Page 1
10 - 2009
BFR540L, BFR540Z
14.4V AUTOFEED SCREWDRIVER
1
2
17
46
47
80
79
78
91
18
16
48
52
77
92
93
5
4
6
7
3
19
13
14
15
49
50
76
61
74
11
12
89
54
62
63
64
24
25
20
8
55
21
23
22
9
10
37
88
56
65
35
36
41
42
84
57
58
59
66
26
34
60
27
28
30
31
32
33
43
29
45
67
71
90
43
41
68
69
Page 2
Item No. Sub Part No. Description ( * See service change on the bottom) Qty Unit
1 424043-2 CAP 1 PC.
2 345839-7 STOPPER BASE 55 1 PC.
3 140493-0
3
4 346269-5
5 345837-1 LEVER 2 PC.
6 233211-4 COMPRESSION SPRING 2 2 PC.
7 256451-7 PIN 6 1 PC.
8 450107-6
8 125809-0
9 257685-5 SLEEVE 5 1 PC.
10 310062-3 STOPPER 1 PC.
11 231636-6 TORSION SPRING 4 1 PC.
12 256158-5 PIN 3 1 PC.
13 226344-2 SPUR GEAR 16 1 PC.
14 158374-4 RATCHET ARM COMPLETE 1 PC.
15 233212-2 COMPRESSION SPRING 6 1 PC.
16 158375-2 BOXCOVER COMPLETE 1 PC.
17 265995-6 TAPPING SCREW 4X18 1 PC.
18 162201-9 DUST COVER 1 PC.
19 416518-5 WHEEL 1 PC.
20 345838-9 PLATE 1 PC.
21 450111-5 STOPPER 2 PC.
22 265177-0 +SHOULDER FLAT HEAD SCREW M3X5 1 PC.
23 257764-9 SLEEVE 4 1 PC.
24 234031-9 COMPRESSION SPRING 23 1 PC.
25 450114-9 CASING COVER 1 PC.
26 158384-1 CASING 55 COMPLETE 1 PC.
26
26
27 310237-4 SHIFTER PIN 1 PC.
28 450110-7 INSULATION SLEEVE 1 PC.
29 318181-9 CLAMPER 1 PC.
30 417056-0 DIAL 42 1 PC.
31 213107-5 O RING 12 1 PC.
32 267201-5 FLAT WASHER 6 1 PC.
33 912117-6 COUNTERSUNK HEAD SCREW M4X12 1 PC.
34 216001-0 STEEL BALL 3.5 1 PC.
35 912117-6 COUNTERSUNK HEAD SCREW M4X12 3 PC.
36 265779-2 THUMB SCREW M4X28 1 PC.
37 125812-1
37
37 195184-8
41 188309-1 SCREW GUIDE SET 1 PC.
42 265995-6 TAPPING SCREW 4X18 1 PC.
43 188556-4
45 265995-6 TAPPING SCREW 4X18 9 PC.
46 421467-3 DUST COVER 1 PC.
47 214172-7 PLANE BEARING 14 1 PC.
48 213262-3 O RING 18 1 PC.
49 216001-0 STEEL BALL 3.5 1 PC.
50 324807-3 SPINDLE A 1 PC.
52 421927-5 SLEEVE 20 1 PC.
D10 * INC. Item No. 4, 91, 92, 93
C10 816885-2 INDICATION LABEL 1 PC.
C20 810401-2 CAUTION LABEL 1 PC.
D10 * INC. Item No. 1-36
* GUIDE BOX ASSY 1 PC.
* GUARD (Component of Item No.3, #140493-0) 1 PC.
* FEEDER BOX 1 PC.
* FEEDER BOX ASSY (TYPE 3) (Incl. 1-19, 22-23) 1 PC.
* CASING 55 ASS'Y 1 PC.
* CASING SET (INCL.1-36, CAUTION CARD, POLY BAG) 1 PC.
* HOUSING SET 1 SET
2 MODEL BFR540L, BFR540Z
Page 3
Item No. Sub Part No. Description ( * See service change on the bottom) Qty Unit
54 267331-2 FLAT WASHER 25 1 PC.
