Makita 906 User Manual

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Die Grinder
MODEL 906
DOUBLE INSULATION
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
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SPECIFICATIONS
Model 906
Collet size 1/4”
No load speed (RPM) 25,000/min.
Overall length 283 mm (11-1/8”)
Net weight 0.9 kg (2.0 lbs)
• Manufacturer reserves the right to change specifications without notice.
• Specifications may differ from country to country.
GENERAL SAFETY RULES USA002-2
(For All Tools)
WARNING:
Read and understand all instructions. Failure to follow all
instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work A re a
1. Keep your work area clean and well lit.
Cluttered benches and dark areas invite acci­dents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Powe r
tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Dis-
tractions can cause you to lose control.
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Electrical Safety
4. Double insulated tools are equipped with a polarized plug (one blade is wider than the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified elec­trician to install a polarized outlet. Do not change the plug in any way. Double insula-
tion eliminates the need for the three wire grounded power cord and grounded power supply system.
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5. Avoid body contact with grounded sur­faces such as pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged
cords increase the risk of electric shock.
8. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor
use and reduce the risk of electric shock.
Personal Safety
9. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
10. Dress properly. Do not wear loose cloth­ing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with
your finger on the switch or plugging in tools that have the switch on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on. A wrench or a
key that is left attached to a rotating part of the tool may result in personal injury.
13. Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are NOT eye protection.
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or
against your body is unstable and may lead to loss of control.
16. Do not force tool. Use the correct tool for your application. The correct tool will do the
job better and safer at the rate for which it is designed.
17. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools with sharp cutting edges are less likely to bind and are easier to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool ser­viced before using. Many accidents are
caused by poorly maintained tools.
22. Use only accessories that are recom­mended by the manufacturer for your model. Accessories that may be suitable for
one tool, may become hazardous when used on another tool.
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SERVICE
23. Tool service must be performed only by
qualified repair personnel. Service or main-
tenance performed by unqualified personnel could result in a risk of injury.
24. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.
USE PROPER EXTENSION CORD: Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage num­ber, the heavier the cord.
Table 1: Minimum gage for cord
Ampere Rating
More Than Not More Than AWG
0 6 18 16 16 14
6 10 18161412 10 12 16 16 14 12 12 16 14 12 Not Recommended
Volts Total length of cord in feet
120 V 25 ft. 50 ft. 100 ft. 150 ft.
SPECIFIC SAFETY RULES USB006-2
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to grinder safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.
1. Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running
over rated speed can fly apart and cause injury.
2. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a live wire will
make exposed metal parts of the tool “live” and shock the operator.
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3. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.
4. Check the wheel carefully for cracks or damage before operation. Replace cracked or damaged wheel immediately. Run the tool at no load for about a minute, holding tool away from others. If wheel is flawed, it will likely separate during this test.
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5. Hold the tool firmly.
6. Keep hands away from rotating parts.
7. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
8. Before using the tool on an actual work­piece, let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
9. Watch out for flying sparks. Hold the tool so that sparks fly away from you and other persons or flammable materials.
10. Do not leave the tool running. Operate the tool only when hand-held.
11. Do not touch the workpiece immediately after operation; it may be extremely hot and could burn your skin.
12. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
13. Do not use water or grinding lubricant.
14. Do not use this tool as cutter.
15. ALWAYS wear proper apparel including
long sleeve shirts, leather gloves and shop aprons to protect skin from contact with hot grindings.
16. Use of this tool to grind or sand some products, paints and wood could expose user to dust containing hazardous sub­stances. Use appropriate respiratory pro­tection.
SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.
SYMBOLS USD201-2
The followings show the symbols used for tool.
V .......................volts
A ....................... amperes
Hz .....................hertz
................ alternating current
....................no load speed
n
˚
....................Class II Construction
.../min................revolutions or reciprocation per
minute
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FUNCTIONAL DESCRIPTION
1. Switch
1
CAUTION:
Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool.
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Switch action
CAUTION:
Before plugging in the tool, always check to see that the tool is switched off.
Switch can be locked in “ON position for ease of operator comfort during extended use. Apply caution when locking tool in “ON” position and maintain firm grasp on tool.
To start the tool, press the ON ( I ) side of the switch. To stop the tool, press the OFF (O) side of the switch.
ASSEMBLY
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1. Wrench 17
2. Wrench 10
3. Collet nut
CAUTION:
Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.
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Installing or removing wheel point
Loosen the collet nut and insert the wheel point into the collet nut. Use the smaller wrench to hold the spindle and the larger one to tighten the collet nut securely.
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The wheel point should not be mounted more than 10 mm (3/8) from the collet nut. Exceeding this distance could cause vibration or a broken shaft. To remove the wheel point, follow the installation procedure in reverse.
CAUTION:
A 1/4 collet cone is provided as standard equipment. Use an optional collet cone 1/8 to install a 1/8 shank wheel point.
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OPERATION
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1. Dressing stone
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Turn the tool on without the wheel point making any contact with the workpiece and wait until the wheel point attains full speed. Then apply the wheel point to the workpiece gently. To obtain a good finish, move the tool in the leftward direc­tion slowly.
