Makita AN610H Owner's Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES
Construction Nailer Cloueuse de construction Clavadora de construcción
AN610H
009172
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
AVERTISSEMENT:
Pour votre propre sécurité, prière de lire attentivement avant l'utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.
ADVERTENCIA:
Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.
1
ENGLISH
SPECIFICATIONS
Model
Air pressure 140 - 320 PSIG (0.98 - 2.26 MPa)
Nail length
Nail capacity 200 - 400 pcs.
Min. hose diameter 5.0 mm (3/16")
Dimensions (L X H X W) 282 mm X 277 mm X 136 mm (11-1/8" X 10-15/16" X 5-3/8")
Net weight 1.9 kg (4.2 lbs)
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.
USB092-1
IMPORTANT SAFETY INSTRUCTIONS
WARNING: WHEN USING THIS TOOL, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. For personal safety and proper operation and maintenance of the tool, read this instruction manual carefully before using the tool.
2. Always wear safety glasses to protect your eyes from dust or nail injury. The safety glasses should conform with the requirements of ANSI Z87.1. WARNING: It is an employer's responsibility to enforce the use of safety eye protection equipment by the tool operators and by other persons in the immediate working area.
3. Wear hearing protection to protect your ears against exhaust noise and head protection. Also wear light but not loose clothing. Sleeves should be buttoned or rolled up. No necktie should be worn.
4. Rushing the job or forcing the tool is dangerous. Handle the tool carefully. Do not operate when under the influence of alcohol, drugs or the like.
5. General Tool Handling Guidelines:
(1) Always assume that the tool contains
fasteners.
(2) Do not point the tool toward yourself or
anyone whether it contains fasteners or not.
(3) Do not actuate the tool unless the tool is
placed firmly against the workpiece.
(4) Respect the tool as a working implement.
Wire-collated coil nail 32 mm (1-1/4") - 65mm (2-1/2")
Sheet-collated coil nail 32 mm (1-1/4") - 65 mm (2-1/2")
(5) No horseplay. (6) Do not hold or carry the tool with a finger
on the trigger.
(7) Do not load the tool with fasteners when
any one of the operating controls is activated.
(8) Do not operate the tool with any power
source other than that specified in the tool operating/safety instructions.
6. An improperly functioning tool must not be used.
7. Sparks sometimes fly when the tool is used. Do not use the tool near volatile, flammable materials such as gasoline, thinner, paint, gas, adhesives, etc.; they will ignite and explode, causing serious injury.
8. The area should be sufficiently illuminated to assure safe operations. The area should be clear and litter-free. Be especially careful to maintain good footing and balance.
9. Only those involved in the work should be in the vicinity. Children especially must be kept away at all times.
10. There may be local regulations concerning noise which must be complied with by keeping noise levels within prescribed limits. In certain cases, shutters should be used to contain noise.
11. Do not play with the contact element: it prevents accidental discharge, so it must be kept on and not removed. Securing the trigger in the ON position is also very dangerous. Never attempt to fasten the trigger. Do not operate a tool if any portion of the tool operating controls is inoperable, disconnected, altered, or not working properly.
12. Operate the tool within the specified air pressure on the tool label for safety and longer tool life. Do not exceed the recommended max. operating pressure. The tool should not be
2
AN610H
connected to a source whose pressure potentially exceeds 480 PSIG (3.39 MPa).
13. Never use the tool with other than compressed air. If bottled gas (carbon dioxide, oxygen, nitrogen, hydrogen, air, etc.) or combustible gas (hydrogen, propane, acetylene, etc.) is used as a power source for this tool, the tool will explode and cause serious injury.
14. Always check the tool for its overall condition and loose screws before operation. Tighten as required.
15. Make sure all safety systems are in working order before operation. The tool must not operate if only the trigger is pulled or if only the contact element is pressed against the wood. It must work only when both actions are performed. Test for possible faulty operation with nails unloaded and the contact element in fully pulled position.
16. Check walls, ceilings, floors, roofing and the like carefully to avoid possible electrical shock, gas leakage, explosions, etc. caused by striking live wires, conduits or gas pipes.
17. Use only nails specified in this manual. The use of any other nails may cause malfunction of the tool.
18. Do not permit those uninstructed to use the tool.
19. Make sure no one is nearby before nailing. Never attempt to nail from both the inside and outside at the same time. Nails may rip through and/or fly off, presenting a grave danger.
