makita BCX3400, BCX3410 Instruction Manual

Page 1
Instruction Manual
BCX3400
BCX3410
Important:
This brushcutter is shipped from the manufacturing plant without being lled with engine oil.
Fill with engine oil according to instructions before putting the brushcutter into operation!
Putting the brushcutter into operation without engine oil will result in engine damage immediately!
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2
satised with your new brushcutter.
Brushcutters of the series BCX3400 / 3410 are included among
These brushcutters are very handy, compact and multipurpose
and can be used to cut grass, weeds and brushwood.
The considerably lower fuel consumption compared to similar brushcutters with two-stroke engines is a highly advanced step
in terms of energy consumption and emissions.
Furthermore, the four-stroke engine is an agreeably quiet
engine.
To ensure your personal safety and to guarantee optimum operation of the brushcutter including readiness to operate, we kindly ask you to:
Table of contents
Rea d thi s ins truct ion m anu al car efull y
before puttin g the br ushcutter into ope­ratio n for t he first ti me an d to str ict­ly observe the safety instructions! Nonobservance can result in serious injuries!
Proper use:
thick weeds. The brushcutter is only allowed to be used by one
person at a time and only outdoors!
Unapproved working technique:
allowed to be cut using the approved cutting tools.
Unapproved users: Persons who are not familiar with the instruction manual, child-
ren, young persons, as well as persons under the inuence of
machine.
Safety instructions .....................................................3
Explanation of symbols ...........................................3
General safety precautions .....................................3
Personal protective equipment ................................4
Handling fuels/refueling the brushcutter ..................4
Putting into operation ..............................................5
Kickback (blade thrust) ...........................................6
Working behavior and working techniques ..............6
Applications for cutting tools ....................................7
2-line trimmer head .........................................................7
4-tooth star blade ............................................................7
Transport ................................................................. 7
Storage ....................................................................7
Maintenance ............................................................8
First aid ....................................................................8
EU Declaration of Conformity ...................................8
Scope of delivery ........................................................9
Packaging....................................................................9
Main components of the brushcutter .....................10
Preparations..............................................................11
Installing the handle ..............................................11
U-handle ....................................................................... 11
C-handle ....................................................................... 11
Installing the line blade and cutter guard ...............12
Fastening the line blade to the cutter guard .................12
Installing the cutter guard .............................................12
Installing the cutting tool ........................................12
4-tooth star blade ..........................................................13
2-line trimmer head .......................................................13
Refueling the brushcutter ......................................14
Operating materials/fuels ..............................................14
Gasoline .......................................................................14
Engine oil ......................................................................14
Refueling and lling up with engine oil .........................14
Putting on the shoulder strap ................................15
Balancing the brushcutter ......................................15
Operation ...................................................................16
Checking the reliable operating condition of the
brushcutter ............................................................16
Starting .................................................................. 17
Cold starting .................................................................17
Warm starting ...............................................................17
Turning off the engine ............................................17
Checking and adjusting the idle speed ..................18
Maintenance ..............................................................19
Checking the oil level ............................................19
Tools ......................................................................19
Sharpening the 4-tooth star blade ................................19
Readjusting the line of the 2-line trimmer head ............20
Checking/replacing the line of the 2-line trimmer head 20
Daily maintenance .................................................21
Cleaning the air lter .....................................................21
Weekly maintenance ............................................. 21
Checking/replacing the spark plug ...............................21
Maintenance after 50 hours of operation ...............22
Lubricating the exible shaft with grease ......................22
Lubricating the angular gearbox with grease ................22
Changing the engine oil ................................................22
Quarterly maintenance .......................................... 23
Suction head in the fuel tank ........................................23
Service after 50 tank ll-ups .................................. 24
Overview of maintenance and care .......................24
Putting out of operation and storage .....................25
Service, spare parts and guarantee ........................ 25
Maintenance and repairs .......................................25
Spare parts ............................................................25
Guarantee .............................................................25
Troubleshooting .......................................................26
Extract from the spare parts list .............................26
Technical data of the brushcutters
BCX3410/BCX3400 ...................................................27
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Safety instructions
max.
10.000 1/min
max.
9.000 1/min
Primer pump
Direction of blade rotation
Explanation of symbols
You will notice the following symbols on the brushcutter and in the Owner’s and Safety Manual:
Read the instruction manual and follow all war-
nings and safety instructions!
Particular care and caution!
CAUTION!
Kickback (blade thrust)
DANGER!
Very sharp cutting tool!
DANGER!
Beware of thrown objects!
No smoking!
No open ame!
Wear protective gloves!
Wear safety shoes!
Start engine
Stop engine
ON/OFF
First aid
Recycling
Sign CE
General safety precautions
To ensure correct operation, the user has to read
this instruction manual to make himself familiar
with the handling of the brushcutter. Insufciently
informed users will risk danger to themselves as
well as others due to improper handling.
It is recommended only to lend the brushcutter to people who have experience with brushcut-
ters. When lending the brushcutter to someone else, give him this Instruction Manual as well.
First-time users should ask their dealer for basic instructions, or contact a forestry school in order to familiarize themselves with the basic handling
of gasoline-powered brushcutting.
Wear protective helmet, face, eye, and hearing
protection!
Forbidden!
NOTE!
Minimum risk. Situations that should be taken into account when using this machine.
The distance between the machine and bystanders
shall be at least 15 meters!
Maximum tool rpm
Regular gasoline
Engine oil
Choke closed
Children and persons under 18 years must not
be allowed to operate the brushcutter with me­tal cutting tools (4-tooth star blade). Exceptions may be made for persons over 16 for training purposes under the supervision of
a qualied trainer.
Perform all work calmly and carefully.
The user must accept liability for others.
Never use the brushcutter after consumption of alcohol, drugs or medication.
Choke open
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Personal protective equipment
1
2
3
4
5
6
7
• The clothing worn should be functional and appropriate, i.e. it should be tight-tting but not cause hindrance. Do not wear
either jewelry or clothing which could become entangled with
bushes or shrubs.
In order to avoid head-, eye-, hand- or foot injuries
as well as to protect your hearing, the following protective equipment and protective clothing must be used during operation of the brushcut-
ter.
• It is recommended to wear a protective helmet; it is imperative when working in forests. The protective helmet (1) should be checked at regular intervals for damage and must be replaced
after 5 years at the latest. Use only approved protective helmets. If you have long hair, always wear a hairnet!
