MAKITA BFH040, BFH040F, BFH090, BFH090F, BFH120F User Manual

I N S T R U C T I O N M A N U A L

M A N U E L D ' I N S T R U C T I O N

M A N U A L D E I N S T R U C C I O N E S

Hazardous Location Cordless Driver

Tournevis sans fil pour endroits dangereux

Destornillador inalámbrico para lugares peligrosos

BFH040

BFH040F

BFH090

BFH090F

BFH120F

004039

WARNING:

For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

AVERTISSEMENT:

Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.

ADVERTENCIA:

Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.

ENGLISH

SPECIFICATIONS

Model

BFH040/BFH040F

BFH090/BFH090F

BFH120F

 

 

 

 

Fastening torque

0.8-4.5 N•m (7-40 in.•lbs)

3.4-9 N•m (30-80 in•lbs)

5-12 N•m (44-106 in•lbs)

 

 

 

 

No load speed (RPM)

 

400/min

 

 

 

Dimensions

190 mm x 266 mm x 71 mm (7-15/32” x 10-15/32” x 2-13/16”)

 

(with Battery Cartridge BH1220)

 

 

 

 

 

 

Net weight

1.5 kg (3.3 lbs) (with Battery Cartridge BH1220)

 

 

 

 

Rated voltage

 

D.C. 12 V

 

 

 

Hazardous Location Rating

Class I Division 2 Rated for max 50°C ambient

 

 

 

 

Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

Note: Specifications may differ from country to country.

GENERAL SAFETY RULES

USA015-1

(FOR ALL BATTERY OPERATED TOOLS)

WARNING:

Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1.Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.

2.Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.

tention while operating power tools may result in serious personal injury.

6.Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

7.Avoid accidental starting. Carrying tools with your finger on the switch invites accidents.

8.Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.

9.Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

10.Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Electrical Safety

3.A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

4.Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

Personal Safety

5.Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inat-

Tool Use and Care

11.Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

12.Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

13.Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.

14.Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

2

15.Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

16.When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.

17.Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

18.Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

Service

19.Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.

20.When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

Cordless Hazardous Location Screwdriver

INSTRUCTION MANUAL

IMPORTANT SAFETY INSTRUCTIONS FOR OPERATING THIS POWER TOOL IN HAZARDOUS LOCATIONS

Underwriters Laboratories Inc (UL) listed for the following: UL 1604 Class I Division 2 Group A~D Hazardous (Classified) Locations defined by National Electrical Code (NEC).

Class I Division 2 : where ignitable concentrations of flammable gases, vapors or liquids are not likely to exist under normal operating conditions.

Group A: atmosphere such as “acetylene” , gases or vapor of equivalent hazard

Group B: atmosphere such as “hydrogen” , gases or vapor of equivalent hazard

Group C: atmosphere such as “ethylene” , gases or vapor of equivalent hazard

Group D: atmosphere such as “propane” , gases or vapor of equivalent hazard

THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D OR NON-HAZ- ARDOUS LOCATIONS ONLY.

SPECIFIC SAFETY RULES

USB081-3

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to cordless screwdriver safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1.Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.

2.Be aware that this tool is always in an operating condition, because it does not have to be plugged into an electrical outlet.

3.Always be sure you have a firm footing.

Be sure no one is below when using the tool in high locations.

4.Hold the tool firmly.

5.Keep hands away from rotating parts.

DANGER:

This tool should only be used as a screwdriver. The use of this tool in any other way may result in the ignition of a flammable atmosphere.

WARNING:

EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

Battery Charger DC14SA is not in compliance with stated listings (UL1604). The use of the battery charger in a Hazardous Location may result in the ignition of a flammable atmosphere and result in serious injury to the user.

Do not operate the charger in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Chargers create sparks which may ignite the dust or fumes.

3

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

SYMBOLS

USD301-1

The followings show the symbols used for tool.

V............................

volts

 

 

direct current

 

........................

 

 

.........................

 

no load speed

.../min....................

revolutions or reciprocation per

 

 

minute

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE

ENC005-1

1.Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2.Do not disassemble battery cartridge.

3.If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4.If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5.Do not short the battery cartridge:

(1)Do not touch the terminals with any conductive material.

(2)Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.

(3)Do not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6.Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).