CAUTION:
Apply light pressure on the tool. Excessive pressure on the tool will only cause a poor finish and overloading of the motor.
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Dressing wheel point
When the wheel point becomes “loaded” with various bits and particles, you should dress the wheel point with the dressing stone.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, carbon brush inspection and replacement, any other mainte­nance or adjustment should be performed by Makita Autho­rized or Factory Service Centers, always using Makita replacement parts.
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ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Wheel points
Collet cone (1/4, 1/8”)
Wrench 10
Wrench 17
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Cut
Makita Canada Inc. 1950 Forbes Street, Whitby, Ontario L1N 7B7
Fold
Stamp Timbre
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Your answers to the following questions are appreciated.
1. This product was purchased from?
Hardware/lumber Store
2. Use of the product is intended for?
Construction trade
5. Any comments?
Industrial Supply
Other ( )Tool Distributor
Home maintenance
Other ( )Industrial maintenance
3. How did you first learn of Makita Power Tools?
4. Most favored points are?
Certificate of Warranty
Mail to Makita
Date Purchased Model No.
Month Day Year 20
Serial No.
Magazine/Newspaper
Store display
Design
Price
Catalog
Other ( )From dealer
Powe rFeatures
Other ( )Size
Initial Last Name
Street Address
City Province
AGE:
Under 19 20-29 30-39 40-49 Over 50
Occupation:
Dealer's Name & Address:
Paste Paste Paste Paste Paste Paste
10
Paste Paste Paste Paste Paste Paste Paste Paste
Male Female MarriedSingle
Postal Code
Paste Paste Paste Paste Paste Paste
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Factory Service Centres
Head Office: 1950 Forbes St., Whitby, Ontario, L1N 7B7
Regional Office: 11771 Hammersmith Way, Richmond
Regional Office: 6389 boul. Couture, St. Leonard, Quebec
Dartmouth: 202 Brownlow Avenue
Ville St. Laurent: 1140 Rue Bégin, Ville St. Laurent, Quebec
Les Saules: 1200 St. Jean Baptiste, Unit 106, Les Saules,
Nepean: 210 Colonnade Road, Unit 11, Nepean,
Whitby: 1950 Forbes St., Whitby, Ontario, L1N 7B7
London: 317 Adelaide St. S., Unit 117, London,
Mississauga: 6350 Tomken Rd., Unit 8, Mississauga,
Calgary: #8-6115 Fourth St. S.E., Calgary
Edmonton: 11614-149 Street, Edmonton, Alberta,
Richmond: 11771 Hammersmith Way, Richmond, B.C.,
Coquitlam: 2131 Hartley Ave., #103
Winnipeg: 1670 St. James Street, Winnipeg, Manitoba,
Saskatoon: 206A-2750 Faithful Avenue Saskatoon,
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or con­tact our customer service department (Tel) 1-800-263-3734
(905) 571 - 2200 1-800-263-3734
(604) 272 - 3104 1-800-663-0909B.C. V7A 5H6
(514) 323 - 1223 1-800-361-7049H1P 3J5(Montreal)
(902) 468 - 7064 1-888-625-4821Dartmouth, N.S., B3B 1T5
(514) 745 - 5025 1-888-745-5025H4R 1X1(Montreal)
(418) 871 - 5720 1-800-663-5757Quebec, G2E 5E8(Quebec)
(613) 224 - 5022 1-888-560-2214Ontario, K2E 7M1(Ottawa)
(905) 571 - 2200 1-800-263-3734
(519) 686 - 3115 1-800-571-0899Ontario, N5Z 3L3
(905) 670 - 7255 1-888-221-9811Ontario, L5T 1Y3
(403) 243 - 3995 1-800-267-0445Alberta, T2H 2H9
(780) 455 - 6644 1-888-455-6644T5M 3R3
(604) 272 - 3104 1-800-663-0909V7A 5H6
(604) 525 - 7434 1-800-266-7738Coquitlam, B.C. V3K 2Z3
(204) 694 - 0402 1-800-550-5073R3H 0L3
(306) 931 - 0111 1-888-931-0111Saskatchewan, S7K 6M6
CUSTOMER RECORD
When you need service...
Explain the problem in a letter
Enclose the letter with the tool
Package carefully and send prepaid
to the nearest Makita factory or authorized service centre
DATE
PURCHASED:
DEALERS NAME
& ADDRESS:
MODEL NO.:
SERIAL NO.:
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MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makitas Factory or Authorized Service Centres. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply:
where normal maintenance is required,
repairs have been made or attempted by others,
the tool has been abused, misused or improperly maintained,
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE, AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away
from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.
883181-231
Rua Makita Brasil,
200 Bairro dos Alvarengas, São Beranardo do Campo,SP - CEP - 09852-080
PABX (0xx11) 4392-2411 - Fax (0xx11) 4392-2902 e-mail: makita@makita.com.br
Servilço de Atendimento ao Consumidor : 0800-19-2680 e-mail: sac@makita.com.br
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