55 267331-2 FLAT WASHER 25 1 PC.
56 234017-3 COMPRESSEION SPRING 25 1 PC.
57 223169-5 CLUTCH CAM C 1 PC.
58 216008-6 STEEL BALL 4 3 PC.
59 226670-9 HELICAL GEAR 48 1 PC.
60 211034-0 BALL BEARING 608 1 PC.
61 165115-1 RUBBER SLEEVE 10 1 PC.
62 214017-9 PLANE BEARING 5 1 PC.
63 253811-4 FLAT WASHER 5 1 PC.
64 154937-4 GEAR COMPLETE 18-44 1 PC.
65 214017-9 PLANE BEARING 5 1 PC.
66 213055-8 O RING 10 1 PC.
67 419304-3 F/R CHANGE LEVER 1 PC.
68 650575-5 SWITCH TG513SBA 1 PC.
69 643828-9
71 638426-2 YOKE UNIT 1 PC.
74 619180-7 ARMATURE 1 PC.
76 194427-5 CARBON BRUSH CB-440, 2PCS/SET (W/O ORIGIN) 1 SET
76 195021-6 CARBON BRUSH CB-440, 2PCS/SET (W ORIGIN) 1 SET
77 638433-5 BRUSH HOLDER COMPLETE 1 PC.
77
77
78 263032-0 RUBBER PIN 4 2 PC.
79 419307-7 FRONT COVER 1 PC.
80 265995-6 TAPPING SCREW 4X18 2 PC.
84 267332-0 FLAT WASHER 26 1 PC.
88 265995-6 TAPPING SCREW 4X18 (TYPE 1) 1 PC.
88 265995-6 TAPPING SCREW 4X18 (TYPE 2) 2 PC.
89 188310-6 GUIDE ATTACHMENT SET 1 SET
91 233567-5
92 268188-4 PIN 2 2 PC.
93 310282-9
C10 231696-8 TORSION SPRING R 1 PC.
C20 231697-6 TORSION SPRING L 1 PC.
* TERMINAL 1 PC.
* TORSION SPRING 4 2 PC.
* GUIDE 2 PC.
ACCESSORIES
A01 281217-6 HOOK (BELT CLIP) 1 PC.
A02 784645-9 SQUARE BIT 2-162, BULK 1 PC.
A02 784251-0 PHILLIPS BIT 2-162, BULK 1 PC.
A03 194500-1 EXTENSION HANDLE 1 PC.
A04 ----- 14.4V LI-ION BATTERY 1 PC.
A05 ----- CHARGER 1 PC.
- See catalogue or Visit www.makita.ca for Optional Accessory -
(See #194500-1 Parts breakdown)
3 MODEL BFR540L, BFR540Z
Page 4
SERVICE CHANGES
1. Changes on HOUSING SET AND TERMINAL
Item No. Description Type 1 Type 2
43 HOUSING SET
69 TERMINAL
188335-0 188556-4
643811-6 643828-9
Above parts are completely interchangeable as a set.
2. Changes on GUIDE BOX COM., GUARD, TORSION SPRING
Item No. Description Type 1 Type 2 Type 3
3 GUIDE BOX COM /ASSY
4 GUARD
91
93
37
TORSION SPRING
(component of Item 3)
GUIDE BOX COM/ASSY
(component of Item 37)
CASING 55 / ASSY
(incl. 1-36)
158376-0 - N/L/A
(incl. 91, 92, 93)
310236-6
122817-2 122834-2 125812-1
158776-4
(incl. 91, 92, 93)
345840-2
233516-2
140493-0
(incl. 4,91,92,93)
346269-5
(component of item 3)
233567-5
310282-9
CASING 55 SET
37
(incl. 1-36, Caution card,
194544-1 - N/L/A 194636-6 195184-8
poly bag)
8 FEEDER BOX ASSY
122802-5 - N/L/A 122831-8
125809-0
Item No. 3 Type 3 Guide Box Assy supersede Type 1 & Type 2 Guide Box Com.
Item No. 4 and 91: When Type 2 stock become no available, use Type 3.
4 MODEL BFR540L, BFR540Z
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