Makita 90350, 9035DW User Manual

Page 1
Cordless Finishing Sander
MODEL
MODEL
With Fast Charger
INSTRUCTION MANUAL
90350
9035DW
SPEC I FI
CAT
Pad
size
93
mm x 185 mm
13
518
x
Battery Cartridge 7000
Voltage
72V
7
IO
114
N
S
i
Charging
time
1
Hr
No load speed Overall length
6
000
R1min 185
Model DC7100 Fast charger
Input Output
A
C
only
50Hz 60Hr
DC
72V
mm
145 mm x 80
(5
Net weight
114
i
Dimensions Net
iL
x
W
314
x
3
118
x
mm
1
3
kg
Hi
x
61
mm
x
2
318
i
I2
9
11
lbsi
weight
0
7
5
kg
lbsi
Page 2
IMPORTANT
SAFETY INSTRUCTIONS
(For
All
Tools)
WARNING:
WHEN USING ELECTRIC TOOLS, BASIC SAFE­TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE
RISK
OF FIRE, ELECTRIC SHOCK, AND PER-
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2.
CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area well Don't use tool in presence of flammable liquids or gases.
KEEP CHILDREN AWAY.
3.
Don't let visitors contact tool or extension cord. STORE IDLE TOOLS. When not
4.
high or locked-up place DON'T FORCE TOOL.
5.
it
was intended.
6.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended.
7.
DRESS PROPERLY. Don't wear loose clothing in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.
8.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty.
DON'T ABUSE CORD. Never carry tool by cord or yank
9.
receptacle. Keep cord from heat, oil, and sharp edges. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
IO.
your hand and DON'T OVERREACH. Keep proper footing and balance at all times.
11.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
12.
safer performance. Follow instructions for lubricating and changing acces­sories. Inspect tool cords periodically and authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECT TOOLS. When not
13.
ing accessories, such
it
frees both hands to operate tool.
All
visitors should be kept away from work area.
-
out of reach of children.
It
will do the
as
blades, bits, cutters.
lit.
Don't expose power tools to rain.
in
use, tools should be stored
job
better and safer at the rate for which
or
jewelry. They can be caught
it
to disconnect from
if
damaged, have repaired by
in
use, before servicing, and when chang-
in
dry, and
2
Page 3
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
14.
see that keys and adjusting wrenches are removed from tool before turn-
it
on.
ing AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
15.
on switch. Be sure switch is OFF when plugging OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
16.
extension cords intended for use outdoors and
17.
STAY ALERT. Watch what you are doing, use common sense. Don't oper­ate tool when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
18.
part that is damaged should be carefully checked to determine that operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manu­al. Have defective switches replaced by authorized service center. Don't use tool if switch does not turn
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
19.
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures. REPLACEMENT PARTS. When servicing, use only identical replacement
20.
parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to the user the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
it
on and off.
in.
so
marked.
-
as well as damage to
it
will
3
Page 4
IMPORTANT SAFETY INSTRUCTIONS
I.
SAVE THESE INSTRUCTIONS
contains important safety and operating instructions for battery charger.
2.
Before using battery charger, read all instructions and cautionary markings
(1)
on
3.
CAUTION - To reduce risk of injury, charge only MAKITA Battery Other types of batteries may burst causing personal injury and damage.
4.
Do not expose charger to rain or snow.
5.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
6.
To reduce risk cord when disconnecting charger.
7.
Make sure cord is located otherwise subjected to damage or stress.
8.
An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
b.
c. That wire size is at least as large as the one specified in the table below.
battery charger,
of
as those of plug on charger; That extension cord is properly wired and in good electrical condition; and
(2)
battery, and
damage to electric plug and cord, pull by plug rather than
so
that
TABLE
(3)
product using battery.
it
will not be stepped on, tripped over, or
in
a risk of fire and electric shock. If
1
-
This manual
7000.
Length of Cord (Feet) AWG Size of Cord
4
25 50
18 18
100
18
150
16
Page 5
ADDITIONAL SAFETY RULES
FOR CHARGER
1.
Do
not charge Battery Cartridge when temperature is BELOW 10°C
or ABOVE 4OoC
2.
Do
not attempt to use a step-up transformer, an engine generator
power receptacle.
3.
Do
not allow anything to cover or clog the charger vents.
4.
Do
not short the battery cartridge. A battery short can cause a large current
flow, overheating, possible burns and even a breakdown.
5.
Do
not store the tool and Battery Cartridge in locations where the tempera-
ture may reach or exceed
6.
Do
not incinerate the Battery Cartridge even if
completely worn out. The battery cartridge can explode in
(104OFI.
&
5OoC
BATTERY CARTRIDGE
(122OF).
it
is severely damaged or is
a
ADDITIONAL SAFETY RULES
FOR CORDLESS FINISHING SANDER
fire.
