Makita B06040 User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Random Orbit Sander Ponceuse Orbitale à Disque Lijadora orbital
BO6040
003278
DOUBLE INSULATION DOUBLE ISOLATION DOBLE AISLAMIENTO
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
ENGLISH
SPECIFICATIONS
Model BO6040
Pad size 150 mm (6”)
Orbits per minute 1,600 - 5,800
Overall length 316 mm (12-1/2”)
Net weight 2.7 kg (5.9 lbs)
Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
Note: Specifications may differ from country to country.
GENERAL SAFETY RULES
USA002-2
(For All Tools)
WARNING:
Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area clean and well lit. Cluttered
benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away
while operating a power tool. Distractions can
cause you to lose control.
Electrical Safety
4. Double insulated tools are equipped with a
polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insula-
tion eliminates the need for the three wire grounded power cord and grounded power supply system.
5. Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and refrigera­tors. There is an increased risk of electric shock if
your body is grounded.
6. Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
7. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immedi­ately. Damaged cords increase the risk of electric
shock.
8. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These cords are rated for outdoor use and reduce the risk of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inat-
tention while operating power tools may result in serious personal injury.
10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, cloth­ing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in mov­ing parts.
11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger
on the switch or plugging in tools that have the switch on invites accidents.
12. Remove adjusting keys or wrenches before turn­ing the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
13. Do not overreach. Keep proper footing and bal­ance at all times. Proper footing and balance
enables better control of the tool in unexpected situ­ations.
14. Use safety equipment. Always wear eye protec­tion. Dust mask, non-skid safety shoes, hard hat, or
hearing protection must be used for appropriate con­ditions. Ordinary eye or sun glasses are NOT eye protection.
2
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to a stable platform. Hold-
ing the work by hand or against your body is unsta­ble and may lead to loss of control.
16. Do not force tool. Use the correct tool for your application. The correct tool will do the job better
and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with
sharp cutting edges are less likely to bind and are easier to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged,
have the tool serviced before using. Many acci-
dents are caused by poorly maintained tools.
22. Use only accessories that are recommended by the manufacturer for your model. Accessories
that may be suitable for one tool, may become haz­ardous when used on another tool.
SERVICE
23. Tool service must be performed only by qualified repair personnel. Service or maintenance per-
formed by unqualified personnel could result in a risk of injury.
24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unau-
thorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
Table 1. Minimum gage for cord
Ampere Rating
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
SPECIFIC SAFETY RULES
USB040-5
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to sander safety rules. If you use this tool unsafely or incorrectly, you can suffer serious per­sonal injury.
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Con-
tact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
2. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.
3. Hold the tool firmly.
4. Do not leave the tool running. Operate the tool only when hand-held.
5. This tool has not been waterproofed, so do not use water on the workpiece surface.
6. Ventilate your work area adequately when you perform sanding operations.
7. Use of this tool to sand some products, paints and wood could expose user to dust containing hazardous substances. Use appropriate respira­tory protection.
8. Be sure that there are no cracks or breakage on the pad before use. Cracks or breakage may cause a personal injury.
3
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS
The followings show the symbols used for tool.
V............................volts
A ...........................amperes
Hz..........................hertz
....................alternating current
.......................no load speed
.......................Class II Construction
.../min....................orbits per minute
USD205-1
FUNCTIONAL DESCRIPTION
CAUTION:
Always be sure that the tool is switched off and
unplugged before adjusting or checking function on the tool.
Switch action
CAUTION:
Before plugging in the tool, always check to see
that the slide switch actuates properly and returns to the “OFF” position when the rear of the slide switch is depressed.
Switch can be locked in “ON position for ease of
operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.
To start the tool, slide the slide switch toward the I (ON) position. For continuous operation, press the front of the slide switch to lock it.
003287
1. Slide switch
1
To stop the tool, press the rear of the slide switch, then slide it toward the O (OFF) position.
Speed adjusting dial
003289
1. Speed adjust­ing dial
1
The rotating speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 5. Higher speed is obtained when the dial is turned in the direction of number 5. And lower speed is obtained when it is turned in the direction of number 1. Refer to the table for the relationship between the num­ber settings on the dial and the approximate rotating speed.
Number
1 2 3 4 5
Orbits per min.
1,600 2,100 3,600 5,100 5,800
Roto-orbit pad rotating
speed per min.
180 240 420 590 670
CAUTION:
If the tool is operated continuously at low speeds for
a long time, the motor will get overloaded and heated up.
