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the battery charger. Insert the cartridge fully into the port
When the battery cartridge is inserted, the charging light color will change from green to red and charging will begin. The charging light will remain lit steadily during charging.
When the charging light color changes from red to green, the charging cycle is complete. If you leave the battery cartridge in the charger after the charging cycle is complete, the charger will switch into its ”trickle charge (maintenance charge)” mode which approximately
*After charging, unplug the charger from the power source.
a
problem. You can recharge the battery cartridge fully after discharging
a
couple of times.
it
once more.
If
the charging light goes out within one minute even
of
times, the battery cartridge is dead. Replace
24
DC1411
so
hours.
to
that the
so
that it rests on the charger port floor.
normal condition and
red
color and
a
long time, let it,
will
last
it
9
CAUTION: *The battery charger Model DC1411 is for charging Makita battery cartridge. Never use
for other purposes or for other manufacturer's batteries. When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period of time, it may not accept a full charge. This is a normal condition and
a
does not indicate
it
completely and recharging a couple of times.
If you charge a battery cartridge from a just-operated tool or a battery cartridge which has
been left in a location exposed to direct sunlight or heat for
may flash in red color. If this occurs, wait for a while. Charging cartridge coots. The battery cartridge from the battery charger.
If
the charging light flashes alternately in green and red color, a problem exists and charg-
ing is not possible. The terminals on the charger or battery cartridge are clogged with dust or the battery cartridge is worn out or damaged.
problem. You can recharge the battery cartridge fully after discharging
a
will
cool faster
long time, the charging
will
begin after the battery
if
you remove the battery cartridge
light
Trickle charge (Maintenance charge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after full charge, the charger will switch into its "trickle charge (maintenance charge)" mode and keep the battery cartridge fresh and fully charged.
lips
for
maintaining maximum battery life
1.
Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room temperature
Let
a
hot battery cartridge cool down before charging it.
4. Charge the Nickel Metal Hydride battery cartridge when you
six months.
Switch
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the
To start the tool, simply pull the trigger.
Tool
sure on the trigger. Release the trigger to
stop.
action
"OFF"
speed is increased by increasing pres-
at
10°C - 40°C (50°F - 104°F).
do
not use
position when released.
it
for more than
it
10
Reversing
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction When not operating the tool, always set the reversing switch lever to the neutral posi­tion.
This tool has the direction switch lever to the rotation or to the wise rotation. When the reversing switch lever is in the neutral position, the tool will
not start even if you pull the trigger.
switch
of
action
rotation before the tool stops may damage
a
reversing switch to change
of
rotation. Set the reversing
A
side for clockwise
B
side
of
counterclock-
I
the
tool.
Reversing switch lever
Switch trigger
7
Overload protector
The overload protector automatically cuts out to break the circuit and the button pops
is
out, whenever heavy work Wait
20
-
30
seconds before pressing the
restart button to resume operation. Your finger should not be when you press the restart button, how­ever.
on
prolonged.
the switch trigger
I
l-
Restart button
11
ASSEMBLY
Installing or removing driver bit
CAUTION: Always be sure that the tool
installing or removing the bit. Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as
the ring firmly and turn the sleeve clock­wise to tighten the chuck.
To
remove the bit,
hold
the ring and turn
the sleeve counterclockwise.
Installing set plate (optional accessory)
Always install the set plate when using bat­tery cartridges 9100, 9102, 9101A for
Model DA392D and
1200,
Model DA312D. Install the set plate on the
tool with the screw provided.
or
drill bit
is
switched
it
will go. Hold
1202, 1201A for
off
and the battery cartridge
Tighten
I
Screw
is
removed before
12
I
OPERATION
Drilling operation
Drilling in wood When drilling in wood, best results are obtained with wood drills equipped with screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To
prevent the bit from slipping when starting a hole, make an indentation with a center-
at
punch and hammer
and
start
drilling.
the point to be drilled. Place the point of the bit in the indentation
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
CAUTION:
Pressing excessively on the tool
will
sure
only serve to damage the tip of your bit, decrease the tool performance and
will
not speed up the drilling. In fact, this excessive pres-
shorten the service life of the tool.