• The face shield ( ying sawdust, wood chips or stone chippings. During ope­ration of the brushcutter always wear goggles or a visor to
prevent eye injuries.
analysis upon request.
• The forestry safety jacket (
colored shoulder parts. The arms and neck should always be protected by clothing.
• The protective trousers (
22 layers and protects against cuts. We strongly recommend its use. In any case, it is essential that a long pair of trousers
made of tough material be worn during operation of the
brushcutter. Do not wear short pants.
• Protective gloves ( prescribed equipment and must always be worn during
operation of the brushcutter.
• Safety shoes or boots (
caps and leg protection must always be used. Safety shoes
equipped with a protective layer give protection against cuts
and ensure a secure footing. Do not wear sandals or go barefoot.
2) of the protective helmet protects against
4) is equipped with special red-
5) are made from a nylon fabric with
6) made of thick leather are part of the
7) tted with anti-skid sole, steel toe
Handling fuels/refueling the brushcutter
Stop the engine and let the engine cool down
before refueling the brushcutter.
No smoking and no open ame!
Fuel may contain substances similar to solvents.
Eyes and skin should not come in contact with
mineral oil products. Always wear protective gloves when refueling. Frequently clean and change protective clothes. Do not breathe in fuel vapors. Inhalation of fuel vapors can be hazardous to your health.
• Before refueling the brushcutter make sure it is in a
position.
• Do not spill fuel or oil. When you have spilt fuel or oil immedi ately clean the brushcutter. Fuel should not come in contact with clothes. If your clothes come in contact with fuel, change them at once.
• Ensure that no fuel oozes into the soil (environmental pro
tection). Use an appropriate base.
• Refueling is not allowed in closed rooms. Fuel vapors will accumulate near the oor (explosion hazard)!
• Carefully tighten the locking screw of the fuel tank and inspect
the fuel cap at regular intervals.
stable
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-
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15 meters
• Change the place before starting the engine at least 3 meters
from the place of refueling.
• Use only approved and marked containers for the transport
and storage of fuel. Ensure children have no access to fuel.
Putting into operation
Never work alone. In case of emergencies, another
person must be within shouting distance. Before
beginning to work, inform the other person about the protective devices available on the machi­ne!
• Children and other persons must remain more than 15 me
ters from the working area. Keep an eye out for animals as well.
• Before use always check that the brushcutter is safe for
operation: Make sure the cutting tool is securely installed.
The throttle must automatically return to the off position when
released, and the throttle lever lock must work properly. The cutting tool must not turn during idling. The handles should be clean and dry. The on/off switch must function properly.
The protective devices must be undamaged and securely
installed in the correct position (see Chapter "Operation").
Otherwise you are in danger of injury!
(see Chapter "Operation". Do not use any other methods
for starting the engine!
• Use this brushcutter and its cutting tools only for the above-
mentioned uses they are intended for as specied in the documentation.
Start the brushcutter only after complete assembly
and inspection. Operation of the machine is only
permitted after all the appropriate accessories are attached!
The cutting tool must be equipped with its appro
priate cutter guard. Never run the cutter without this cutter guard.
• The cutting tool must not turn during idling. If necessary adjust the idling speed (see Chapter "Operation").
• Before starting, make sure that the cutting tool has no contact
with hard objects such as branches, stones, etc.
• The engine must be switched off immediately if there are
any noticeable changes in the behavior of the equipment.
• Should the cutting tool hit stones or other hard objects, immediately switch off the engine and inspect the cutting
tool.
• Inspect the cutting tool at frequent intervals for damage (detect
hairline cracks by means of tapping – noise test). Hairline
cracks can occur in the region of the base of the teeth after
long use. Damaged cutting tools and cutting tools with hairline cracks must not be used any longer under any circumstances!
• Operate the brushcutter only with the shoulder strap attached, which is to be suitably adjusted before putting the brushcutter
into operation (see Chapter "Preparations"). It is essential
to adjust the shoulder strap according to the user’s size to
prevent fatigue during use. Never hold the cutter with one hand during use.
hands. Keep proper footing and balance at all times.
3 meters
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• Operate the brushcutter in such a manner as to avoid in-
halation of the exhaust gases. Do not start or operate the brushcutter in closed rooms (risk of gas poisoning). Carbon
monoxide is an odorless gas; breathing exhaust fumes can
kill. Work only in well-ventilated places.
• When taking a break or leaving the brushcutter unattended, turn off the engine, make sure the cutting attachment has stopped and set the brushcutter down in such a way that
there is no risk of injury to yourself or others.
• Never put the hot brushcutter onto dry grass or onto any combustible materials.
• Shut off the engine during transport or when moving on to a
new location.
• Never operate the brushcutter with a faulty exhaust muff ler.
Kickback (blade thrust)
When operating the brushcutter, uncontrolled
kickback may occur. This is the case whenever the
cutting tool (4-tooth star blade) comes into contact with solid objects such as tree stumps, fence posts, trees, solid brushwood or large stones. In such situations, the brushcutter will be thrown to one side at high speed and with great force
(high risk of injury).
To avoid kickbacks, observe the following:
to any existing planted areas and other objects.
• The cutting tool must be turning at full speed before you
begin to cut.
• Work break
• Transport
• Refueling
• Maintenance
• Tool replacement
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Working behavior and working techniques
• Before commencing cutting, the cutting tool must have rea­ched full working speed
• Use the brushcutter only in good light and visibility. During
the winter season beware of slippery or wet areas, ice and
snow (risk of slipping). Always ensure a safe footing.
• Never cut above your shoulder height.
• Never stand on a ladder and run the brushcutter.
• Never climb up into trees to perform cutting operations with the brushcutter.
• Never work on unstable surfaces.
Make sure the cutting area is free of foreign ob-
jects such as stones and metal items. Foreign
particles can rebound (danger of injury!), damage the cutting tool and cause dangerous kickbacks
(see last section).
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Applications for cutting tools
Use the cutting tools to perform the work de-
scribed below only! Other applications are not
permitted.
2-line trimmer head
posts, etc. (supplementing the lawn mower).
4-tooth star blade
(similar to a scythe).
Transport
When transporting the equipment or moving to
another working location, the brushcutter must be switched off in order to avoid unintentionally
starting the cutting tool.
