Makita 9500D User Manual

INSTRUCTION MANUAL MANUEL D'INSTRUCTION MANUAL DE INSTRUCCIONES

Cordless Grinder Meuleuse à Batterie Esmeriladora inalámbrico

9500D

001017

WARNING:

For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

AVERTISSEMENT:

Pour votre propre sécurité, prière de lire attentivement avant l’utilisation. GARDER CES INSTRUCTIONS POUR RÉFÉRENCE ULTÉRIEURE.

ADVERTENCIA:

Para su seguridad personal, LEA DETENIDAMENTE este manual antes de usar la herramienta. GUARDE ESTAS INSTRUCCIONES PARA FUTURA REFERENCIA.

ENGLISH

SPECIFICATIONS

Model 9500D

Wheel diameter 100 mm (4”)

No load speed (RPM) 6,500/min

Overall length 225 mm (8-7/8”)

Net weight 1.0 kg (2.2 lbs)

Rated voltage D.C.7.2 V

Standard battery cartridge 7000

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.

• Note: Specifications may differ from country to country.

GENERAL SAFETY RULES

USA003-2

(FOR ALL BATTERY OPERATED TOOLS)

WARNING:

Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit. Cluttered

benches and dark areas invite accidents.

2. Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks

which may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away

while operating a power tool. Distractions can

cause you to lose control.

Electrical Safety

4. A battery operated tool with integral batteries or

a separate battery pack must be recharged only with the specified charger for the battery. A

charger that may be suitable for one type of battery may create a risk of fire when used with another battery.

5. Use battery operated tool only with specifically

designated battery pack. Use of any other batter-

ies may create a risk of fire.

Personal Safety

6. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inat-

tention while operating power tools may result in serious personal injury.

7. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose

clothes, jewelry, or long hair can be caught in moving parts.

8. Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the

switch or inserting the battery pack into a tool with the switch on invites accidents.

9. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left

attached to a rotating part of the tool may result in personal injury.

10. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance

enable better control of the tool in unexpected situations.

11. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or

hearing protection must be used for appropriate conditions.

Tool Use and Care

12. Use clamps or other practical way to secure and support the workpiece to a stable platform. Hold-

ing the work by hand or against your body is unstable and may lead to loss of control.

13. Do not force tool. Use the correct tool for your application. The correct tool will do the job better

and safer at the rate for which it is designed.

14. Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is

dangerous and must be repaired.

15. Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures

reduce the risk of starting the tool accidentally.

16. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in

the hands of untrained users.

17. When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together

may cause sparks, burns, or a fire.

18. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with

sharp cutting edge are less likely to bind and are easier to control.

19. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many acci-

dents are caused by poorly maintained tools.

20. Use only accessories that are recommended by the manufacturer for your model. Accessories

that may be suitable for one tool may create a risk of injury when used on another tool.

SERVICE

21. Tool service must be performed only by qualified repair personnel. Service or maintenance per-

formed by unqualified personnel may result in a risk of injury.

22. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unau-

thorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

USB063-1

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to grinder safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Always use proper guard with grinding wheel. A

guard protects operator from broken wheel fragments.

2. Accessories must be rated for at least the speed recommended on the tool warning label. Wheels

and other accessories running over rated speed can fly apart and cause injury.

3. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live”

wire will make exposed metal parts of the tool “live” and shock the operator.

4. When using depressed center grinding wheels, be sure to use only fiberglass-reinforced wheels.

5. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.

6. Check the wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately. Run the tool (with guard) at no load for about a minute, holding tool away from others. If wheel is flawed, it will likely separate during this test.

7. Use only flanges specified for this tool.

8. Be careful not to damage the spindle, the flange (especially the installing surface) or the lock nut. Damage to these parts could result in wheel breakage.

9. NEVER use tool with wood cutting blades or other sawblades. Such blades when used on a grinder frequently kick and cause loss of control leading to personal injury.

10. Hold the tool firmly.

11. Keep hands away from rotating parts.

12. Make sure the wheel is not contacting the workpiece before the switch is turned on.

13. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.

14. Use the specified surface of the wheel to perform the grinding.

15. Watch out for flying sparks. Hold the tool so that sparks fly away from you and other persons or flammable materials.

16. Do not leave the tool running. Operate the tool only when hand-held.

17. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.

18. ALWAYS wear proper apparel including long sleeve shirts, leather gloves and shop aprons to protect skin from contact with hot grindings.

