Makita BFL120F, BFL200F, BFL080F, BFL081F, BFL121F User Manual

Cordless Angle Nut Runner
MODEL BFL080F MODEL BFL081F MODEL BFL120F MODEL BFL121F MODEL BFL200F
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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SPECIFICATIONS
Model BFL080F BFL120F BFL081F BFL121F BFL200F
Hard
Fastening
torque
Square drive 9.5 mm (3/8”) 9.5 mm (3/8”) 9.5 mm (3/8”) 9.5 mm (3/8”) 9.5 mm (3/8”)
No load speed
(RPM)
Dimensions
Net weight
2 - 8 N • m
(17.7 - 70.9 in • lbs)
joint
Soft
2 - 7.5 N • m
(17.7 - 66 in • lbs)
joint
450/min. 250/min. 700/min. 410/min. 220/min.
430 x 65 x 74 mm
(17” x 2-9/16” x 2-15/16”)
(With Battery Cartridge
454 x 65 x 74 mm
(17-7/8” x 2-9/16” x 2-15/16”)
(With Battery Cartridge
1.5 kg (3.3 lbs.) (With Battery Cartridge BH9020A)
1.7 kg (3.7 lbs.) (With Battery Cartridge BH9033A)
5 - 12 N • m
(44.3 - 106 in • lbs)
5 - 12 N • m
(44.3 - 106 in • lbs)
BH9020A)
BH9033A)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
2 - 8 N • m
(17.7 - 70.9 in • lbs)
2 - 7.5 N • m
(17.7 - 66 in • lbs)
430 x 71 x 92 mm (17” x 2-13/16” x 3-5/8”)
(With Battery Cartridge BH1220)
(With Battery Cartridge BH1220C)
454 x 71 x 92 mm (17-7/8” x 2-13/16” x 3-5/8”)
(With Battery Cartridge BH1233)
(With Battery Cartridge BH1233C)
1.7 kg (3.7 lbs.) (With Battery Cartridge BH1220)
1.6 kg (3.6 lbs.) (With Battery Cartridge BH1220C)
2.0 kg (4.4 lbs.) (With Battery Cartridge BH1233)
1.9 kg (4.2 lbs.) (With Battery Cartridge BH1233C)
5 - 12 N • m
(44.3 - 106 in • lbs)
5 - 11.5 N • m
(44.3 - 102 in • lbs)
413 x 74 x 92 mm
(16-1/4” x 2-15/16” x 3-5/8”)
421 x 74 x 107 mm
(16-5/8”” x 2-15/16” x 4-1/4”)
8 - 20 N • m
(70.9 - 177 in • bs)
8 - 18 N • m
(70.9 - 160 in • bs)
GENERAL SAFETY RULES USA003-1
(FOR All BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Are a
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci­dents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Powe r
tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Distrac-
tions can cause you to lose control.
Electrical Safety
4. A battery operated tool with integral bat­teries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suit-
able for one type of battery may create a risk of fire when used with another battery.
5. Use battery operated tool only with specif­ically designated battery pack. Use of any
other batteries may create a risk of fire.
Personal Safety
6. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
7. Dress properly. Do not wear loose cloth­ing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long
hair can be caught in moving parts.
8. Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with
your finger on the switch or inserting the bat­tery pack into a tool with the switch on invites accidents.
9. Remove adjusting keys or wrenches
before turning the tool on. A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
10. Do not overreach. Keep proper footing
and balance at all times. Proper footing and
balance enable better control of the tool in unexpected situations.
11. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
12. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
13. Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.
14. Do not use tool if switch does not turn it on or off. A tool that cannot be controlled
with the switch is dangerous and must be repaired.
15. Disconnect battery pack from tool or place the switch in the locked or off posi­tion before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
16. Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
17. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a con­nection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
18. Maintain tools with care. Keep cutting
tools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
19. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool ser­viced before using. Many accidents are
caused by poorly maintained tools.
20. Use only accessories that are recom­mended by the manufacturer for your model. Accessories that may be suitable for
one tool may create a risk of injury when used on another tool.
SERVICE
21. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel may result in a risk of injury.
22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.
SPECIFIC SAFETY RULES USB082-1
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to cordless Angle Nut Runner safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring.
Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does not
have to be plugged into an electrical out­let.
3. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS USD301-1
The followings show the symbols used for tool.
V .......................volts
................... direct current
....................no load speed
n
˚
.../min................revolutions or reciprocation per
minute
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE
1. SAVE THESE INSTRUCTIONS- This man­ual contains important safety and operat­ing instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA rechargeable batteries marked on the charger label. Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended
or sold by the battery charger manufac­turer may result in a risk of fire, electric shock, or injury to persons.
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS
6. To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or other­wise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure:
a. That pins on plug of extension cord
are the same number, size, and shape as those of plug on charger;
b. That extension cord is properly wired
and in good electrical condition; and
c. That wire size is at least as large as
the one specified in the table below.