Never drag the brushcutter behind you and ne
ver drop it (except in case of emergency). Do not throw the brushcutter in order to load it onto the transport vehicle!
If the brushcutter is subject to sudden jolts, it
must be checked for signs of leaking fuel (risk
of re or explosion!).
tool still running!
must always be tted whenever the brushcutter is being transported over longer distances.
• When transporting the brushcutter in the vehicle, make sure
that the brushcutter is safely secured. Empty the fuel tank before transporting the brushcutter.
tank.
4-tooth star blade
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2-line trimmer head
Storage
• The brushcutter must be safely stored in a dry room. Use the transport safety device for metal cutting tools. Keep the brushcutter out of reach of children.
• Following a longer storage period, have an authorized MAKITA service center perform a thorough maintenance check and
a complete inspection of the brushcutter.
tank must be completely emptied and the carburetor run dry.
Fuels may only be stored for a limited period of time and could
cause deposits to form in the tank or in the carburetor.
engines or be disposed of properly.
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Maintenance
Always make sure that the brushcutter is in good
working order before using it. This includes, in
particular, the cutting tool, cutter guard, shoulder strap, and fuel system (check for leaks). Particu­lar attention must be paid to the cutting blades,
which must be correctly sharpened.
authorized service center!
cause unbalance and thus considerable danger
of injury. Apart from this, the equipment may be damaged due to vibrations.
When changing the cutting tool, cleaning the
brushcutter and the cutting tool, etc., it is essential
to switch off the engine and pull the spark plug
cap.
• Never straighten or weld damaged cutting tools.
as possible. In particular check the correct setting of the carburetor.
• Clean the brushcutter at regular intervals and check that all
screws and nuts are well tightened.
• Never service or store the brushcutter near open ames!
• Always store the brushcutter in a locked storage area, with
the fuel tank completely empty and the carburetor run dry. Keep the brushcutter out of reach of children.
Observe the accident prevention instructions
issued by the relevant trade associations and
insurance companies.
Do not make any modications to the brushcut
ter! You will only be putting your own safety at risk!
• The performance of maintenance or repair work by the user is limited to those activities described in this instruction ma-
nual. All other work must be done by the MAKITA customer service center.
• Use only original MAKITA spares and accessories. The
use of non-MAKITA spares, accessories, or cutting tools
increases the risk of accident. MAKITA will not accept any
liability for accidents or damage caused by the use of non-
approved cutting tools and xing devices of cutting tools, or accessories.
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SERVICE
First aid
A rst-aid kit should always be nearby as a
precaution in the event of an accident. Im me­diately replace any items taken from the rst-aid
kit.
When calling for help, give the following information:
• Place of accident
• What happened
• Number of persons injured
• Nature of injuries
• Your name
Individuals with poor circulation who are exposed
to excessive vibration may experience injury to
blood vessels or the nervous system. Vibration
may cause the following symptoms to occur in
the ngers, hands or wrists: "Falling asleep"
(numbness), tingling, pain, stabbing sensation,
alteration of skin color or of the skin. If any of these symptoms occur, see a physician.
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63 4 5
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1
EU Declaration of Conformity
Type: (366) BCX3410 and BCX3400
conforms to the basic safety and health requirements of the applicable EU directives:
• EU Machinery Directive 98/37/EC.
• EU EMC Directive 89/336/EEC (modied by 91/263/ EEC, 92/31/EEC and 93/68/ EEC).
• Noise Emission Directive 2000/14/EC.
Hamburg, 2.1.2005
For DOLMAR GmbH
Packaging
Your MAKITA brushcutter comes in a cardboard box for proper
protection against transport damage.
Cardboard packaging boxes are raw materials
and are therefore reusable or can be fed back into raw material recycling systems (waste paper
utilization).
Shigeharu Kominami Rainer Bergfeld Managing Director Managing Director
Scope of delivery
1 Brushcutter
2 U-handle
(incl. 4 fastening
washers, 2 anti-slip inserts and handle fastening cap) (for BCX3410 with C-handle incl. 4 fastening screws, washers and
handle mount)
3 Screwdriver insert
Screwdriver handle
4
Combination wrench
5
3 Allen key
6
Shoulder strap with hip protection pad (for BCX3410 without
7
hip protection pad)
8 2-line trimmer head
9 4-tooth star blade
(cutting tool incl. mounting disk, cap, ground glider, pressure disk and
fastening nut)
10 Cutter guard
(incl. protective strip, 4 fastening screws, nuts and washers, as well as line
blade and fastening screw)
11 Transport protection device
Instruction manual (without illustration)
12
(cutting tool)
First of all, check the scope of delivery. If one of the parts listed here is not included or is defective, please contact
your salesperson.
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12
9
3
2
13
10
1
11
21
14
6
7
8
24
18
19
15
16
4
5
25
17
22
23
20
Main components of the brushcutter
BCX3400
2005 123456
366.000.000
Type plate
Year of manufacture Serial number
Please specify when ordering spare parts!
1 Cover
2 Cap for spark plug
Cover for air lter
3
Choke lever
4
5 Mufer
Starter handle
6
7 Primer pump
Tank cap
8
Control cable (Bowden cable)
9
Safety locking button (throttle lever lockout)
10
Handle, right
11
12 Short-circuit switch ("START
Throttle lever
13
/ STOP")
14 Handle, left
Model designation
15
Main tube
16
Cutter guard
17
Angular gearbox
18
4-tooth star blade (cutting tool)
19
Handle fastening cap
20
Strap holder
21
Foot
22
23 2-line trimmer head (cutting tool)
Hip protection pad (for BCX3410 not included)
24
Shoulder strap
25
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Preparations
1
2
3
4
6
5
4
3
2
1
Before you can put the brushcutter into operation, you must
assemble and prepare it for regular operation.
The brushcutter is not allowed to be started until it
has been completely assembled and a functional test has been carried out!
Wear protective gloves for all work on the brus-
hcutter!
Installing the handle
equipped with a C-handle or with a U-handle.
U-handle
To install the handle, lay down the brushcutter so that it is resting
on its foot in stable position.
The tool you will require is the big Allen key.
1 Place the anti-slip insert (
it lines up ush with the handle mount.
2 Insert the handle as shown in the illustration.
3 Place the second anti-slip insert (
that it also lines up ush with the handle mount.