The speed adjusting dial can be turned only as far
as 5 and back to 1. Do not force it past 5 or 1, or the speed adjusting function may no longer work.
The tools equipped with electronic function are easy to operate because of the following features.
Constant speed control
Electronic speed control for obtaining constant speed. Possible to get fine finish, because the rotating speed is kept constant even under load condition.
Soft start feature
Safety and soft start because of suppressed starting shock.
Selecting the action mode
003292
1. Change lever
1
Roto-orbit mode
4
003290
Use the change lever to change the rotation mode. Roto-orbit mode is orbital action plus rotation action of
pad for rough sanding and polishing. Random orbit mode is orbital action of pad for fine sand-
ing.
Random orbit mode
Sanding
Use / Material Paintwork: Sanding Repairs (scratches, rust spots) Rough paint stripping Plastics: Soft plastics (PVC/ABS) Hard plastics (FRP) Woods: Softwood Hardwood Veneers Metals: Non-ferrous metal (aluminum, copper) Steel Steel, rust removal Hard metal (stainless steel)
003293
1. Change lever
1
Mode selection
Roto-orbit/Random
Roto-orbit/Random
Roto-orbit/Random
Roto-orbit/Random
Rotate the change lever counterclockwise for roto-orbit mode and clockwise for random orbit mode.
CAUTION:
Do not rotate the change lever when the tool is
running. The tool will be damaged.
Typical applications for sanding and polishing
Speed control setting
Random
Roto-orbit
Roto-orbit
Random
Random
Roto-orbit Roto-orbit Roto-orbit
1 - 3 2 - 3 4 - 5
1 - 3 1 - 3
1 - 3 3 - 5 1 - 2
1 - 3 3 - 5 4 - 5 4 - 5
Super soft/Soft
Soft/Hard
Super soft/Soft
Super Soft
Soft/Hard
Super soft
003294
Pad
Soft
Hard
Soft
Soft
Soft
Soft
Polishing
Applying wax Removing wax Polishing
The above information is intended only as a guide. In each case, the most appropriate sanding disc grain should be determined by preliminary trials.
Use / Material
Mode selection
ASSEMBLY
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Roto-orbit Roto-orbit Roto-orbit
Installing side grip (optional accessory)
Speed control setting
2 - 4 4 - 5 4 - 5
003297
1
5
Pad
Sponge pad
Felt pad
Wool pad
1. Side grip
Remove one of the screws which secure the head cover. Screw the side grip on the tool securely. The side grip can be installed on either side of the tool.
Installing or removing abrasive disc
CAUTION:
Always use hook-and-loop system abrasive discs.
Never use pressure-sensitive abrasive discs.
To install the abrasive disc, first remove all dirt or foreign matter from the pad. Then attach the abrasive disc to the pad, using the hook-and-loop system of the abrasive disc and the pad. Be careful to align the holes in the abrasive disc with those in the pad.
To remove the disc from the pad, just pull up from its edge.
Changing pad
1
3
Makita offers an extensive range of optional super soft, soft and hard pads. Remove the screw counterclockwise from the center of the base with a hex wrench. After changing the pad, tighten the screw clockwise securely.
Dust collection (optional accessory)
12
003302
1. Abrasive disc
1
003315
2
3
1. Screw
2. Hex wrench
3. Pad
003328
1. Dust outlet
2. Cuff
3. Hose
If other hose with an inner diameter of 24 mm (15/16”), attach the joint between the dust outlet and the cuff.
1
003329
1. Joint
OPERATION
Sanding operation
CAUTION:
Never switch on the tool when it is in contact with
the workpiece, it may cause an injury to operator.
Never run the tool without the abrasive disc. You
may seriously damage the pad.
Never force the tool. Excessive pressure may
decrease the sanding efficiency, damage the abrasive disc or shorten tool life.
Hold the tool firmly. Turn the tool on and wait until it attains full speed. Then gently place the tool on the work­piece surface. Keep the pad flush with the workpiece and apply slight pressure on the tool.
Polishing operation
CAUTION:
Use only a Makita genuine sponge pad, felt pad or
wool pad (optional accessories).
Always operate the tool at low speed to prevent
work surfaces from damage/burning.
Never force the tool. Excessive pressure may
decrease the polishing efficiency and cause motor overload, resulting in tool malfunction.
003338
If a Makita hose is used, you can connect the cuff to the dust outlet directly.
6
Applying wax
1
Use an optional sponge pad. Apply wax to the sponge pad or work surface. Run the tool to smooth out wax.