USC002-3
Length of Cord (Feet) 25 50 100 150
AWG Size of Cord 18 18 18 16
9. Do not operate charger with damaged cord or plug - replace them immediately.
10. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified serviceman when service or repair is required. Incor­rect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off con­trols will not reduce this risk.
13. The battery charger is not intended for use by young children or infirm persons without supervision.
14. Young children should be supervised to ensure that they do not play with the bat­tery charger.
15. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possi­ble burns and even an explosion.
16. If electrolyte gets into your eyes, rinse them out with clear water and seek medi­cal attention right away. It may result in loss of your eyesight.
ADDITIONAL SAFETY RULES FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F).
2. Do not attempt to use a step-up trans­former, an engine generator or DC power receptacle.
3. Do not allow anything to cover or clog the charger vents.
4. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to
water or rain.
A battery short can cause a large current flow, overheating, possible burns and even a breakdown.
5. Do not store the tool and Battery Car­tridge in locations where the temperature may reach or exceed 50°C (122°F).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is com­pletely worn out. The battery cartridge can explode in a fire.
7. Be careful not to drop, shake or strike bat­tery.
8. Do not charge inside a box or container of any kind. The battery must be placed in a well ventilated area during charging.
SAVE THESE INSTRUCTIONS
SYMBOLS
The following show the symbols used for the charger. Be sure that you understand their meaning before use.
.......... Ready to charge
............. Charging
............. Charging complete
...........Delay charge (Cooling)
........Defective battery
....Conditioning
...........Cooling abnormality
FUNCTIONAL DESCRIPTION
1. Battery cartridge
1. Battery cartridge
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
003615
Installing or removing battery cartridge
Always switch off the tool before insertion or removal of the battery cartridge.
For Models BFL080F, BFL120F
To remove the battery cartridge, withdraw it from the tool
1
while pressing the buttons on both sides of the cartridge.
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip
003616
it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
For Models BFL081F, BFL121F, BFL200F
To remove the battery cartridge, withdraw it from the tool while sliding the button on the front of the cartridge.
1
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red part on the upper side of the button, it is not locked completely. Insert it fully until the red part cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.
Charging
Before using battery charger, read all instructions and cau­tionary markings on the battery charger.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely dis­charged. Always stop tool operation and charge the battery car­tridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at
4. Charge the Nickel Metal Hydride battery cartridge when
5. Always stop tool operation and charge the battery car-
Refresh charging
Refreshing battery adapter (optional accessory) can refresh an inactive battery cartridge.
Refresh charging should be done once a week.
When you charge a new battery cartridge or a battery
001254
Indicating lamp
(C) E F
orange
Indicating lamp
EF
orange
Capacity
80% - 100%
60% - 80% 40% - 60% 10% - 40%
0% - 10%
Capacity
80% - 100%
60% - 80% 40% - 60% 10% - 40%
0% - 10%
Checking the remaining battery capacity
When charging
When the charging begins, the first (far left) indicating lamp begins to flicker. Then, as charging proceeds, the other lamps light, one after the other, to indicate the battery capacity.
When using
When the tool is switched on, the lamps will light to indicate the remaining battery capacity. When the tool is switched off, the light goes out. If the battery has not been used for a long time, or is needed refresh charging, the orange lamp begins to flicker. Use Makita refreshing adapter to refresh the battery.
A battery cartridge extracted from the charger that has
NOTE:
Please contact Makita Authorized or Factory Service
10°C - 40°C (50°F - 104°F). Let a hot battery cartridge cool down before charging it.
you do not use it for more than six months.
tridge when you notice that the warning lamp lightened up.
cartridge that has not been used for a long time, it may not accept a full charge. In this case, refresh charging must be done. The battery cartridge may decrease the tool performance, because the chemical substance of the battery cartridge is inactive.
CAUTION:
been unplugged with the battery cartridge inserted does not indicate the battery capacity due to its protective function even if the tool is switched on after the battery insertion into the tool. At this time, recharge it for about five seconds before use.
Center if the warning lamp of the battery cartridge does not light up when using or charging.
1
1. Switch trigger
A
1
1. Reversing switch lever
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003618
B
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
Reversing switch action
CAUTION:
Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a
complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.
2
1
1. Light
2. LED indicator
10
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Lighting up the lamps
CAUTION:
Do not look in the light or see the source of light directly.
Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The light automatically goes out 10 seconds after the switch trigger is released.
NOTE:
Use a dry cloth to wipe the dirt off the lens of lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.
LED indicator
The lamp on the tool shows the following functions.
Function Status
Auto-stop fastening This function works when
Delayed re-start For approximately one
Warning against insufficient fastening
Warning for battery cartridge capacity
Checking the remain­ing battery capacity, Autostop
Check the LED indi­cator, light and beeper operation
Anti-reset of controller This function works when
Overheat This function works when
Operation error of the switch tr igger
the tool has reached the preset fastening torque and normal tightening has been completed. This helps overtightening to be avoided.
second after auto-stop fas­tening, the tool does not start even if the switch trig­ger is pulled.
Insufficient fastening has been performed when the switch trigger has released before reaching the preset fastening torque.