4 Place the handle fastening cap (
ly.
5 Insert the nuts (
the handle mount, hold them in place and tighten the screws
rmly (6) at the same time (do not forget the washers).
5) from underneath into the drilled holes of
1) in the handle mount (2) so that
3) on the handle (2) so
4) on top and hold it rm-
C-handle
To install the handle, lay down the brushcutter so that it is resting
on its foot in stable position.
The tool you will require is the medium-sized Allen key.
1 Place the handle mount (
from the rear side onto the anti-slip sleeve (2) on the main
tube and hold it rmly.
2 Place the C-handle (
above onto the anti-slip sleeve (2) so that it is resting on
the handle mount.
3 Fasten the handle by tightening the screws (
the washers).
1), as shown in the illustration,
3), as shown in the illustration, from
4) (do not forget
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Installing the line blade and cutter guard
2
3
1
6
7
4
5
1
2
3
On the b asis o f l eg al acc ident pr even-
tio n reg ulat ion s , t h e cu t ter guar d in ­cluded in t he scop e of delive ry (and no other cutter guard) must be installed! To ensure y ou r personal p ro tection, the brushcutter is not allowed to be put into opera tion wi thout the cut te r gu ard un­der no circumstances whatsoever! Caution: The enclosed blade, which is fastened to the cutter guard in order to adjust the lines of the 2-line trimmer head, is sharp!
The tools you will require are the Phillips screwdriver and the
medium-sized Allen key.
Fastening the line blade to the cutter guard
readjustment operation.
blade (1), as shown in the illustration, to the protective strip (2).
2 Lay the cutter guard (
3 Bend the protective strip slightly with the line blade on the
inside and insert into the mounts on the bottom edge of the
cutter guard until the snap-t closures snap into place on both sides.
Installing the cutter guard
resting on its handle in stable position.
1 Insert the four nuts (
outs (2) in the mount (3).
2 Place the cutter guard (
holes (5) in the cutter guard line up with the nuts.
3 Use four screws (6) (do not forget the washers (
the cutter guard.
3) down on the top side.
1) from the side into the provided cut-
4) on the mount so that the fastening
7)) to fasten
Installing the cutting tool
Use only the cutting tools included in the scope
of delivery! Installing other cutting tools can result in an increased risk of accidents and damage to the machine and is therefore not permitted!
Before installing the cutting tool, you must install
the cutter guard rst (see previous section).
The brushcutter can be operated using two different cutting tools: either with the 4-tooth star blade in order to cut thick material,
such as weeds, high grass etc.; or with the 2-line trimmer head
trees, posts, etc.
Page 13
4-tooth star blade
10
8
7
6
9
4
2
35
1
6
1
7
4
2
5 3
To install the cutting tool, lay down the brushcutter so that it is
resting on its handle in stable position.
The tool you will require is the:
• Combination wrench plus screwdriver as a handle
• e.g. the medium-sized Allen key as an assembly pin
1 Place the mounting disk (
that one lateral cut-out (3) lines up with the cut-out (4) in
the angular gearbox.
2 Place the winding safety device (
so that its lateral cut-out and the cut-out (4) in the angular
gearbox line up properly.
3 Insert the 4-tooth star blade (
ground glider (8) after one another onto the gearbox shaft
as shown in the illustration.
4 Insert the assembly pin (
disk into the cut-out of the angular gearbox. The gearbox shaft is blocked.
5 Use the combination wrench (
(left-hand thread).
The fastening nut (10) is equipped with a plastic
locking device and must be replaced, for safety reasons, with a new fastening nut immediately in the case of noticeable easy movement, but no later than after the tool has been changed 10 times (see extract from the spare parts list)!
for free movement.
2-line trimmer head
To install the cutting tool, lay down the brushcutter so that it is
resting on its handle in stable position.
The tool you will require is ,e.g, the medium-sized Allen key as an assembly pin.
1 Place the mounting disk (
that the lateral drilled hole (3) lines up with the cut-out (4)
in the angular gearbox.
2 Place the winding safety device (
so that its lateral cut-out and the cut-out (4) in the angular
gearbox line up properly.
3 I nsert t he a sse mbly pin thr ough the mou nting
disk into the cut-out of the angular gearbox. The gearbox shaft is blocked.
4 Screw on the 2-line trimmer head (
tighten rmly by hand.
for free movement.
1) on the gearbox shaft (2) so
5) on the angular gearbox
6), pressure disk (7) and
9) through the mounting
10) to tighten the nut rmly
1) on the gearbox shaft (2) so
5) on the angular gearbox
6) (left-hand thread) and
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Refueling the brushcutter
1
When refueling the brushcutter, please note the following in­formation at all times!
No smoking and no open res!
Do not refuel in closed rooms!
Fuel vapors will accumulate on the ground (risk
of explosion)!
Fuels can contain solvent-like substances. Pre-
vent contact of the eyes and skin with mineral oil
products. Wear gloves when refueling. Change
and clean your protective clothing more frequent-
ly. Do not inhale fuel vapors. Inhaling fuel vapors can cause physical damage to your health.
Before refueling the brushcutter, turn off and
allow the engine to cool down.
Operating materials/fuels
careful action. Refuel the brushcutter only outdoors or in well­ventilated rooms.
Mineral oil products, including oils, de-
grease the skin. In case of repeated, longer contact, the skin will dry up. This can re­sult in various skin diseases. Beyond that, allergic reactions are well known. Contact of the eyes with oil results in irritations.
In case of eye contact, wash the affected eye
immediately with clear water. If the irritation
does not subside, a physician must be consulted immediately!
Gasoline
gasoline with a minimum octane number of 91 RON. If that type
of fuel is not available, fuel with a higher octane number can
also be lled into the tank without damaging the engine.
Engine oil
The engine is lubricated exclusively by the engine oil (multigrade
oil of the classication SAE 10W-30). This is why you must check
the engine oil level at a clean location before beginning to work
with the brushcutter. During this inspection, it is important to make
sure that no dirt gets onto the dipstick or into the crankcase in
order to guarantee long service life of the engine.
If, despite all precautions, dirt does get into
crankcase, the engine oil must be changed before
the engine is started.
Refueling and lling up with engine oil
The tool you will require is a clean rag.
