Battery protectors
Drill bits for wood
Drill bits for steel
Driver bits
P 2/ 12
Repair
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
[1] NECESSARY REPAIRING TOOLS
Code No.DescriptionUse for
1R359Drill chuck removing tool
Hex wrench 10
[2] LUBRICATION
It is not required to lubricate the gear section because the portion is replaced as a factory-assembled gear unit.
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Drill Chuck
DISASSEMBLING
(1) Remove M6x22 Flat head screw as drawn in Fig. 1.
(2) Preset the machine as drawn in Fig. 2. And set Hex wrench 10 to Vise as drawn in Fig. 3.
(3) Gripping Hex wrench 10 with Drill chuck firmly, remove Drill chuck as drawn in Fig. 4.
Fig. 1
Open Drill chuck fully and remove M6x22
Flat head screw by turning it clockwise.
Note: Use Impact driver to unscrew
M6x22 Flat head screw if it
could not be removed
manually.
M6x22 Flat head screw (Left handed thread)
(Use this tool if Drill chuck cannot be removed by the method of
described in “[3]-1 Drill chuck disassembling”.)
removing/ mounting Drill chuck
Fig. 2
Set Change ring
to Drill mode.
Change ring
Speed change lever
Set Speed change lever
to Low speed mode
designated with 1.
F/R change lever
Set F/R Change lever
to Reverse (counter-clockwise) rotation.
Attach Battery.
Fig. 3
Setting of
Hex wrench
10
Fig. 4
Clockwise
Clockwise* recoil force
of Machine
Hex wrench 10
Hold the long end.
Hex wrench 10
Vise
CORRECTWRONG
Vise
Grip flat surfaces
of Hex wrench 10.
Vise
[A]
Hex wrench 10,
viewed from side [A]
Counterclockwise
Counterclockwise* force to be applied by operator
*Note: The rotational direction is viewed from operator.
1. Hold Hex wrench 10 with Drill chuck and grip Machine.
Important:
Grip Machine tightly with both hands to provide
the sufficient counterclockwise* force against clockwise*
recoil force of Machine.
2. Pull Switch trigger slowly.
3. Spindle rotates counterclockwise* and consequently
Drill chuck is removed from spindle.
(1) Set the machine. (Fig. 5 and 6)
(2) Set Hex wrench 10 to vise and described in Fig. 3.
(3) Set Drill chuck in place. (Fig. 7)
Fig. 5
Fig. 6
P 3/ 12
Turn Drill chuck clockwise by hand until
it sits on the end of the threaded portion
of Spindle.
Drill chuck
End of the threaded
portion of Spindle
Fig. 7
Clockwise* force to be
applied by operator
Set Speed change lever to Low speed
mode designated with 1.
Speed change lever
Set Change ring to Drill mode.
Change ring
*Note: The rotational direction is viewed from operator.
1. Hold Hex wrench 10 with Drill chuck and grip Machine.
Important: Grip Machine hard with both hands to provide
sufficient clockwise* force against
counterclockwise* recoil force of Machine.
2. Pull Switch trigger slowly to turn Spindle clockwise*.
Note: Pull the Trigger so that Spindle’s rotating reaches full
speed in one second.
3. Drill chuck is tightened and consequently Spindle is locked.
4. Open Drill chuck fully, and tighten Drill chuck
with M6x22 Flat head screw by turning it
counterclockwise with Impact driver.
Set F/R Change lever
to Forward (clockwise)
rotation.
F/R change lever
Attach Battery.
Clockwise
Counterclockwise
Counterclockwise recoil
force of Machine
Hex wrench 10
M6x22 Flat head screw
(Left handed thread)
Note: Apply adhesive (ThreeBond 1321B/1342 or Loctite 242)
to threaded portion when re-using the removed M6x22
Flat head screw.
P 4/ 12
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Gear Assembly, Motor Section
DISASSEMBLING
After removing Drill chuck (Re: Figs. 1, 2, 3 and 4), disassemble Motor section and Gear assembly. (Figs. 8 and 9)
Fig. 8
1. Remove two 3x16 Tapping screws and Rear cover.
And remove four 4x18 Tapping screws.
3. Pull out Heat sink section, and remove Gear assembly
together with Motor section and Speed change lever.
Speed change leverMotor section
Gear assembly
Heat sink
section
5. Push Speed change lever assembly toward Motor side
until it stops to have space between the pin on the lever
of Gear assembly and rear Compression spring 4.
Drill chuck sideMotor sideDrill chuck side
rear
Compression
spring 4
Space between rear Compression spring 4
and the pin on the lever of Gear assembly.
front Compression spring 4 compressed
by the lever of Gear assembly
4. Remove Speed change lever and Motor section
from Gear assembly.
Motor section
6. Lifting up Motor side of Speed change lever assembly,
pull it toward the direction designated with arrow.
Motor side
Pin on
the lever of
Gear assembly
Speed change
lever assembly
Fig. 9
5. Shift the tail of Torsion spring from top of Carbon
brush to the Notch of Brush holder. Carbon brush
gets free from the pressure of Torsion spring.
Carbon brush
Torsion spring
Note: Pay attention not to pinch your finger between Yoke unit and Armature when removing.
Do not scratch the copper wires of Armature. Yoke unit draws Armature by its considerable
strong magnet force.
6. From Armature, pull off Brush holder complete and Yoke unit.
Yoke unit
Armature
Brush holder complete
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