This indicates the appro­priate time to replace the battery cartridge when the battery power becomes low.
This function works when the battery power is almost used up. At this time, tool stops immediately.
This function works to check the proper operation of the LED indicator, light and beeper when a battery cartridge has been inserted into the tool.
an abnormal drop of the battery voltage occurs for some reason, and the tool stops.
the temperature of the controller goes up very highly, and the tool stops.
This function works to avoid the tool's immediate start upon insertion of bat­tery cartridge into the tool with the switch trigger being pulled.
003814
Status of the LED indicator/beeper
LED indicator Beeper
Lights up in green for approximately one second.
--
Lights up in red. A long beep Retighten the screw
Flickers in red slowly.
Lights up in red. A long beep Replace the battery
Lights up first in green, next red. (And then the light comes on.)
Flickers in red and green alternatively.
Flickers in red quickly.
Flickers in red and green alternatively.
A series of long beeps
A series of very short beeps
A series of short beeps
A series of short beeps
A series of short beeps
Action to be taken
Replace the battery with fully charged one
with fully charged one
-
Replace the battery with fully charged one
Remove the battery cartridge immediately and cool the tool down.
Release the switch trigger.
11
1
2
3
4
8
1. Angle head
2. Adjusting ring
3. Ring
4. Sclae
5. Adjusting grip
6. Hole for Adjusting grip
7. Yellow line
8. Compression spring
003621
Adjusting the fastening torque
When you wish to drive machine screws, wood screws, hex bolts, etc. with the predetermined torque, adjusting the fas­tening torque as follows.
1. First remove the battery cartridge from the tool.
2. Loosen the screws securing the light cover.
3. Rotate the ring in the front of the tool by hand so that a hole can be seen below the ring.
003622
4. Place the battery cartridge in place and pull the switch
5
trigger. Release it so that the adjusting ring rotates and becomes visible in the hole. And then remove the battery cartridge.
6
5. Use an optional adjusting grip to adjust the fastening torque. Insert the pin of the adjusting grip into the hole in
7
the front of the tool. And then, turn the adjusting grip clockwise to set a greater fastening torque, and counter­clockwise to set a smaller fastening torque.
6. Align the yellow line with your desired number on the fas­tening torque scale.
7. Insert the battery cartridge and be sure that a fastening torque has been set up by using a fastening torque tester.
8. Tighten the screws to secure the light cover and then rotate the ring in front of the tool until the ring is locked.
NOTE:
Numbers on the fastening torque scale is a guideline to set up your desired fastening torque.
ASSEMBLY
12
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.
Selecting correct socket
Always use the correct size socket for bolts and nuts. An incorrect size socket will result in inaccurate and inconsistent fastening torque and/or damage to the bolt or nut.
1
2
3
1. Socket
2. Hole
3. Pin
003623
Installing or removing socket
To install the socket, push it onto the square drive of the tool with one hand by depressing a pin on the square drive with another hand until it locks into place. To remove the socket, simply pull it off depressing the pin on the square drive.
OPERATION
Hold the tool firmly and place the socket over the bolt or nut. Then switch the tool on. When the clutch cuts in, the motor will stop automatically. Then release the switch trigger.
NOTE:
Hold the tool with its square drive pointed straight at the bolt or nut, or the bolt or nut will be damaged.
Limits of fastening capacity
Use the tool within the limits of fastening capacity. If you use the tool beyond the limits, the clutch does not work. And the tool cannot deliver enough fastening torque.
003624
360
300 240
180 120
Revolution angle( )
Range of fastening capacity
60
0
234 5678
Range of fastening capacity
Torque
BFL080F
N.m
005026
BFL081F
Revolution angle ( )
Torque
N.m
13
360
300 240
180
120
Revolution angle( )
360
300 240
180
120
Revolution angle( )
360
300 240
180 120
Revolution angle( )
Range of fastening capacity
60
0
567 8
Range of fastening capacity
60
0
567 8
Range of fastening capacity
60
0
81012141618 20
9101112
Torque
9101112
Torque
Torque
003625
BFL120F
N.m
003626
BFL121F
N.m
003627
BFL200F
N.m
14
NOTE:
The revolution angle means the angle which a screw/bolt revolves when the tool attains to 100% from 50% of desired torque.
Use of a low temperature conditioned battery cartridge may sometimes give warning for battery cartridge capacity by warning lamp and beeper which makes the tool stop immediately. In this case, the range of fastening capacity may be inferior to those shown in the above even if a charged battery cartridge is used.
MAINTENANCE
1
1. Limit mark
1
2
1. Screwdriver
2. Brush holder cap
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
001145
Replacing carbon brushes
Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only iden­tical carbon brushes.
003628
Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Battery charger DC14SA
Ni-MH Battery Cartridge BH9020A/9033A
Ni-MH Battery Cartridge BH1220/BH1233
Automatic refreshing adapter
Protector
Angle head set
15
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply:
where normal maintenance is required,
repairs have been made or attempted by others,
the tool has been abused, misused or improperly maintained,
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE, AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.
884456G231
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi 446-8502 Japan
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