1 Clean the area around the tank cap (
1) thoroughly, so that
no dirt can get into the fuel tank (not necessary upon rst­time operation of the brushcutter).
2 Lay down the brushcutter, so that it is resting on its foot in
stable position.
3 Unscrew the tank cap and ll gasoline
carefully up to the
bottom edge of the ller neck.
However, if you do spill any fuel, clean the brush-
cutter immediately. If fuel gets onto your clothes, change them immediately.
Page 15
3
2
4 Screw the tank cap on tightly again.
1
1
2
3
5 Clean the tank cap and the surrounding area thoroughly.
When laying down the dipstick, make sure that
it does not come into contact with dirt under no circumstances whatsoever! Remove dirt imme­diately whenever necessary!
6 Turn the dipstick (
7 Upon rst-time operation of the brushcutter, use a suitable
lling bottle to ll 80 cm3 of engine oil up to the bottom edge of the lling opening (3).
An engine oil bottle can be used for precise do-
sing without spilling engine oil (see extract from
the spare parts list).
9 Turn the dipstick back in again.
Following rst-time operation of the brushcutter,
the engine oil must be changed after 20 hours of
operation and not after 50 hours of operation.
2) out of the opening anticlockwise.
Putting on the shoulder strap
1 Put on the shoulder strap as shown in the illustration.
2 Adjust the shoulder strap so that the fastening hook (
the brushcutter is situated at the height of your hip bone.
The shoulder straps of the BCX3410 brushcutters
are not equipped with a hip protection pad.
1) for
Balancing the brushcutter
To balance the brushcutter, the machine must have been re-
fueled and lled with oil (see section "Refueling the brushcutter" in this chapter).
The ground clearance depends on the selected cutting tool.
When a line trimmer head is being used on level ground, the line trimmer head should be resting on the ground lightly without
the operator touching the machine with his hands.
When the 4-tooth star blade is being used on difcult ground, the cutting tool must be resting approx. 20 cm above the ground without the operator touching the machine with his hands.
The tool you will require, if appropriate, is the Phillips screwdri-
ver.
1 Hook the fastening hook (
on the cutting tool, into one of the two holes of the strap holder (2).
If the adjustment option is not sufcient:
2 Undo the screw (
3 Push the strap holder into the desired position on the main
tube.
4 Retighten the screw rmly.
At this point, the adjustment of the handles to suit
your body should also be carried out again.
1) of the shoulder strap, depending
3) slightly.
15
Page 16
16
Operation
1
5
5
2
4
3
6
Since you have performed all the preparations, the brushcutter
can now be put into operation.
The brushcutter is not allowed to be star-
ted unti l it has been completely a ssem-
bl ed (see chapte r "Preparations") an d a
functional test has been carried out! Observe the accident prevention regulations!
For all work performed with the brushcutter:
Wear protective gloves!
Wear safety shoes!
Wear a helmet as well as face, eye and hearing
protection!
Never work alone. In case of emergencies,
another p erson m ust be within shouting di stance. B efore beg in ning to work, i n­form the other person about the protective devices available on the machine! The cutting tool must be equipped with the
appropriate cutter guard. Never operate the machine without the cutter guard.
In the case of noticeable changes in the behavior of the machine, turn off the engine immediate-
ly.
If the cutting tool comes into contact with stones
or other hard objects, turn off the engine imme-
diately and check the cutting tool.
Checking the reliable operating condition of the brushcutter
Before starting the brushcutter, always make sure that
• the cutting tool (
• upon being released, the throttle lever (
position automatically.
• the safety locking button (
If the safety locking button (3) is not pressed, it
must also not be possible to press the throttle lever (2) all the way down.
• the start-stop switch (
• the handles (
• the cutter guard (
installed in correct position.
1) ts rmly.
2) returns to zero
3) is functioning.
4) (short-circuit switch) is functioning.
5) are clean and dry.
6) has not been damaged and is rmly
Page 17
Starting
1
4
2
5
6
3
Move at least three meters away from the refueling
location in order to start the brushcutter!
To start the brushcutter, lay it down on a sufciently clear location
so that it is resting on its foot in stable position and the cutting tool does not come into contact with anything else, neither with
the ground nor with other objects.
Cold starting
If there are any starting problems, excessi-
vely stored fuel could be the reason. Fuel
ca n only be st or ed fo r a limited period of time and is subject to ageing! Therefore, purchase only as much fuel as is sup­posed to be consumed in a few months!
1 Push the short-circuit switch (
2 Move the choke lever (
choke).
3 Press the fuel pump (
are no more air bubbles to be seen in the fuel pump.
illustration.
5 Pull out the starter handle (
resistance.
The piston is now located just before the upper dead-center
position.
6 Now pull further
ignition occurs. The engine will start to run for a short time.
Do not pull out the starter handle more than 50
cm and do not let it y back; instead guide it back slowly by hand.
7 Move the choke lever (2) downward into -position (open
choke).
8 Pull the starter handle again until the engine starts to run.
At idle (throttle lever (6) is not operated), the cutting
tool must not rotate. However, if the cutting tool
is rotating, the idle speed must be adjusted (see section "Checking and adjusting the idle speed").
9 By grabbing the handle and pressing the safety locking
button (5) and the throttle lever slightly (6), bring the engine
up to medium speed and maintain that speed.
Never run the brushcutter under full load immedi-
ately; instead, let the engine warm up for approx. three to ve minutes at medium speed.
section "Checking and adjusting the idle speed").
Warm starting
Start the brushcutter in warm condition, as described in the
section "Cold starting", but without opening the choke, i.e.
without putting the lever (2) into -position.
3) lightly approx. 7–10 times until there
quickly and forcefully until the rst audible
1) upward to "START".
2) upward into -position (close
4) slowly until you can feel a
3 meters
Turning off the engine
To turn off the engine, push the short-circuit switch (1) down-
ward to "STOP".
17
Page 18
18
Checking and adjusting the idle speed
1
2
if your machine is a new machine or the cutting tool is rotating
at idle. Make sure that the air lter is always clean!
Never run the brushcutter under full load immedi-
ately; instead, let the engine warm up for approx. three to ve minutes at medium speed.
At idle, the cutting tool must no longer rotate.
If the cutting tool is rotating, the idle speed must
be readjusted.
The tool you will require is the Phillips screwdriver.
