Disc Grinder
180
230
mm
mm
(7”)
(9”)
MODEL
MODEL
INSTRUCTION MANUAL
9607BL
9609B
SPECIFICATIONS
MODEL
9607BL
96098
I
No load speed
I
[
(RPM)
6,000
6,000
1
I
1
450
450
Overall length
mm
(1,7-314“1
mm
(47-314”)
1
I
I
Net weight
6.0
kq
6.3
kg
113.2
(13.9
Ibsl
Ibs)
DOUBLE
INSULATION
I
Spindle thread
I
5/8-11
UNC
518- 11
UNC
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK
OF
FIRE, ELECTRIC SHOCK, AND PER-
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp
lit.
or wet locations. Keep work area well
Don‘t use tool
3.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don‘t let visitors contact tool or extension cord.
4.
STORE IDLE TOOLS. When not
or locked-up place
5.
DON’T FORCE TOOL.
it
was intended.
6.
USE RIGHT TOOL. Don‘t force small tool or attachment to do the job of a
heavy-duty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Don’t wear loose clothing or jewelry. They can be caught
7.
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
8.
USE SAFETY GLASSES. Also use face or dust mask
dusty.
DON‘T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than using
IO.
your hand and
11.
DON’T OVERREACH. Keep proper footing and balance at all times.
12.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and
rized service facility. Inspect extension cords periodically and replace
damaged. Keep handles dry, clean, and free from oil and grease.
13.
DISCONNECT TOOLS. When not
ing accessories, such as blades, bits, cutters.
in
presence of flammable liquids or gases.
in
use, tools should be stored
-
out of reach of children.
It
will
do the job better and safer at the rate for which
it
frees both hands to operate tool.
in
Don’t expose power tools to rain.
in
dry, and high
if
cutting operation is
it
to disconnect from
if
damaged, have repaired by autho-
if
use, before servicing, and when chang-
2
14.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it
on.
15.
AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool
on switch. Be sure switch is OFF when plugging
16.
OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and
17.
STAY ALERT.
tool when you are tired.
18.
CHECK DAMAGED PARTS. Before further use
part that is damaged should be carefully checked to determine that
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere
manual. Have defective switches replaced by authorized service center. Don't
use tool if switch does not turn
19.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20.
REPLACEMENT PARTS. When servicing, use only identical replacement parts.
21.
POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug
polarized outlet only one way. If the
reverse the plug. If
the proper outlet.
Watch
it
Do
what
you
are
doing,
it
still does not fit, contact a qualified electrician to install
not change the plug
use common sense. Don't operate
on and off.
plug
does not fit fully
in
in.
so
marked.
of
the tool, a guard or other
of
parts, mounting, and
in
any way.
with
this instruction
with
will
in
the outlet,
finger
it
will
grounded
fit
in
a
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
with
nameplate of the tool. A power source
in
for the tool can result
the tool. If
voltage less than the nameplate rating is harmful to the motor.
in
doubt,
SERIOUS INJURY to the user - as well as damage to
DO
NOT PLUG IN THE TOOL. Using a power source
voltage greater than that specified
with
3
ADDITIONAL SAFETY RULES
1.
Keep guards
2.
Use only wheels having a maximum operating speed at least as high as
Load RPM” marked on the tool’s nameplate.,When using depressed center
wheels, be sure to use only fiberglass-reinforced wheels.
3.
Check the wheel carefully for cracks or damage before operation. Replace
cracked or damaged wheel immediately.
4.
Use only flanges specified for this tool.
5.
Be careful not to damage the spindle, the flange (especially the installing
surface) or the lock
breakage.
6.
Hold the tool firmly.
7.
Keep hands away from rotating parts.
8.
Make sure the wheel is not contacting the workpiece before the switch is
turned on.
9.
Before using the tool on an actual workpiece, let
for vibration or wobbling that could indicate poor installation or a poorly
balanced wheel.
IO.
Use the specified surface of the wheel to perform the grinding.
11.
