Makita BTD043, BTD063, BTD103, BTD044, BTD064 Instruction Manual
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INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES
Cordless Impact Driver
Tournevis à Chocs sans Fil
Atornillador de Impacto
Inalámbrico
BTD043
BTD063
BTD103
IMPORTANT: Read Before Using.
IMPORTANT : Lire avant usage.
IMPORTANTE: Lea antes de usar.
2 ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model BTD043 BTD063 BTD103
Capacities Machine screw 4 mm - 8 mm
(5/32" - 5/16")
4 mm - 8 mm
(5/32" - 5/16")
4 mm - 8 mm
(5/32" - 5/16")
Standard bolt 5 mm - 10 mm
(3/16" - 3/8")
5 mm - 12 mm
(3/16" - 1/2")
5 mm - 12 mm
(3/16" - 1/2")
High tensile bolt 5 mm - 6 mm
(3/16" - 1/4")
5 mm - 10 mm
(3/16" - 3/8")
5 mm - 10 mm
(3/16" - 3/8")
No load speed (RPM) 0 - 2,300/min. 0 - 2,500/min. 0 - 2,700/min.
Impacts per minute 0 - 3,500 0 - 3,500 0 - 3,500
Overall length 144 mm (5-5/8") 144 mm (5-5/8") 144 mm (5-5/8")
Standard battery cartridges
Warning: Use only the battery cartridge(s) described.
BL1460A /
BL1415NA
BL1460A /
BL1415NA
BL1460A /
BL1415NA
Net weight 1.2 kg (2.7 lbs) /
1.0 kg (2.3 lbs)
1.3 kg (2.8 lbs) /
1.0 kg (2.3 lbs)
1.3 kg (2.8 lbs) /
1.0 kg (2.3 lbs)
Rated voltage D.C. 14.4 V
• Due to our continuing program of research and development, the specications herein are subject to change without notice.
• Specications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
General Power Tool Safety Warnings
WARNING Read all safety warnings and all instruc-
tions. Failure to follow the warnings and instructions may
result in electric shock, re and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
11.
Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools with
your nger on the switch or energising power tools
that have the switch on invites accidents.
13.
Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
3 ENGLISH
16. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19.
Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
20. Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in the
hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23.
Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specied by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of re
when used with another battery pack.
25. Use power tools only with specically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and re.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a re.
27.
Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
Service
28. Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and chang-
ing accessories.
30. Keep handles dry, clean and free from oil and
grease.
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1.
Hold power tool by insulated gripping surfaces,
when performing an operation where the fastener
may contact hidden wiring. Fasteners contacting a
"live" wire may make exposed metal parts of the power
tool "live" and could give the operator an electric shock.
2. Always be sure you have a rm footing.
Be sure no one is below when using the tool in
high locations.
3. Hold the tool rmly.
4. Wear ear protectors.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or famil-
iarity with product (gained from repeated
use) replace strict adherence to safety rules
for the subject product.
MISUSE or failure to follow the safety rules
stated in this instruction manual may cause
serious personal injury.
Symbols
The followings show the symbols used for tool.
volts
direct current
no load speed
revolutions or reciprocation per minute
number of blow
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1.
Before using battery cartridge, read all instructions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3.
If operating time has become excessively shorter,
stop operating immediately. It may result in a risk of
overheating, possible burns and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2)
Avoid storing battery cartridge in a container
with other metal objects such as nails, coins, etc.
(3)
Do not expose battery cartridge to water or rain.
4 ENGLISH
A battery short can cause a large current ow,
overheating, possible burns and even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50°C (122°F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the battery cartridge when you notice less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F). Let a hot
battery cartridge cool down before charging it.
4.
Charge the battery cartridge once in every six
months if you do not use it for a long period of time.
FUNCTIONAL
DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and
the battery cartridge is removed before adjust-
ing or checking function on the tool.
Installing or removing battery
cartridge
1
2
3
► 1. Red indicator 2. Button 3. Battery cartridge
CAUTION:
• Always switch off the tool before installing or
removing of the battery cartridge.
•
Hold the tool and the battery cartridge rmly when
installing or removing battery cartridge. Failure to
hold the tool and the battery cartridge rmly may cause
them to slip off your hands and result in damage to the
tool and battery cartridge and a personal injury.
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION:
• Always install the battery cartridge fully until the
red indicator cannot be seen. If not, it may acci-
dentally fall out of the tool, causing injury to you
or someone around you.
• Do not install the battery cartridge forcibly. If the
cartridge does not slide in easily, it is not being
inserted correctly.