To adjust the idle speed:
1 Proper cutting tool must be installed.
2 Let the engine warm up.
3 Release the throttle lever (
4 If necessary, readjust the idle speed by regulating the idle
screw (2):
• Turn the screw inward for faster engine run.
• Turn the screw outward for slower engine run.
If the cutting tool does not stop rotating, you
must not work with the machine under no circum­stances whatsoever! Contact a MAKITA service center!
1).
Page 19
Maintenance
180°
2
1
OK
refill
The maintenance work described below must be performed regularly and properly in order to guarantee long service life of
your brushcutter and to prevent any form of damage. Warranty claims will only be recognized in that case.
For all work on the brushcutter:
Turn off the engine and pull off the spark plug
connector!
Wear protective gloves!
Observe the accident prevention regulations
issued by the trade association and insurance company in charge!
Do not perform any structural modications
or main tenance work o n th e br ushcutt er
extending beyond the structural modications or
maintenance work described in this instruction manual! Have a MAKITA service center perform
all other work for you; otherwise, you will be
putting your safety at risk!
Checking the oil level
When laying down the dipstick, make sure that
it does not come into contact with dirt under no circumstances whatsoever! To be on the safe side, always have a clean rag ready!
1 If necessary, let the engine cool down.
2 Clean the area around the dipstick (
no dirt can get into the crankcase.
3 Lay down the brushcutter, so that it is resting on its foot in
stable position.
4 Turn the dipstick out of the opening anticlockwise.
5 Wipe off the dipstick with a clean rag.
6 Dip the dipstick through the opening into the crankcase and
pull it out again.
7 Read the oil level (see illustration).
up to the bottom edge of the ller opening (2).
An engine oil bottle can be used for precise do-
sing without spilling engine oil (available as an
accessory, see extract from the spare parts list).
9 Turn the dipstick back in again.
1) thoroughly, so that
Tools
Sharpening the 4-tooth star blade
Metal cutting tools are only allowed to be res-
harpened by specialized workshop since an improperly resharpened can cause unbalance and therefore constitutes considerable risk of
injury. Beyond that, damage to the machine can
be caused by vibrations!
4-tooth star blade for you.
In order to extend its period of use, the 4-tooth
star blade can be turned once until both blade
sides are blunt.
19
Page 20
20
Readjusting the line of the 2-line trimmer head
The line length can be adjusted at any time with the best possible results by tapping the line trimmer head on the ground lightly
during the mowing operation. The lengthening of the line amounts to approx. 40 mm for each releasing operation.
The line blade cuts off projecting ends of the line automati-
cally.
Checking/replacing the line of the 2-line trimmer head
The new nylon line must be four meters long and have a dia-
meter of Ø 3.0 mm (order number, see extract from the spare parts list).
head rst (see instructions from section "Installing the 2-line trimmer head" in chapter "Preparations" in reverse order).
1 Press in the cover mounting clips and open the line trim
mer head carefully (Caution! Inner spring presses the two
housing parts apart) (A).
2 Take the reel including the line out of the housing (B).
3 Remove remaining old pieces of line from the reel.
If there is still sufcient line on the reel, but if the
line does not adjust itself to the correct length during the mowing operation, the line must be
wound up onto the reel again.
4 Use a paintbrush to clean the reel bottom side and the
housing and check for any signs of damage.
of the two reel guides as shown in the illustration (C, D).
6 Wind the line from the two reel guides in the direction of
the arrow tautly onto the reel (E).
7 Clamp both ends of the lines in two opposite grooves of the
reel so that the line does not slacken when the reel
is inserted into the housing (F).
8 Reinsert the reel into the bottom part of the housing and
thread both ends of the line into the line guides in the housing
(G).
9 Line up the reel according to the cut-outs in the top part of
the housing and press into the housing forcefully until
both snap-t closures snap into place (H).
Uneven line lengths are cut off by the line blade
on the cutter guard automatically during regular
operation.
-
BA
DC
FE
HG
Page 21
Daily maintenance
0,7–0,8 mm
4
2
1
3
5
6
4
2
1
3
after the brushcutter has been used.
Cleaning the air lter
If the workplace is very dusty or sandy, the
lter must be cleaned at regular intervals, due to the fact that only a clean air lter will gua­rantee full engine performance. Coarse parti-
cles of dirt can destroy the engine!
Renew damaged air lters immediately!
To clean the air lter, lay down the brushcutter so that it is resting on its foot in stable position.
The tool you will require is the Phillips screwdriver.
1 Unscrew the screw (
2 Grab the air lter cover (
3 Push the choke lever (
Particles of dust can no longer drop into the carburetor
now.
4 Remove both air lters (
alkaline soap solution with commercial-grade dish-washing
detergent.
5 Let the air lters dry completely.
6 Reinsert both air lters (rst the white one (
facing downward on the left-hand side).
7 Place the air lter cover on the upper clips (
then press the lower part of the cover in the direction of the engine (you must be able to hear the cover snap into
place).
8 Retighten the screw rmly.
1).
2) at the bottom and pull it off.
3) all the way up to the limit stop.
4, 5) and wash them off in lukewarm
5) with the clip
6) rst, and
Weekly maintenance
The following maintenance work must be carried out once a
week during regular use.
Checking/replacing the spark plug
begin to the check or replace the spark plugs.
Lay down the brushcutter rst so that it is resting on its foot in stable position.
screwdriver as a handle) as well as a pair of insulated pliers.
Materials: Use NGK-CMR 6A-type spark plugs only
(see extract from the spare parts list).
1 Turn out the screw (
2 Remove the spark plug cap (
3 Pull off the spark plug connector (
4 Use the combination wrench to turn the spark plug (
of the opening.
The spark plug must be replaced if its insulation
body is damaged or if its electrode is extremely burned, soiled or oiled up, or if you can no lon­ger see a spark during the spark test described
below.
The gap between the electrodes must be
0.7-0.8 mm (see illustration).
1).
2).
3) from the spark plug.
4) out
21
Page 22
22
If you want to check the igniting spark (otherwise continue with
5
step 10):
plug.
6 Use the combination wrench to make ground contact to the
cylinder.
7 Use a pair of insulated pliers to press the spark plug con
nector with the spark plug lightly against the combination wrench but as far away as possible from the spark plug
hole.
8 Push the short-circuit switch (
9 Pull the starter cable forcefully.
If the spark plug is functioning perfectly, you must be able
to see a spark on the electrodes.