Watch out for flying sparks. Hold the tool
and other persons or flammable materials.
12.
Do
not leave the tool running. Operate the tool only when hand-held.
13.
Do not touch the workpiece immediately after operation;
hot and could burn your skin.
in
place.
nut.
Damage to these parts could result
it
run for a while. Watch
so
that sparks fly away from you
it
may be extremely
in
“No
wheel
SAVE
4
THESE INSTRUCTIONS.
Mount the inner flange onto the spindle.
Lock
Fit the wheel
on
over the inner flange and
nut
screw the lock nut onto the spindle.
Inner
flange
To
remove the wheel, follow the installation procedure in reverse.
I
5
Switch action
TO
start
the
tool, simply pull
Release
operation, pull the trigger and then push in
the lock button.
locked position, pull the trigger fully, then
release
the trigger to stop. For continuous
To
stop
it.
the
the
tool from the
trigger.
'
'
Lock
/
button
1
CAUTION
Before plugging in the tool, always check to
and returns to the "OFF" position when released.
Operation
Hold the tool firmly. Turn the tool on and
then apply the wheel or disc to the work-
piece.
In general, keep the edge of the wheel or
disc
piece surface.
During the break-in period with
wheel, do not work the grinder in the
direction or
Once the edge of the wheel has been
rounded off by use, the wheel may be
worked in both A and
WARNING:
If should never be necessary to force the tool. The weight of the tool applies adequate
pressure. Forcing and excessive pressure could cause dangerous wheel breakage.
*Continued use of
injury. Depressed center wheel should not be used after
11
be removed from service and rendered unusable by intentional destruction.
:
at
an angle of about
it
will cut into the workpiece.
5
mm
(4-1/2")
see
that the trigger switch actuates properly
15'
to the work-
a
new
B
B
directions.
a
worn-out wheel may result in wheel explosion and serious personal
it
has been worn down to
in diameter. Use of the wheel after this point
is
unsafe and
it
should
6
MAINTENANCE
CAUTION
Always be sure that the tool
inspection or maintenance.
Replacing carbon brushes
Remove and check the carbon brushes
regularly. Replace when they wear down
to the limit mark. Keep the carbon brushes
clean and free to
carbon brushes should be replaced
same time. Use only identical carbon
brushes.
Use
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
:
is
switched off and unplugged before attempting
slip
in the holders. Both
a
screwdriver to remove the brush
at
the
to
perform
Limit mark
To
maintain product SAFETY and RELIABILITY, repairs, any other maintenance or
adjustment should be performed by Makita Authorized or Factory Service Centers,
always using Makita replacement parts.
7
ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use
accessories or attachments should be used only in the proper and intended manner.
of
any other accessories or attachments might present a risk
of
injury
to
persons. The
0
Wheel cover
Part
NO.
164396-4
164397-2
@
Lock
nut
(For depressed center wheel)
No.
Part
@
Rubber pad
Part
224512-1
No.
743012-7
Size
45
8
In"
180
(7") 9607BL
(9')
230
For Model
9W9B
Inner flange
(For depressed center wheel)
Part
Depressed center wheel
(1 per pkg)
Part
741413-3
7di~ifi-7
741421-4 24 230
741422.2
89
No.
2241 11
No. I Grit
24 180
I
RS
1
36
-9
I
17" x 1/4"x
(9'
Size
In"
x 6 x 22
x 6 x
X
1/4" X 7/8')
7/8")
22
I
For Model
I
9607BL
96096
@
Abrasive disc
(1
0
per pkg)
794091 -8
794092-6
794093-4
8-0
79421
794094-2
794095-0
794220-3
794221-1 120
@
Flexible grinding wheel
(IO
per pkg)
794265-1
794233-4 180
794234-2
794235-0
794236-8 120
I
1
16
80
100
(includes
Slze
x
x
1 /8" x 7/8")
(7"
one
Part
No 743027-41
(mml
3
back
180 (7")
x
22
up
pad,@
0
Sanding lock nut
(For abrasive
Part
No.