19. Use of this tool to grind or sand some products, paints and wood could expose user to dust containing hazardous substances. Use appropriate respiratory protection.

SAVE THESE INSTRUCTIONS

WARNING:

MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Always cover the battery terminals with the battery cover when the battery cartridge is not used.

6. Do not short the battery cartridge: (1) Do not touch the terminals with any conduc-

tive material.

(2) Avoid storing battery cartridge in a con-

tainer with other metal objects such as nails, coins, etc.

(3) Do not expose battery cartridge to water or

rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

7. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50°C (122°F).

8. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

9. Be careful not to drop or strike battery.

ENC004-1

SAVE THESE INSTRUCTIONS

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged.

Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F). Let a hot battery cartridge cool down before charging it.

4. Charge the Nickel Metal Hydride battery cartridge when you do not use it for more than six months.

FUNCTIONAL DESCRIPTION

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

• Always switch off the tool before insertion or

removal of the battery cartridge.

• To remove the battery cartridge, pull out the set

plate on the tool and grasp both sides of the cartridge while withdrawing it from the tool.

• To insert the battery cartridge, align the tongue on

the battery cartridge with the groove in the housing and slip it into place. Snap the set plate back into place. Be sure to close the set plate fully before using the tool to prevent the battery cartridge from accidentally falling out of the tool.

• Do not use force when inserting the battery

cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

Shaft lock

001018

001030

1. Set plate

2. Battery cartridge

1. Shaft lock

CAUTION:

• Never actuate the shaft lock when the spindle is

moving. The tool may be damaged.

Press the shaft lock to prevent spindle rotation when installing or removing accessories.

Switch action

001044

1. Switch button

Mount the pad onto the spindle. Fit the wheel and outer flange onto the spindle and temporarily secure with the screw.

To tighten the screw, press the shaft lock firmly so that the spindle cannot revolve, then use the hex wrench to securely tighten the screw clockwise.

001092

1. Hex wrench

2. Screw

3. Shaft lock

CAUTION:

• Before inserting the battery cartridge into the tool,

always check to see that the switch button actuates properly.

• Switch can be locked in “ON” position for ease of

operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.

To start the tool, simply press the switch button. Release the switch button to stop. For continuous operation, press the switch button fully, then release it. To stop the tool from the locked position, press the switch button fully again, then release it.

ASSEMBLY

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before carrying out any work on the tool.

Installing or removing flex wheel

WARNIN G:

• Always use supplied guard when flex wheel is on

tool. Wheel can shatter during use and guard helps to reduce chances of personal injury.

1 2

3 4

001079

1. Screw

2. Outer flange

3. Flexible grinding wheel

4. Pad

To remove the wheel, follow the installation procedure in reverse.

Hex wrench storage

When not in use, store the hex wrench as shown in the figure to keep it from being lost.

001118

1. Hex wrench

OPERATION

Sharpening with flexible grinding wheel

WARNIN G:

• It should never be necessary to force the tool.

Forcing and excessive pressure could cause dangerous wheel breakage.

• ALWAYS replace wheel if tool is dropped while

grinding.

• NEVER bang or hit grinding disc or wheel onto

work.

001132

CAUTION:

• Never switch on the tool when it is in contact with

the workpiece, it may cause an injury to operator.

• Always wear safety goggles or a face shield during

operation.

Hold the tool firmly. Turn the tool on and then apply the wheel to the workpiece so that the wheel and blade angle are parallel. Move the wheel constantly in the direction shown in the figure, so that grinding action will be even.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the

battery cartridge is removed before attempting to perform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

EN0001-1

Ni-Cd

Recycling the Battery

The only way to dispose of a Makita battery is to recycle it. The law prohibits any other method of disposal.

To recycle the battery:

1. Remove the battery from the tool.

2. a) Take the battery to your nearest Makita Fac-

Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling. See your local Yellow Pages under “Tools-Electric”.

tory Service Center

or b) Take the battery to your nearest Makita

Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.

ACCESSORIES

CAUTION:

• These accessories or attachments are

recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Wheel guard

• Plastic pad (Inner flange 65)

• Outer flange 30

• 100 mm (4”) Flex wheel

• Hex wrench 4

• Various type of Makita genuine batteries and

chargers

MAKITA LIMITED ONE YEAR WARRANTY

Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where:

• repairs have been made or attempted by others:

• repairs are required because of normal wear and

tear:

• the tool has been abused, misused or improperly

maintained:

• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.

MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.

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