10 If necessary, use the combination wrench to screw in a new
spark plug.
11 Put the spark plug cap back on and fasten it with the
screw.
5) to "START".
Maintenance after 50 hours of operation
The following maintenance work must be carried out after 50
hours of operation.
Lubricating the exible shaft with grease
Do not lubricate the exible shaft with grease
on your own. The shaft must be lubricated with grease in one of the many MAKITA service cen­ters!
-
Lubricating the angular gearbox with grease
Do not lubricate the angular gearbox with grease
on your own. The angular gearbox must be lu­bricated with grease in one of the many MAKITA service centers!
The lubrication can be precisely dosed in a workshop. This
ensures that excessive amounts of grease do not cause over-
heating in the angular gearbox.
Changing the engine oil
Following rst-time operation of the brushcutter,
the engine oil must be changed after 20 hours of operation and then after every 50 hours of
operation.
Prevent contact of the skin with mineral oil
products. Wear gloves when changing the oil.
Change and clean your protective clothing more
frequently.
Mineral oil products, including oils, degrease
the skin. In case of repeated, longer contact, the skin will dry up. This can result in various skin diseases. Beyond that, allergic reactions are well known.
case of eye contact, wash the affected eye immediate-
ly with clear water. If the irritation does not subside, a
physician must be consulted immediately!
Make sure that oil does not get into the ground. Use a sui­table base surface. Wipe up unintentionally spilt oil or bind
it with suitable binding agents! Dispose of old oil properly according to environmental regulations!
Page 23
3
2
The tools you will require are two clean rags and a base sur-
1
1
2
face.
3
Materials: 80 cm
1 Start the engine (see chapter "Putting into operation").
2 Warm up the engine for 3–5 minutes at medium speed.
3 Lay down the brushcutter on a level surface, so that it is
resting on its foot in stable position, and wait three minu-
tes. Then the oil will have accumulated in the crankcase.
4 Cover the gasoline tank with a clean rag (
the illustration.
5 Turn the dipstick (
When laying down the dipstick, make sure that
6 Pour the old oil into a suitable container.
Prop up the brushcutter so that the oil ows out
7 Clean the tank and the ller opening carefully without allo
wing dirt to get into the crankcase.
8 Use a suitable lling bottle to rell new engine oil up to the
bottom edge of the ller opening (3).
An engine oil bottle can be used for precise do-
9 Turn the dipstick back in again.
of SAE 10W-30 engine oil
(classication API SF)
1) as shown in
2) out of the opening.
it does not come into contact with dirt under no circumstances whatsoever! If necessary, remove dirt immediately with a clean rag!
on its own. Leave the brushcutter in that position
for a few minutes so that all of the oil can drop
out of the machine.
sing without spilling engine oil (see extract from the spare parts list).
-
Quarterly maintenance
Suction head in the fuel tank
Prevent contact of the skin with fuels. Wear gloves
during the maintenance procedure.
Mineral oil products degrease the skin. In case
of repeated, longer contact, the skin will dry up. This can result in various skin diseases. Beyond that, allergic reactions are well known.
Contact of the eyes with fuels results in irritati-
ons. In case of eye contact, wash the affected eye immediately with clear water. If the irritation
does not subside, a physician must be consulted immediately!
The fuel required by the carburetor is ltered by means of the felt of the suction head (2). Hardened or soiled felt lters must be replaced; otherwise, there is the risk that insufcient amounts of
fuel will be conveyed and that the permissible maximum speed
of the engine will be exceeded as a result.
The tool you will require is a wire hook.
Materials: felt lter
1 Unscrew the tank cap (
2 Use a wire hook to pull the suction head (
tank cap opening.
3 Check the felt lter and replace if necessary.
4 Put the suction head back into the tank.
5 Screw the tank cap back on.
1).
2) through the
23
Page 24
24
Service after 50 tank ll-ups
After every 50 tank ll-ups, the brushcutter must be thoroughly serviced and checked in a MAKITA service center.
Overview of maintenance and care
The maintenance work described below must
be performed regularly and properly in order to guarantee long service life of your brushcutter
and the full functional efciency of the safety devices as well as to prevent any form of damage.
Risk of accidents exists in case of nonobser­vance!
General
After each tank ll-up
Daily
Weekly
Quarterly
Prior to putting the brushcutter out of operation for a longer period of time
Yearly
• Complete brushcutter
• Screws and nuts
• Throttle lever
• Safety locking button
• Start/Stop switch
• Air lter
• Cooling air guide
• Cutting tool
• Idle speed
• Engine oil
• Gasoline hoses
• Spark plug
• Mufer
• Suction head
• Gasoline tank
• Fuel tank
• Carburetor
Complete brushcutter
• Check for damage and sealed tightness
• Check for proper function and rm t
• Check for proper function
• Check for proper function
• Check for proper function
• Clean
• Clean
• Check for damage and sharpness
• Check (cutting tool must not rotate at the same time)
• Check the oil level, rell oil if necessary
• Check for sealed tightness; if necessary, let the hoses be replaced by a MAKITA service center
• Check and replace if necessary
• Check the outlet and clean if necessary
• Replace felt lter
• Clean
• Empty
• Run empty
Let this be checked by a MAKITA service center!
After 200 hours of ope­ration
• Gasoline hoses
• Valve play
• Let this be replaced by a MAKITA service center!
• Let this be adjusted by a MAKITA service center!
Page 25
Putting out of operation and storage
If the brushcutter is not used for more than six weeks, please note the following recommendations:
• Perform maintenance (see chapter "Maintenance").
• Empty the fuel tank completely and run the carburetor until dry, due to the fact that fuels can only be stored for limited period of time and also because deposits can be formed in
the tank or carburetor.
• Use the remaining fuel in reserve canisters for other engines
or dispose of such fuel properly.
• Clean metal cutting tools and lubricate them with a small
amount of oil.
renewed operation.
Service, spare parts and guarantee
Maintenance and repairs
The maintenance and repair of modern brushcutters and
and testing devices.
We therefore recommend that you consult a MAKITA service
center for all work not described in this instruction manual.
shall expire.
The specialist has the required training, experience and equip­ment at his disposal in order to provide you with the most cost-
effective solution and advise you in all matters.
You will nd you’re the service center nearest to you in the enclosed list of service centers.