@
Wire cup brush
Part
743207
743206
743706
0
Lock
nut wrench
No.
Part
No.
Part
0
Grip
37
Part
No.
48
disc)
224517-1
No
2
A
R
Diameter
28
782412-6 (For 9609B)
782413-4 (For 9607BL)
273480-5
4"
6'
0
Urethane washer
14
Part No. 261039-0
When using wire brush, mount urethane
washer 14
spindle.
It
will
to
the
easier to remove wire brush.
make it
9
DISC GRINDER
180
mm
(7")
230
mm
(9")
Model
Model
9607BL
9609B
Jan.-26-'90
US
10
Note: The switch and other part configurations
may differ from country to country.
MODEL
IT$
9607BL
AiD
96098
DESCRIPTION
AiD
DESCRIPTION
Jan
26-90
US
MACHINE
~
12
21
34
41
51
61
71
91
1
10
1
11
1
12
1
13
3
14
1
15
1
16
AR
17
1
18
4
19
1
20
1
21
1
22
1
23
2
24
2
25
1
26
1
21
1
28
1
29
1
30
1
31
1
32
1
33
Note
The
switch
Pan
Head
Screw
Rest
Head
Housing
Bearing
Bevel
Head
Retainer
Box
Head
Seal
Washpr
Head
Cover
Cover
Flange
Nut
Bevel
other
Screw
Screw
Screw
Key
Screw
5/8-45
M6x16 IWith Washer1
M5x25 IWilh Washer1
R
629LB
9
S - 17
Gear
M5x12 IWith Washerl
48
M5x18 IWith Washer1
4
25
5
M5x16
Holder
89
S-
Gear
part
specifications
Tool
Pan
Retaining Ring
6
Pin
Compression Spring
Gear
Ball
Flat Washer
Spindle Lock Bush
Retaining Ring
Spiral
Pan
Bearing
Ball Bearing 6203LLB
Shim
Bearing
Pan
Pin
6
Woodruff
Spindle
Dust
Spring
Pan
Wheel
Wheel
Inner
Lock
Retaining Ring
Ring 12
Spiral
Ball Bearing 6201LLB
and
MACHINE
~
1
34
35
3
1
36
country
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
58
59
60
61
62
63
64
10
to
1
country
1
I
1
1
1
1
1
1
2
2
2
2
1
1
1
1
I
2
1
2
2
2
1
1
1
2
1
1
12
7
58
12
19
may
dlffer
from
Retainer
Bearing
Pan
Baffle Plate
Woodruff
Fan
ARMATURE ASSEMBLY
IWith
Insulation Washer
Ball
FIELD ASSEMBLY
Band
Rubber Pin 4
Pan
Carbon Brush
Brush
Rivet
Name Plate
Motor
Switch
Dust
Pan
Pan
Handle
Pan
Pan
Pan
Strain Relef
Card
Cord
Pan
Handle
Grip 37
40
Head
Screw
M5x14 IWith Washer)
Key
4
92
Irem
38 - 411
Bearing 6200LB
Head
Screw
M5x85 IWiih Washer & Bond1
Holder
Cap
0-5
Housing
Cover
Head
Screw
M4x25 IWith Washerl
Head
Screw
M6x30 IWith Washerl
Set
IWith Item 641
Head
Screw
M4x25 IWith Washerl
Head
Screw
M4x10
Head
Screw
M4x18 IWith Washerl
Guard
Head
Screw
M6x30 IWith Washer1
Set
IWith Item 551
IWith
Washer1
11
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and
state to state. Some states do not allow the exclusion
damages,
limitation on how long an implied warranty lasts,
so
the above limitation
or
exclusion may not apply to you. Some states do not allow
or material, Makita
you
may also have other rights which vary from
or
limitation of incidental
so
the above limitation may not apply to
will
repair (or at
or
consequential
our
option,
you.
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
Anjo, Aichi
446
Japan
883085E061
PRINTED IN JAPAN
1992 - 9
-
N
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