7.Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8.Be careful not to drop or strike battery.

SAVE THESE INSTRUCTIONS

Tips for maintaining maximum battery life

1.Charge the battery cartridge before completely discharged.

Always stop tool operation and charge the battery cartridge when you notice less tool power.

2.Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3.Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F). Let a hot battery cartridge cool down before charging it.

4.Charge the Nickel Metal Hydride battery cartridge when you do not use it for more than six months.

FUNCTIONAL DESCRIPTION

CAUTION:

Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

004040

 

 

1

1.

Interlock switch

2.

Battery car-

3

 

 

tridge

 

3.

Red part

4

4.

Button

2

 

 

Always switch off the tool before insertion or removal of the battery cartridge.

To remove the battery cartridge, raise the interlock switch and withdraw it from the tool while sliding the button on the front of the cartridge. (Note: Battery cartridge cannot be removed without raising the interlock switch.)

To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a little click. If you can see the red part on the upper side of the button, it is not locked completely. Insert it fully until the red part cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

Lower the interlock switch after insertion of battery cartridge. Even if the switch trigger is pulled with the interlock switch raised, the tool does not start.

4

(Note: The battery cartridge can be inserted even while the interlock switch is lowered. Once the battery cartridge is inserted, the interlock switch will rise automatically.)

Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

Switch action

004041

1. Switch trigger

1

CAUTION:

Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.

To start the tool, simply pull the switch trigger. Release the switch trigger to stop.

Automatic power off

When the switch trigger is kept being pulled for three minutes without driving screws or tightening bolts, the tool automatically stops. To restart the tool, release the switch trigger and then pull it again.

Reversing switch action

 

 

 

004042

 

 

 

 

 

 

 

1.

Reversing

 

 

 

 

 

 

switch lever

A

1

 

B

 

 

 

 

 

 

 

 

 

 

CAUTION:

 

 

 

 

 

Always check

the

direction

of

rotation

before

 

operation.

 

 

 

 

 

Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.

When not operating the tool, always set the reversing switch lever to the neutral position.

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A

side for clockwise rotation or from the B side for counterclockwise rotation.

When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

Lighting up the front lamp

For models BFH040F/BFH090F/BFH120F only

004043

1. Front lamp

1

CAUTION:

Do not look in the light or see the source of light directly.

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The light automatically goes out 10 seconds after the switch trigger is released.

NOTE:

Use a dry cloth to wipe the dirt off the lens of lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

LED indicator

004044

1. LED indicator

1

LED indicator on the tool shows the following functions.

Beeper

For models BFH040F/BFH090F/BFH120F only

Also, Beeper on the tool shows the following functions.

5

 

 

 

 

006395

 

LED indicator/beeper

 

 

The LED indicator/beeper on the tool shows the following functions.

Function

Status

Status of the LED indicator/beeper

Action to be taken

 

 

LED indicator

Beeper *

 

Auto-stop

This function works when the tool has

 

 

 

reached the preset fastening torque and

Lights up in

 

 

fastening

normal tightening has been completed.

 

 

 

This helps overtightening to be avoided.

green for

-

-

 

 

approximately

 

 

 

 

 

For approximately one second after

one second.

 

 

Delayed re-start

 

 

 

auto-stop fastening, the tool does not

 

 

 

 

start even if the switch trigger is pulled.

 

 

 

 

 

 

 

 

Warning against

Insufficient fastening has been

 

 

Retighten the

performed when the switch trigger has

Lights up in red.

A long beep

insufficient

released before reaching the preset

screw

fastening

 

 

fastening torque.

 

 

 

 

 

 

 

 

 

 

 

 

Warning for

This indicates the appropriate time to

Flickers in red

A series of long

Replace the

battery cartridge

replace the battery cartridge when the

battery with fully

capacity

battery power becomes low.

slowly.

beeps

charged one

 

 

 

 

 

 

 

Checking the

This function works when the battery

 

 

Replace the

remaining

Lights up in red.

A long beep

power is almost used up. At this time,

battery with fully

battery capacity,

auto-stop

tool stops immediately.

 

 

charged one

 

 

 

 

 

 

 

 

 

 

 

 

 

Release the

Operation error

This function operates to indicate that

Flickers in green

A series of long

switch trigger,

raise the interlock

of the removing

an incorrect battery removal operation

slowly.

beeps.

switch,and then

battery cartridge

is being attempted.