Checking the remaining battery
capacity (BL1460A)
1
2
50%-70%
70%-100%
35%-50%
20%-35%
0%-20%
► 1. Indicator lamps 2. Check button
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
When charging
When the charging begins, the rst (far left) indicating
lamp begins to icker. Then, as charging proceeds, the
other lamps light, one after the other, to indicate the
battery capacity.
NOTE: If the indicator lamp does not turn on or icker
when charging, the battery may be faulty. In this case,
ask your local service center.
When using
When the tool is switched on, the lamps will light to
indicate the remaining battery capacity. When the tool is
switched off, the light goes out after approx. 5 seconds.
5 ENGLISH
When pushing the check button with the tool switched
off, the indicator lamps turn on for approx. 5 seconds to
show battery capacity.
If the orange lamp ickers, the tool stops because of little
remaining battery capacity (Auto-stop mechanism). Charge the
battery cartridge or use a charged battery cartridge at this time.
When the tool is used with the battery that has not been
used for a long time and is switched on, no lamps may
light up. The tool stops because of little remaining battery capacity at this time. Charge the battery properly.
Battery protection system
(BL1460A)
The tool is equipped with a battery protection system. This system
automatically cuts off power to the motor to extend battery life.
The tool will automatically stop during operation if the tool
and/or battery are placed under the following conditions:
• Overloaded:
The tool is operated in a manner that causes
it to draw an abnormally high current.
In this situation, release the switch trigger on the tool
and stop the application that caused the tool to become
overloaded. Then pull the switch trigger again to restart.
If the tool does not start, the battery is overheated. In this situation, let the battery cool
before pulling the switch trigger again.
• Low battery voltage:
When the battery capacity is not enough, the
tool stops automatically and the battery indicator
shows following state. In this case, remove the
battery from the tool and charge the battery.
BL1460A
Switch action
CAUTION:
• Before inserting the battery cartridge into the
tool, always check to see that the switch trigger
actuates properly and returns to the "OFF"
position when released.
1
► 1. Switch trigger
To start the tool, simply pull the switch trigger. Tool
speed is increased by increasing pressure on the switch
trigger. Release the switch trigger to stop.
Reversing switch action
CAUTION:
• Always check the direction of rotation before
operation.
• Use the reversing switch only after the tool
comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
• When not operating the tool, always set the
reversing switch lever to the neutral position.
1
A
B
► 1. Reversing switch lever
This tool has a reversing switch to change the direction
of rotation. Depress the reversing switch lever from the
A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
Turning on the lamp
CAUTION:
• Do not look in the light or see the source of light
directly.
1
► 1. Lamp
Pull the switch trigger to light up the lamp. The lamp
keeps on lighting while the switch trigger is being pulled.
The light automatically goes out 10 - 15 seconds after
the switch trigger is released.
6 ENGLISH
NOTE:
• Use a dry cloth to wipe the dirt off the lens of
lamp. Be careful not to scratch the lens of lamp,
or it may lower the illumination.
ASSEMBLY
CAUTION:
• Always be sure that the tool is switched off and
the battery cartridge is removed before carrying
out any work on the tool.
Installing or removing driver bit or
socket bit
12 mm
(15/32”)
9 mm
(3/8”)
Use only the driver bit or socket bit shown in the gure.
Do not use any other driver bit or socket bit.
1
2
► 1. Sleeve 2. Bit
To install the bit, pull the sleeve in the direction of the
arrow and insert the bit into the sleeve as far as it will
go. Then release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the
arrow and pull the bit out rmly.
NOTE:
• If the bit is not inserted deep enough into the
sleeve, the sleeve will not return to its original
position and the bit will not be secured. In this
case, try re-inserting the bit according to the
instructions above.
OPERATION
The proper fastening torque may differ depending upon
the kind or size of the screw/bolt, the material of the
workpiece to be fastened, etc. The relation between fas-
tening torque and fastening time is shown in the gures.
Hold the tool rmly and place the point of the driver bit
in the screw head. Apply forward pressure to the tool to
the extent that the bit will not slip off the screw and turn
the tool on to start operation.
0
0 0.5 1 1.5 2
Standard bolt BTD043
Fastening time Seconds
M10(3/8")
20
15
10
5
M8(5/16")
(M8)
M6(1/4")
(M6)
N m
Fastening torque
.
(5/16")
(1/4")
(ft lbs)
.
(M10)
(3/8")
(15)
(11)
(7)
(4)
25
(19)
N m
Fastening time
Seconds
Fastening torque
High tensile bolt BTD043
.