Spare parts
Reliable long-term operation, as well as the safety of your brush­cutter, depends, among other things, on the quality of the spare
parts used. Use ORIGINAL MAKITA SPARE PARTS only.
Only the original parts come from the production of the machi­ne and guarantee the highest quality in material, dimensions,
functioning and safety.
local dealer. He will also have the spare part lists to determine
the required spare part numbers, and will be constantly informed about the latest improvements and innovations regarding the
spare parts being offered.
will automatically invalidate the MAKITA product guarantee.
Guarantee
MAKITA guarantees the highest quality and will therefore reimburse all costs for repair by replacement of damaged parts resulting from material or production faults occurring within the
any questions, please contact your salesman, who is responsible
for the guarantee of the product.
Please note that we cannot accept any responsibility for damage caused by:
• Disregard of the instruction manual.
• Non-performance of the required ma intenance and cleaning.
• Exceeding of the maximum admissible speed due to incorrect
carburetor adjustment.
• Incorrect carburetor adjustment.
• Normal wear and tear.
upper performance limits.
• Use of force, improper use, misuse or accidents.
• Overheating due to dirty cooling air supply.
work attempts.
• Use of unsuitable spare parts or non-original MAKITA parts,
insofar as they have caused the damage.
• Use of unsuitable or excessively stored operating materi
als.
• Damage related to conditions arising from lease or rent
contracts.
• Damages caused by disregarding loose outer bolted con
nections.
Cleaning, servicing and adjustment work is not covered by
-
-
25
Page 26
2
4, 5
3
7
8
1
6
9 10
Troubleshooting
Malfunction
Engine does not start or only starts very badly
Warm starting problems
System
• Ignition system
• Fuel supply
• Compression system
• Mechanical defect
Observation
• Igniting spark available
• No igniting spark
• Fuel has been lled
• Inside the machine
• Outside the machine
• Starter unit does not engage
Fuel in the tank and igni­ting spark available
Cause/remedy
• Defect in fuel supply system, compression system, mechanical defect (service case)
• Start/Stop switch to STOP
• Defect in fuel supply system, compression system, mechanical defect (service case)
• Spark plug connector or ignition module defective (service case)
• Spark plug defective (see chapter "Mainte
-
nance").
• Choke lever in wrong position
• Carburetor defective (service case)
• Suction head soiled (see chapter "Mainte­nance")
• Fuel line kinked or interrupted (service case)
• Cylinder base gasket, radial shaft seal rings, cylinder, valves or piston rings defective (ser­vice case)
• Spark plug does not seal up (see chapter
"Maintenance").
• Spring in the starter broken, broken parts inside the engine (service case)
Carburetor soiled (service case)
Engine starts up, but it
Fuel supply
Fuel in the tank
dies immediately
Insufcient power
Several systems can be affected
Machine runs at idle speed
simultaneously
Extract from the spare parts list
Use original MAKITA spare parts only. Your MAKITA service center is respon­sible for repairs and for the replacement of other parts.
Item MAKITA No. Quantity Designation
1 367 010 995 1 Spark plug NGK-CMR 6A
2 365 060 470 1 Fastening nut 3 366 224 010 1 2-line trimmer head complete
4 369 224 070 1 Mowing line ø 3.0 mm x 15 meters 5 369 224 072 1 Mowing line ø 3.0 mm x 120 meters
6 367 210 460 1 Oil bottle (without oil) 7 362 224 140 1 4-tooth star blade 8 367 601 300 1 Tank cap complete
9 374 350 120 1 Air lter 10 374 350 090 1 Air lter
• Idle setting not correct (see chapter
"Operation").
• Suction head soiled (see chapter "Mainte­nance")
• Carburetor soiled (service case)
• Tank vent defective, fuel line interrupted, cable or Start/Stop switch defective (service case)
• Air lter soiled (see chapter "Maintenance")
• Carburetor soiled, mufer clogged, exhaust
gas passage in the cylinder clogged (service case)
BCX3400 BCX3410
26
Page 27
Technical data of the brushcutters BCX3410/BCX3400
Cubic capacity 34.5 cm
3
Power rating according to ISO 8893 1.2 kW
Rated speed 7,000 rpm
Max. engine speed with one-piece metal cutting tool1) 10,000 rpm
Max. speed of the tool spindle with one-piece metal cutting tool1) 7,300 rpm
Idle speed 3,000 rpm
Engaging speed 4,100 rpm
Carburetor (diaphragm carburetor) WALBRO WYL
Ignition system Transistor ignition
Spark plug NGK-CMR 6A
Electrode gap 0.7-0.8 mm
Sound power level L
Sound pressure level L
Vibration acceleration a
– right handle (idle/maximum speed) 3.5/5.4 m/s
according to ISO 10884
WA av
at the workplace according to ISO 7912
pA av
according to ISO 7916
h,w
2)4)5)
100.5 dB (A)
2)4)5)
91.1 dB (A)4 / 92.4 dB (A)
4)
BCX3400
– left handle (idle/maximum speed) 2.0/5.4 m/s
Vibration acceleration a
– front handle (idle/maximum speed) 2.1/7.7 m/s
according to ISO 7916
h,w
4)
BCX3410
– rear handle (idle/maximum speed) 2.5/11.8 m/s
4
/ 100.3 dB (A)
2
2
2
2
5
5
Fuel consumption according to ISO 88933) 0.458 kg/h
Specic consumption according to ISO 88933) 426 g/kWh
Capacity of the fuel tank 0.65 l
Fuel Regular gasoline
Engine oil (SAE 10W-30, classication API SF or higher) 80 cm
3
Transmission ratio 1.37
Dimensions, length x width x height (without cutting tool) 1760 x 600 x 405 mm
Weight (without cutter guard, cutting tool, fuel) MS-352 U 7.4 kg, MS-352 C 6.6 kg
1)
In case of the use of the MAKITA line trimmer head, Part No. 366 224 010, the permissible maximum speed of the line trimmer
head is not exceeded.
2)
Data takes into account the idle and maximum speed operating states equally.
3)
At max. engine power
4)
With one-piece metal cutting tool
5)
With 2-line trimmer head
27
Page 28
Makita Werkzeug GmbH Postfach 70 04 20 D–22004 Hamburg Germany
Subject to alterations
Form: 995 707 508 (8.06 GB)
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