 

 

remove battery

 

 

 

 

 

 

 

 

cartridge.

 

 

 

 

 

Check the LED

This function works to check the proper

Light up first in

 

 

indicator, front

operation of the LED indicator, front

green, next red

A series of very

 

lamp and

lamp and beeper when a battery

(And then the

-

short beeps

beeper

cartridge has been inserted into the tool

front lamp

 

 

 

operation

and the interlock switch is lowered.

comes on.*)

 

 

 

 

 

 

 

Anti-reset of

This function works when an abnormal

Flickers in red

A series of short

Replace the

drop of the battery voltage occurs for

and green

battery with fully

controller

some reason, and the tool stops.

alternatively.

beeps

charged one

 

 

 

 

 

 

 

 

 

 

 

Remove the

 

This function works if the temperature of

Flickers in red

A series of short

battery cartridge

Overheat

the controller or moror increases to a

immediately and

 

high level and the tool stops.

quickly.

beeps

cool the tool

 

 

 

 

down.

 

 

 

 

 

Motor

This indicates the abnormal condition of

Flickers in red

A series of short

Ask Makita

and green

malfunction

the motor. The tool does not operate.

beeps

service centers.

alternatively.

 

 

 

 

 

 

 

 

 

 

This indicates abnormality of interlock

Flickers in red

 

 

Interlock switch

switch when the battery cartridge has

A series of short

Ask Makita

and green

malfunction

been inserted. The tool does not

beeps

service centers.

alternatively.

 

function.

 

 

 

 

 

 

 

 

 

 

 

* For models BFH040F/BFH090F/BFH120F only

 

 

 

6

MAKITA BFH040, BFH040F, BFH090, BFH090F, BFH120F User Manual

Adjusting the fastening torque

004045

1

2

1.Adjusting ring

2.Ring

When you wish to drive machine screws, wood screws, hex bolts, etc. with the predetermined torque, adjusting the fastening torque as follows.

1.First remove the battery cartridge from the tool.

2.Loosen and remove the screw that secures ring.

3.Rotate the ring in the front of the tool by hand so that a hole can be seen below the ring.

4.Place the battery cartridge in place and pull the switch trigger. Release it so that the adjusting ring rotates and becomes visible in the hole. And then remove the battery cartridge.

5.Use an optional adjusting grip to adjust the fastening torque. Insert the pin of the adjusting grip into the hole in the front of the tool. And then, turn the adjusting grip clockwise to set a greater fastening torque, and counterclockwise to set a smaller fastening torque.

 

004046

 

4

1

 

2

5

 

6

3

3

 

7

1.Adjusting ring

2.Ring

3.Scale

4.Adjusting grip

5.Hole for adjusting grip

6.Yellow line

7.Compression spring

6.Align the yellow line with your desired number on the fastening torque scale.

7.Insert the battery cartridge and be sure that a fastening torque has been set up by using a fastening torque tester.

8.Rotate the ring so that the hole for adjusting grip is covered, hold and then secure the ring with screw.

NOTE:

Numbers on the fastening torque scale is a guideline to set up your desired fastening torque.

ASSEMBLY

CAUTION:

Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing driver bit or socket bit

001761

12mm(15/32")

9mm(3/8")

Use only the driver bit or socket bit shown in the figure. Do not use any other driver bit or socket bit.

To install the bit, pull the sleeve in the direction of the arrow and insert the bit into the sleeve as far as it will go. Then release the sleeve to secure the bit.

 

004047

 

 

1.

Bit

 

2.

Sleeve

1

2

 

To remove the bit, pull the sleeve in the direction of the arrow and pull the bit out firmly.

NOTE:

If the bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the bit will not be secured. In this case, try re-inserting the bit according to the instructions above.

OPERATION

Screwdriving operation

004048

7

Place the point of the driver bit in the screw head and apply pressure to the tool. Then switch the tool on. When the clutch cuts in, the motor will stop automatically. Then release the switch trigger.

NOTE:

Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Service Centers, always using Makita replacement parts.