20. Watch your footing and maintain your balance with the tool. Make sure there is no one below when working in high locations, and secure the air hose to prevent danger if there is sudden jerking or catching.
21. On rooftops and other high locations, nail as you move forward. It is easy to lose your footing if you nail while inching backward. When nailing against perpendicular surface, nail from the top to the bottom. You can perform nailing operations with less fatigue by doing so.
22. A nail will be bent or the tool can become jammed if you mistakenly nail on top of another nail or strike a knot in the wood. The nail may be thrown and hit someone, or the tool itself can react dangerously. Place the nails with care.
23. Do not leave the loaded tool or the air compressor under pressure for a long time out in the sun. Be sure that dust, sand, chips and foreign matter will not enter the tool in the
place where you leave it setting.
24. Do not point the ejection port at anyone in the vicinity. Keep hands and feet away from the ejection port area.
25. When the air hose is connected, do not carry the tool with your finger on the trigger or hand it to someone in this condition. Accidental firing can be extremely dangerous.
26. Handle the tool carefully, as there is high pressure inside the tool that can be dangerous if a crack is caused by rough handling (dropping or striking). Do not attempt to carve or engrave on the tool.
27. Stop nailing operations immediately if you notice something wrong or out of the ordinary with the tool.
28. Always disconnect the air hose and remove all of the nails:
(9) When unattended. (10) Before performing any maintenance or
repair.
(11) Before cleaning a jam. (12) Before moving the tool to a new location.
29. Perform cleaning and maintenance right after
finishing the job. Keep the tool in tip-top condition. Lubricate moving parts to prevent rusting and minimize friction-related wear. Wipe off all dust from the parts.
30. Do not modify tool without authorization from Makita.
31. Do not attempt to keep the trigger or contact element depressed with tape or wire. Death or serious injury may occur.
32. Always check contact element as instructed in this manual. Nails may be driven accidentally if the safety mechanism is not working correctly.
33. Ask Makita's Authorized service centers for periodical inspection of the tool.
34. To maintain product SAFETY and RELIABILITY, maintenance and repairs should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
SAVE THESE INSTRUCTIONS.
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
3
Symbols
The followings show the symbols used for tool.
Read and understand tool labels and
manual.
Operators and others in work area must
wear safety glasses with side shields.
Keep fingers away from trigger when
not driving fasteners to avoid accidental firing.
INSTALLATION
Selecting compressor
3
(cfm ft /min)
320 PSIG (2.26 MPa)
250 PSIG (1.76 MPa)
170 PSIG (1.18 MPa)
USD501-1
Selecting air hose
004294
Use a high pressure resistant air hose. Use an air hose as large and as short as possible to assure continuous, efficient nailing operation.
CAUTION:
Low air output of the compressor, or a long or
smaller diameter air hose in relation to the nailing frequency may cause a decrease in the driving capability of the tool.
Lubrication
Compressor air output per minute
009196
The air compressor must comply with the requirements of ANSI B19.3. Select a compressor that has ample pressure and air output to assure cost-efficient operation. The graph shows the relation between nailing frequency, applicable pressure and compressor air output. Thus, for example, if nailing takes place at a rate of approximately 50 times per minute at a compression of 250 PSIG (1.76 MPa, a compressor with an air output over 90 liters/minute is required. Pressure regulators must be used to limit air pressure to the rated pressure of the tool where air supply pressure exceeds the tool's rated pressure. Failure to do so may result in serious injury to tool operator or persons in the vicinity.
Nailng frequency
(times/min)
004295
To insure maximum performance, install an air set (oiler, regulator, air filter) as close as possible to the tool. Adjust the oiler so that one drop of oil will be provided for every 30 nails. When an air set is not used, oil the tool with pneumatic tool oil by placing 2 (two) or 3 (three) drops into the air fitting. This should be done before and after use. For proper lubrication, the tool must be fired a couple of times after pneumatic tool oil is introduced.
009192
4
FUNCTIONAL DESCRIPTION
CAUTION:
Always disconnect the air hose before adjusting or
checking function on the tool.
Adjusting the nailing depth
CAUTION:
Always disconnect the hose before adjusting the
depth of nailing.
1. Adjuster
2. Shallow
2
3
009179
123
009180
If nails are driven too deep, turn the adjuster clockwise. If nails are driven too shallow, turn the adjuster countercolockwise. The adjustable range is 0 - 6 mm (0 - 1/4") (One full turn allows 0.8 mm (1/32") adjustment.)
