Makita BO5030, BO5031 User Manual

INSTRUCTION MANUAL
MANUEL D'INSTRUCTION
MANUAL DE INSTRUCCIONES

Random Orbit Sander
Ponceuse Orbitale à Disque
Lijadora Orbital

BO5030
BO5031

IMPORTANT: Read Before Using.
IMPORTANT: Lire avant usage.
IMPORTANTE: Leer antes de usar.

009100

DOUBLE INSULATION
DOUBLE ISOLATION
DOBLE AISLAMIENTO

1

ENGLISH (Original instructions)

SPECIFICATIONS

Model BO5030 BO5031

Paper size 125 mm (5") 125 mm (5")

Orbits per minute 12,000 4,000 - 12,000

Dimensions (L x W x H)

Net weight 1.3 kg (2.9 lbs) 1.3 kg (3.0 lbs)

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

• Specifications may differ from country to country.

• Weight according to EPTA-Procedure 01/2003

General Power Tool Safety
Warnings

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or
serious injury.

Save all warnings and
instructions for future reference.

The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or

dark areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.

Electrical Safety

4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of

electric shock if your body is earthed or grounded.

6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords

153 mm (6") x 123 mm (4-7/8") x 153 mm (6") 153 mm (6") x 123 mm (4-7/8") x 153 mm (6")

GEA008-2

increase the risk of electric shock.

8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an

GFCI reduces the risk of electric shock.

Personal Safety

10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while

operating power tools may result in serious
personal injury.

11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.

12. Prevent unintentional starting. Ensure the

switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. . Carrying power tools

with your finger on the switch or energising power
tools that have the switch on invites accidents.

13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.

14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,

jewellery or long hair can be caught in moving
parts.

16.

If devices are provided for the connection of
dust extraction and collection facilities, ensure

2

these are connected and properly used.

dust collection can reduce dust-related hazards.

Power tool use and care

17. Do not force the power tool. Use the correct
power tool for your application. The correct

power tool will do the job better and safer at the
rate for which it was designed.

18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.

19. Disconnect the plug from the power source

and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such

preventive safety measures reduce the risk of
starting the power tool accidentally.

20. Store idle power tools out of the reach of

children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are

dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

Table 1: Minimum gage for cord

Use of

22. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits

etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power

tool for operations different from those intended
could result in a hazardous situation.

Service

24. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power

tool is maintained.

25. Follow instruction for lubricating and

changing accessories.

26. Keep handles dry, clean and free from oil and
grease.

USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An undersized
cord will cause a drop in line voltage resulting in loss of
power and overheating. Table 1 shows the correct size to
use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.

Vol ts

Ampere Rating

More Than Not More Than

06

6

10

12

000300

10

12

16

120V 25 ft. 50 ft. 100 ft. 150 ft.

220V - 240V 50 ft. 100 ft. 200 ft. 300 ft.

GEB021-4

SANDER SAFETY WARNINGS

1. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.

2. Hold the tool firmly.

3. Do not leave the tool running. Operate the tool

only when hand-held.

4. This tool has not been waterproofed, so do not
use water on the workpiece surface.

Total length of cord in feet

AWG

18

18

16

14

3

16 16 14

1416

16

12

5. Ventilate your work area adequately when you
perform sanding operations.

6. Some material contains chemicals which may
be toxic. Take caution to prevent dust
inhalation and skin contact. Follow material
supplier safety data.

7. Use of this tool to sand some products, paints
and wood could expose user to dust
containing hazardous substances. Use
appropriate respiratory protection.

14

Not Recommended

12

12

8. Be sure that there are no cracks or breakage
on the pad before use. Cracks or breakage
may cause a personal injury.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product. MISUSE or
failure to follow the safety rules stated in this
instruction manual may cause serious personal
injury.

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Symbols

The followings show the symbols used for tool.

･ volts

･ amperes

･ hertz

･ alternating current

･ no load speed

･ Class II Construction

･ orbits per minute

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and

unplugged before adjusting or checking function on
the tool.