20(14)
18(13)
16(12)
14(11)
12(9)
10(7)
8(6)
6(4)
4(3)
2(1)
0
0
1
2
M6(1/4")
M6(1/4")
(ft lbs)
.
N m
Fastening torque
.
60
40
20
M10
(M10)
M8
M6
(M8)
(M6)
(ft lbs)
(44)
(29)
(14)
(3/8")
(3/8")
(5/16")
(5/16")
(1/4")
(1/4")
Standard bolt BTD063
Fastening time
Seconds
0
0 0.5
1
1.5
M12(1/2")
(M12)
(1/2")
.
7 ENGLISH
N m
.
70
60
50
40
30
20
10
M10(3/8")
M8(5/16")
M6(1/4")
(ft lbs)
(50)
(44)
(37)
(30)
.
(22)
(15)
(7)
(3/8")
(5/16")
(1/4")
Fastening time
Seconds
Fastening torque
High tensile bolt BTD063
0
0
1
23
(M10)
(M8)
(M6)
N m
Fastening torque
.
60
40
20
0
M10
M8
(M10)
M6
(M8)
(M6)
.
(29)
(14)
(3/8")
(3/8")
(5/16")
(1/4")
(1/4")
(5/16")
(44)
Standard bolt BTD103
Fastening time
Seconds
0 0.5 1 1.5
M12(1/2")
M12(1/2")
(ft lbs)
N m
Fastening time Seconds
Fastening torque
.
High tensile bolt BTD103
120
100
80
60
40
20
0
01 2
M10(3/8")
(M10)
M8(5/16")
(M8)(5/16")
(ft lbs)
.
(87)
(72)
(58)
(43)
(29)
(14)
(3/8")
NOTE:
• Use the proper bit for the head of the screw/bolt
that you wish to use.
• Hold the tool pointed straight at the screw.
• If you tighten the screw for a time longer than
shown in the gures, the screw or the point of
the driver bit may be overstressed, stripped,
damaged, etc. Before starting your job, always
perform a test operation to determine the proper
fastening time for your screw.
• If the tool is operated continuously until the
battery cartridge has discharged, allow the tool
to rest for 15 minutes before proceeding with a
fresh battery.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket
bit will cause a reduction in the fastening torque.
3. Bolt
• Even though the torque coefcient and the
class of bolt are the same, the proper fastening torque will differ according to the diameter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefcient, the class
of bolt and the bolt length.
4. The use of the universal joint or the socket adapter
somewhat reduces the fastening force of the tool.
Compensate by fastening for a longer period of
time.
5. Type of materials to be fastened, the manner of
holding the tool and the tool speed will affect the
torque.
6. Operating the tool at low speed will cause a reduction in the fastening torque.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and
the battery cartridge is removed before attempting to perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol
or the like. Discoloration, deformation or cracks
may result.
8 ENGLISH
Replacing carbon brushes
1
► 1. Limit mark
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
1
2
► 1. Rear cover 2. Screws
Use a screwdriver to remove two screws then remove
the rear cover.
1
2
3
► 1. Spring 2. Recessed part 3. Arm
Raise the arm part of the spring and then place it in the
recessed part of the housing with a slotted bit screwdriver of slender shaft or the like.
1
► 1. Carbon brush cap
Use pliers to remove the carbon brush cap of the carbon brushes. Take out the worn carbon brushes, insert
the new ones and replace the carbon brush cap in
reverse.
Make sure to place the lead wire in opposite side of the
arm.
1
2
► 1. Lead wire 2. Spacer
Put the lead wires between the spacer and the side of
brush holder.
9 ENGLISH
1
2
► 1. Hole 2. Carbon brush cap
Make sure that the carbon brush caps t into the holes
in brush holders securely.
Reinstall the rear cover and tighten two screws
securely.
To maintain product SAFETY and RELIABILITY,
repairs, any other maintenance or adjustment should
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION:
• These accessories or attachments are recommended for use with your Makita tool specied
in this manual. The use of any other accessories
or attachments might present a risk of injury to
persons. Only use accessory or attachment for
its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service
Center.
• Screw bits
• Protector (white, blue, red)
• Battery Protector for BL1460A
• Battery Protector for BL1415NA
• Battery BL1460A
• Battery BL1415NA
• Makita genuine charger
NOTE:
• Some items in the list may be included in the
tool package as standard accessories. They
may differ from country to country.
MAKITA LIMITED ONE YEAR
WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one
of Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.
This Warranty does not apply where:
• repairs have been made or attempted by others:
• repairs are required because of normal wear and
tear:
• the tool has been abused, misused or improperly
maintained:
• alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specic legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.
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