Hook
CAUTION:
Always disconnect the hose when hanging the tool
using the hook.
Never hang the tool on a waist belt or like.
Dangerous accidental firing may result.
1
009181
3. Deep
1
1. Too deep
2. Flush
3. Too shallow
1. Hook
The hook is convenient for hanging the tool temporarily. This hook can be installed on either side of the tool. When changing the installation position, remove the screw with a screwdriver. Install the hook on another side for installation and then secure it with the screw.
Use the nose adapter
CAUTION:
Always disconnect the hose before installing or
removing the nose adapter.
1. Hole
2. Protrusion
3. Nose adapter
1
2
3
009182
If you like to protect the surface of worpiece, attach the nose adapter of contact trip. When nailing workpieces with easily-marred surfaces, use the nose adapter. To attach the nose adapter to the contact arm, press it onto the contact arm until the protrusion in three places inside the nose adapter fit in three holes in the contact arm.
ASSEMBLY
CAUTION:
Always disconnect the air hose before loading the
nailer.
Loading the nailer
CAUTION:
Make sure that the coil support plate is set to the
correct step for used nails.
1. Magazine cap
2. Latch lever
3. Door
1
2
3
009174
Disconnect the air hose from the tool. Select nails suitable for your work. Depress the latch lever and open the door and magazine cap.
5
Select nails suitable for your work. Depress the latch lever and open the magazine cap. Lift and turn the coil support plate so that the arrow with nail size indicated on the coil support plate will point to the corresponding graduation increment marked on the magazine. If the tool is operated with the coil support plate set to the wrong step, poor nail feed or malfunction of the tool may result.
1. Adjustfit
2. Change plate
1
3. Arrow
009195
(2)
(1)
1. Trigger
2. Contact element
1
2
1. Trigger
2. Contact element
3
009175
2
Place the nail coil over the coil support plate. Uncoil enough nails to reach the feed claw. Place the first nail in the driver channel and the second nail in the feed claw. Place other uncoiled nails on feeder body. Close the magazine cap slowry until it lock after checking to see that the nail coil is set properly in the magazine.
1. Door
2. Nail guide
3. Feeder
1
2
009176
3
Connecting air hose
Slip the air socket of the air hose onto the air fitting on the nailer. Be sure that the air socket locks firmly into position when installed onto the air fitting. A hose coupling must be installed on or near the tool in such a way that the pressure reservoir will discharge at the time the air supply coupling is disconnected.
OPERATION
CAUTION:
Make sure all safety systems are in working order
before operation.
1. To drive a nail, you may place the contact element against the workpiece and pull the trigger, or
1
2
009194
2. Pull the trigger first and then place the contact element against the workpiece.
No. (1) method is for intermittent nailing, when you
wish to drive a nail carefully and very accurately. No. (2) method is for continuous nailing.
CAUTION:
However when the tool is set to the "Intermittent
Nailing" mode, WITH THE TRIGGER HELD IN A HALF-PULLED POSITION, an unexpected nailing could occur, if contact element is allowed to re-contact against the workpiece or the other surface under the influence of recoil. In order to avoid this unexpected nailing, perform as follows;
A. Do not place the contact element against the
workpiece with excessive force.
B. Pull the trigger fully and hold it on for 1-2
seconds after nailing.
For No. (1) method, set the change lever to
the
position. For No. (2) method, set the change lever to the
position. After using the change lever to change the nailing method, always make sure that the change lever is properly set to the position for the desired nailing method.
6
009177
(
1. Change lever
2. Trigger
1
2
1. Change lever
2. Trigger
1
2
009187
1. 0.7 mm (1/32”) or less thick for
1
steel plate
2. Thickness of workpiece
2
10 mm (3/8”) or more
3.
4. C-shaped steel
3
4
1
2
(Thickness 1.6 mm (1/16”) - 2.3
3/32”) )
mm
1. Nail driven to a proper depth
2. Nail driven too deep will cause deformation of workpieces
009178
Nailing of steel plate
WARNING:
Use 2.3 mm (3/32") or les steel for C-shaped one.
The tool will bounce severely and a nail struck back, causing serious injuries.
Use hardened nails only for steel plate.
Using other purposed nails may cause serious injuries.
When nailing, hold the tool so that it stands upright
to the driving surface. Slanted nailing may cause nails to strike back, causing serious injuries.
When fastening a corrugated zinc plate on the
C-shaped steel, use 0.7 mm (1/32") or less thick plate and 32 mm (1-1/4") long hardened nails. Failure to do so may cause nails to strike back, causing serious injuries.