Switch action

1. Switch

1

009101

CAUTION:

• Before plugging in the tool, always be sure that the

tool is switched off.
To start the tool, press the "I (ON)" side of the switch. To
stop, press the "O (OFF)" side of the switch.

Speed adjusting dial

For BO5031 only

009439

The tool speed can be infinitely adjusted between 4,000
and 12,000 orbit per minute by turning the adjusting dial.
Higher speed is obtained when the dial is turned in the
direction of number 5; lower speed is obtained when it is
turned in the direction of number 1.
Refer to the figure for the relationship between the
number settings on the adjusting dial and the kind of
work.

A range: For polishing

B range: For finish sanding

C range: For regular sanding

1. Speed adjusting
dial

1

4

12000

Emptying dust bag

1. Dust nozzle

4000

Orbits per minute

003291

A

1

23

Dial setting

B

C

45

NOTE:

• The figure shows standard applications. They may

differ under certain conditions.

ASSEMBLY

CAUTION:

•

Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.

Installing or removing abrasive disc

009102

To install the abrasive disc, first remove all dirt or foreign
matter from the pad. Then peel off the backing paper
from the abrasive disc and attach the abrasive disc to the
pad. Be careful to align the holes in the abrasive disc with
those in the pad.

CAUTION:

• If you peel off the abrasive disc from the pad, its

adhesion will become poor. Never attempt to stick it
onto the pad for further use.

Installing dust bag

009104

Install the dust bag on the tool so that the Makita logo on
the dust bag will be upright (not upside down).

1. Dust bag

1

1

003323

When the dust bag is about half full, switch off and unplug
the tool. Remove the dust bag from the tool. Then remove
the dust nozzle from the dust bag after unlocking the dust
nozzle by turning it slightly counterclockwise. Empty the
dust bag by tapping it lightly.
After emptying the dust bag, install the dust nozzle on the
dust bag. Turn the dust nozzle slightly clockwise to lock it
in place. Then install the dust bag on the tool as
described in "Installing dust bag".

1. Dust nozzle

1

003326

OPERATION

Sanding operation

009103

CAUTION:

• Never switch on the tool when it is in contact with

the workpiece, it may cause an injury to operator.

• Never run the tool without the abrasive disc. You

may seriously damage the pad.

• Never force the tool. Excessive pressure may

decrease the sanding efficiency, damage the
abrasive disc or shorten tool life.

• Using the tool with the pad edge contacting the

workpiece may damage the pad.

5

Hold the tool firmly. Turn the tool on and wait until it
attains full speed. Then gently place the tool on the
workpiece surface. Keep the pad flush with the
workpiece and apply slight pressure on the tool.

CAUTION:

• The sanding pad rotates clockwise during the

loaded operation, but it may rotate
counterclockwise during the no-load operation.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and

unplugged before attempting to perform inspection
or maintenance.

• Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may

result.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool

specified in this manual. The use of any other

accessories or attachments might present a risk of

injury to persons. Only use accessory or

attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.

• Abrasive discs

• Paper dust bag

• Paper dust bag holder

• Dust box

• Paper filter bag

NOTE:

• Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested
before leaving the factory. It is warranted to be free of
defects from workmanship and materials for the period
of ONE YEAR from the date of original purchase.
Should any trouble develop during this one year period,
return the COMPLETE tool, freight prepaid, to one of
Makita’s Factory or Authorized Service Centers. If
inspection shows the trouble is caused by defective
workmanship or material, Makita will repair (or at our
option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY
INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES FROM THE SALE OR USE OF THE
PRODUCT. THIS DISCLAIMER APPLIES BOTH
DURING AND AFTER THE TERM OF THIS
WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED
WARRANTIES, INCLUDING IMPLIED WARRANTIES
OF "MERCHANTABILITY" AND "FITNESS FOR A
SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you
may also have other rights which vary from state to
state. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so
the above limitation or exclusion may not apply to you.
Some states do not allow limitation on how long an
implied warranty lasts, so the above limitation may not
apply to you.

EN0006-1

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