*There
is
a tremendous force exerted
on
the toolbit at the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break through the workpiece. A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
if
order to back out. However, the tool may back out abruptly
you do not hold
*Always secure small workpieces in a vise or similar hold-down device.
If
the tool is operated continuously until the battery cartridge has discharged, allow the
15
tool to rest for
minutes before proceeding with a fresh battery.
Screwdriving operation
Place the point of the driver bit in the screw
head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the trigger just as the screw bottoms out. If the trigger
is
not released, the screw may strip out the hole of the screw andlor bit may be damaged.
it
firmly.
a
guide
NOTE:
Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.
When driving wood screws predrill pilot
to
holes
vent splitting
make driving easier and to pre-
of
the workpiece. See the
Nominal diameter
of
wood screw (mm)
Recommended
of
pilot
hole
(mm)
size
chart.
*If the tool is operated continuously until
the battery cartridge has discharged, allow the tool to rest for ceeding with
15
minutes before pro-
a
fresh battery.
4.5
(1
1/64")
..
2.9
(7/64"
..
-
3.2
-
1/8")
MAINTENANCE
CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
To
maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment should
be
performed by Makita Authorized or Factory Service Centers, always using Makita
replacement parts.
Recycling the Battery
The
only
way to dispose
to recycle it. The law prohibits any other
of
method
To recycle the battery:
1.
Remove the battery from the
2.
a). Take the battery or b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor
that provides Makita battery recycling. See your local Yellow Pages under
"Tools-Electric'
disposal.
to
your nearest Makita Factory Service Center
:
tool.
of
a Makita battery
is
p
Ni-Cd
to
determine the location
14
Phillips
e=€m
Slotted
-
Square drill
I
Foam polishing pad
Part
Battery cover
Part
No.
No.
bit
743023-2
414938-7
Size
t2 7842144A
#3
t5F 78401WJA #7F 7840114A
Part
No.
784215-OA
784606-0A Part
1-3/4" long Part
No.
-
Rubber pad assembly
No.
123001
-2
Wool bonnet
Part
No.
743401-6
Set
plate
Part
No.
343579-1
7846144
Battery charger
Model DC9710
High capacity battery charger Model DCl411 Model DC1801
15
Battery cartridge
-
7000
/
7033
Battery cartridge 9120 I 9122 I 9134 I 9135
Battery cartridge
1220
1
1222 I 1234 I 1235
Plastic carrying cas8
16
WARN
I
NG
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known
[to
the State of California]
to
cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
0
Lead from lead-based paints, Crystalline silica from bricks and cement and other masonry products, and
e
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work.
reduce your exposure
to
these chemicals: work in a well
To
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
MAKCTA LIMCTED ONE YEAR WARRANTY
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be
free
of
defects from worbnanship and materials original purchase. Should any tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
8
repairs are required because
8
The tool has been abused, misused or improperly maintained;
8
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE SEQUENTIAL DAMAGES FROM THE SALE APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES
AFTER THE ONE-YEAR TERM
This
Warranty gives you specific
state to state. Some states do not allow the exclusion
damages,
limitalion on how long an implied warranty lasts,
OF
so
the above limitation or exclusion may not apply to you. Some states do not allow
trouble
develop during this one-year period, return the COMPLETE
of
normal wear and tear:
“MERCHANTABILITY” AND “FITNESS
OF
THIS WARRANTY.
legal
rights, and you may also have other rights which vary from
Policy
for
the period
of
ONE YEAR from the date of
or
material, Makita will repair
FOR
ANY INDIRECT, INCIDENTAL
OR
USE OF THE PRODUCT. THIS DISCLAIMER
FOR
or
Limitation of incidental or consequential
so
the above limitation may no1 apply to you.
(or
at our option,
A SPECIFIC PURPOSE,”
OR
CON-
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
Anjo,
Aichi
446-8502 Japan
aa4374-067
PRINTED IN JAPAN
2000-
1
ON
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