Do not use the tool for nailing on ceiling or roof.
Choose and use nails more than 10 mm (3/8") longer than total thickness of all workpiece to be fastened by referring to the table below.
Material thicknes
1.8-22(5/64"-7/8")
10-27(3/8"-1-1/16")
15-30(19/32"-1-3/16")
15-38(19/32"-1-1/2")
009197
(mm)
Nail length
(mm)
32(1-1/4")
38(1-1/2")
45(1-25/32")
50(2")
009188
CAUTION:
Depending on the hardness and total thickness of
all workpiece in combination to be fastened, enough fastening may not be obtained. Nailing on steel plate to excessive depth may extremely reduce the fastening force. Before nailing, adjust the nailing depth properly.
In the nailing on the steel plate, the driver may be
clogged due to susceptibility to wear. When it is worn, sharpen it or replace it with a new one.
Nailing of concrete
WARNING:
Use hardened nails only for concrete.
Using other purposed nails may cause serious injuries.Do not nail directly on the concrete or do not use to fasten directly the steel plate to the concrete. Failure to do so may cause concrete fragments to fly off or nails to strike back, causing serious injuries.
When nailing, hold the tool so that it stands upright
to the driving surface. Slanted nailing may cause concrete fragments to fly off or nails to strike back, causing serious injuries.
Do not use on the surface that objects hang from,
such as area where hangers for sewer pipe, dust
pipe etc. are set up Choose and use nails so that the penetration amount into concrete ranges 10 mm (3/8") - 15 mm (5/8") by referring to the table below.
7
Wood thickness Nail length
(mm) (mm) (mm)
009199
20(3/4")
25(1")
30(1-3/16")
35(1-3/8")
32(1-1/4")
38(1-1/2")
45(1-3/4")
50(2")
1
2
3
Concrete
Approx. 12(1/2")
Approx. 13(1/2")
Approx. 15(5/8") Approx. 15(5/8")
1. Nail length
2. Wood thickness
3. Concrete range 10 mm (3/8") ­15 mm (5/8")
Jammed nailer
009184
1. Small rod
1
1. Screwdriver
009190
CAUTION:
Use this tool only for soft concrete built up not so
long before. Using on the hard concrete may cause nail bending or nailing to insufficient depth.
When the penetration amount into concrete comes
to more than 15 mm (5/8"), nailing to the sufficient length may not be obtained.
Cutting off the sheet
009183
CAUTION:
Always disconnect the hose before cutting off the
sheet. Tear off the output sheet in the direction of the arrow when using the sheet collated nails.
MAINTENANCE
CAUTION:
Always disconnect the air hose from the tool before
attempting to perform inspection or maintenance.
1
009185
CAUTION:
Always disconnect the air hose and remove the
nails from the magazine before cleaning a jam. When the nailer becomes jammed, do as follows: Open the magazine cap and remove the nail coil. Insert a small rod or the like into the ejection port and tap it with a hammer to drive out the nail jamming from the ejection port. Reset the nail coil and close the magazine cap.
Drain tool
Remove the hose from the tool. Place the tool so that the air fitting faces down to the floor. Drain as much as possible.
Cleaning of tool
Iron dust that adhere to the magnet can be blown off by using an air duster.
Cap
When not in use, disconnect the hose. Then cap the air fitting with the cap.
1. Cap
1
009193
Storage
When not in use, the nailer should be stored in a warm and dry place. Maintenance of compressor, air set and air hose
8
1. Drain cock
1
004317
1
004318
1. Air filter
After operation, always drain the compressor tank and the air filter. If moisture is allowed to enter the tool, It may result in poor performance and possible tool failure. Check regularly to see if there is sufficient pneumatic oil in the oiler of the air set. Failure to maintain sufficient lubrication will cause O-rings to wear quickly.
1. Oiler
2. Pneumatic oil
1
To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION:
These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose. If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
Nails
Air hoses
Safety goggles
2
004319
Keep the air hose away from heat (over 60°C, over 140°F), away from chemicals (thinner, strong acids or alkalis). Also, route the hose away from obstacles which it may become dangerously caught on during operation. Hoses must also be directed away from sharp edges and areas which may lead to damage or abrasion to the hose.
Stove
Thinner
004320
9
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others: repairs are required because of normal wear and tear: the tool has been abused, misused or improperly maintained: alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
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