ACCESSORIES

CAUTION:

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

Automatic refreshing adapter

Adjusting grip

Various type of Makita genuine batteries and chargers

EN0006-1

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

repairs have been made or attempted by others:

repairs are required because of normal wear and tear:

the tool has been abused, misused or improperly maintained:

alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

8

FRANÇAIS

SPÉCIFICATIONS

Modèle

BFH040/BFH040F

 

BFH090/BFH090F

 

BFH120F

 

 

 

 

 

 

Couple de serrage

0.8-4.5 N•m (7-40 in.•lbs)

 

3.4-9 N•m (30-80 in•lbs)

 

5-12 N•m (44-106 in•lbs)

 

 

 

 

 

 

Vitesse à vide (T/MIN)

 

 

400/min

 

 

 

Dimensions

190 mm x 266 mm x 71 mm (7-15/32” x 10-15/32” x 2-13/16”)

 

 

(avec la batterie BH1220)

 

 

 

 

 

 

 

 

 

Poids net

 

1.5 kg (3.3 lbs) (avec la batterie BH1220)

 

 

 

 

 

 

Tension nominale

 

 

C.C.12 V

 

 

 

Catégories d’endroits dangereux

Classé Classe 1 Division 2 pour une température ambiante maximale de 50°C

 

 

 

 

 

 

Le fabricant se réserve le droit de modifier sans avertissement les spécifications.

Note: Les spécifications peuvent varier selon les pays.

CONSIGNES DE SÉCURITÉ GÉNÉRALES

USA015-1

(POUR TOUS LES OUTILS ALIMENTÉS PAR BATTERIE)

AVERTISSEMENT:

Assurez-vous d’avoir lu et compris

spécifiquement pour cet outil. L’utilisation de toute autre batterie comporte un risque d’incendie.

Sécurité personnelle

5.Restez alerte, attentif à vos gestes, et faites preuve de bon sens lorsque vous utilisez un outil électrique. Évitez d’utiliser l’outil lorsque vous êtes fatigué ou sous l’influence de drogues, d’alcool ou de médicaments. Tout moment d’inattention pendant l’utilisation d’un outil électrique comporte un risque de blessure grave.

toutes les instructions. Il y a risque de choc électrique, d’incendie et/ou de blessure grave si les instructions ci-dessous ne sont pas respectées.

CONSERVEZ CES

INSTRUCTIONS

Aire de travail

1.Maintenez votre aire de travail propre et bien éclairée. Les établis encombrés et les aires de travail sombres ouvrent la porte aux accidents.

2.Assurez-vous qu’aucun passant, enfant ou visiteur ne s’approche pendant que vous utilisez l’outil. Toute distraction risquerait de causer une perte de contrôle de l’outil.

Sécurité en matière d’électricité

3.Les outils alimentés par une batterie intégrée ou séparée doivent toujours être rechargés au moyen du chargeur spécifié pour la batterie en question. L’utilisation d’un chargeur conçu pour un type différent de batterie comporte un risque d’incendie.

4.Un outil alimenté par batterie doit être utilisé

exclusivement avec le bloc-pile conçu

6.Portez des vêtements adéquats. Évitez de porter des vêtements amples et des bijoux. Portez un filet de protection pour envelopper vos cheveux s’ils sont longs. Assurez-vous que vos cheveux, vêtements et gants demeurent à l’écart des pièces en mouvement. Les vêtements amples, bijoux et cheveux longs risquent d’être happés par les pièces en mouvement.

7.Prévenez tout démarrage accidentel. Le transport des outils en les tenant avec un doigt sur la gâchette augmente considérablement les risques d’accident.

8.Retirez les clés de réglage et autres clés avant de mettre l’outil sous tension. Toute clé laissée en place sur une pièce rotative peut causer une blessure.

9.Maintenez une bonne position. Assurez-vous d’une bonne prise au sol et d’une bonne position d’équilibre en tout temps. Une bonne prise au sol et une bonne position d’équilibre assureront un meilleur contrôle de l’outil dans les situations imprévues.

10.Utilisez des dispositifs de sécurité. Portez toujours des lunettes de protection. Suivant les conditions dans lesquelles vous effectuez votre travail, vous devez porter un masque antipoussières, des chaussures à semelle antidérapante, une coiffure résistante ou une protection d’oreilles.

9

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