NOTE:
First, wax a non critical portion of the work surface
to make sure that the tool will not scratch the surface or result in uneven waxing.
Removing wax
1
Use an optional felt pad. Run the tool to remove wax.
Polishing
1
Use an optional wool pad. Run the tool and apply the wool pad gently to the work surface.
003340
1. Sponge pad
003342
1. Felt pad
003344
1. Wool pad
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other maintenance or adjustment should be performed by Mak-
ita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are
recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Hook-and-loop type abrasive discs (with pre-
punched holes)
Sanding cloth 150
Pad 150 (Super soft, Soft, Hard)
Hook-and-loop type sponge pad
Hook-and-loop type wool pad
Hook-and-loop type felt pad
Side grip
Joint
Hex wrench
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and
tear:
the tool has been abused, misused or improperly
maintained:
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPE­CIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
EN0006-1
7
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limi­tation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
8
FRANÇAIS
SPÉCIFICATIONS
Modèle BO6040
Dimensions du plateau 150 mm (6”)
Nombre doscillations par minute 1,600 - 5,800
Longueur totale 316 mm (12-1/2”)
Poids net 2.7 kg (5.9 lbs)
Le fabricant se réserve le droit de modifier sans avertissement les spécifications.
Note: Les spécifications peuvent varier selon les pays.
RÈGLES DE SÉCURITÉ GÉNÉRALES
USA002-2
(Pour tous les outils)
AVERTISSEMENT:
Vous devez lire et comprendre toutes les instructions. Le non-respect, même partiel,
des instructions ci-après entraîne un risque de choc électrique, dincendie et/ou de blessures graves.
CONSERVEZ CES INSTRUCTIONS
Aire de travail
1. Veillez à ce que laire de travail soit propre et bien éclairée. Le désordre et le manque de lumière
favorisent les accidents.
2. Nutilisez pas d’outils électriques dans une atmosphère explosive, par exemple en présence de liquides, de gaz ou de poussières inflammables. Les outils électriques créent des
étincelles qui pourraient enflammer les poussières ou les vapeurs.
3. Tenez à distance les curieux, les enfants et les visiteurs pendant que vous travaillez avec un outil électrique. lls pourraient vous distraire et vous
faire une fausse manoeuvre.
Sécurité électrique
4. Les outils à double isolation sont équipés d’une fiche polarisée (une des lames est plus large que lautre), qui ne peut se brancher que d'une seule façon dans une prise polarisée. Si la fiche nentre pas parfaitement dans la prise, inversez sa position ; si elle n’entre toujours pas bien, demandez à un électricien qualifié dinstaller une prise de courant polarisée. Ne modifiez pas la
fiche de l’outil. La double isolation élimine le
besoin dun cordon d’alimentation à trois fils avec mise à la terre ainsi que dune prise de courant mise à la terre.
5. Évitez tout contact corporel avec des surfaces mises à la terre (tuyauterie, radiateurs, cuisinières, réfrigérateurs, etc.). Le risque de
choc électrique est plus grand si votre corps est en contact avec la terre.
6. Nexposez pas les outils électriques à la pluie ou à leau. La présence deau dans un outil électrique
augmente le risque de choc électrique.
7. Ne maltraitez pas le cordon. Ne transportez pas loutil par son cordon et ne débranchez pas la fiche en tirant sur le cordon. Nexposez pas le cordon à la chaleur, à des huiles, à des arêtes vives ou à des pièces en mouvement. Remplacez immédiatement un cordon endommagé. Un cordon endommagé augmente le
risque de choc électrique.
8. Lorsque vous utilisez un outil électrique à lextérieur, employez un prolongateur pour lextérieur marqué W-A ou W. Ces cordons
sont faits pour être utilisés à l’extérieur et réduisent le risque de choc électrique.
Sécurité des personnes
9. Restez alerte, concentrez-vous sur votre travail et faites preuve de jugement. Nutilisez pas un outil électrique si vous êtes fatigué ou sous l'influence de drogues, dalcool ou de médicaments. Un instant dinattention suffit pour
entraîner des blessures graves.
10. Habillez-vous convenablement. Ne portez ni vêtements flottants ni bijoux. Confinez les cheveux longs. Napprochez jamais les cheveux, les vêtements ou les gants des pièces en mouvement. Des vêtements flottants, des bijoux
ou des cheveux longs risquent d’être happés par des pièces en mouvement.
11. Méfiez-vous dun démarrage accidentel. Avant de brancher loutil, assurez-vous que son interrupteur est sur ARRÊT. Le fait de transporter
9
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