(5OOF)
or
DC
1. Be aware that this tool is always in an operating condition, because not have to be plugged into an electrical outlet.
2.
Hold the tool firmly with both hands.
3.
Do
not leave the tool running. Operate the tool only when hand-held.
4.
This tool has not been waterproofed, surface.
so
do not use water on the working
SAVE THESE INSTRUCTIONS.
it
does
5
Page 6
Installing or removing
0
Always switch off the tool before insertion or removal of the battery cartridge.
0
To remove the battery cartridge, pull out the
set
plate on the tool and grasp both
sides of the cartridge while withdrawing
battery
cartridge
Battery cartridge
it
Set plate
i
from the barrel.
0
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip
set
place. Snap the
Be sure to close the
plate back into place.
set
plate fully before
it
into
using the tool.
0
Do
not use force when inserting the battery cartridge.
it
is
If the cartridge does not slide in easily,
not being inserted correctly.
Charging
Plug the fast charger into your power
so
source. Insert the battery cartridge
that the plus and minus terminals on the bat­tery cartridge are on the same sides
as
their
respective markings on the fast charger.
Insert the cartridge fully into the port
that
it
rests on the charger port floor.
so
The charging light will come on and charg­ing will begin. If the charging light does not come on, press the reset button. If the charging light goes out within even after pressing the reset button couple of times, the battery cartridge after the charging light goes out to press the reset button again.) Replace
10
seconds
a
is
dead. (CAUTION : Wait for more than 5 seconds
it
with a new one. When the charging light goes out after about one hour, you may remove the fully charged battery cartridge. After charging, unplug the charger from the power source.
CAUTION
0
Your new battery cartridge
0
If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs,
and try to charge
0
When you charge a new battery cartridge or a battery cartridge which has not been used for not indicate
it
completely a couple of times.
0
If you wish to charge two battery cartridges, allow
:
a
long period,
is
not charged. You will need to charge
let
the cartridge cool off for a while. Then re-insert
it
once more.
it
may not accept a full charge. This
a
problem. You can recharge the battery cartridge fully after discharging
is
15
minutes between chargings on the
it
before use.
a
normal condition and does
fast charger.
6
it
Page 7
Attaching the abrasive paper *Pull out the clamp lever and insert the
paper end. Be careful to maintain the proper paper tension. Align edges of paper with either edge of the pad. (Pre­bending the paper makes attachment easier.) Once the paper the clamp lever to After inserting teeth of the clamper hold Otherwise the paper will be loose and subject to slippage, resulting in uneven sanding operation.
the
is
in place, return
its
original position.
paper, make sure the
it
securely.
\
Clamper
Clamp
I
lever
Ll
7
Page 8
Switch action
*To
start the tool, simply push the switch
button.
Release
the switch button to
stop.
I
Switch
button
I
CAUTION
:
Before inserting the battery cartridge into the tool, be sure the switch actuates pro­perly.
Operation
*A
finishing sander
move
only
a
a
time. Since the quality of the surface
is
generally used to re-
small amount of material
more important than the amount of stock removed, do not bear down on the sander. Keep the base flush with the material all
times. Undue pressure may damage
the paper and shorten tool life.
CAUTION
:
Never run the tool without paper. YOU may seriously damage the pad.
at
is
at
*You can put
a
high polish on furniture or other fine surfaces by using the sander.
CAUTION
If the tool
tool to rest for
8
:
is
operated continuously until the battery cartridge has discharged, allow the
15
minutes before proceeding with a fresh battery.
a
cloth under
Page 9
MAINTENANCE
CAUTION Always be sure that the tool attempting to perform inspection or maintenance. To maintain product SAFETY and
RELlABl LITY, repairs, maintenance and adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use
The accessories or attachments should
Abrasive papers
Fast charger
Model
:
DC7100
is
switched off and the battery cartridge
of
any other accessories or attachments might present a risk of injury to persons.
be
used only in the proper and intended manner.
0
Battery cartridge
Part
No.
632003-2
7000
is
removed before
12
V
Model
Battery holster Part No. 823033-3C
Fast charger
DC7012
Holster holds extra battery
9
Page 10
Aug
17
CORDLESS FINISHING SANDER
Model
90350
84
US
10
Note: The switch and other part configurations
may differ from country to country.
Page 11
MODEL 90350
'FoM
GD
DESCRIPTION
""0"
A&,
DESCRIPTION
Sep
-19-'84
US
11
21
34
41
51
61
78
81 91
1
10
11
1
12
1 1
13
Note
The
switch
Housing
SeI
Name
Plate
Rivet
0
Bsllery
Holder
Compression
Switch
Pan Head Push
Rod
Housing
Set
Motor Spindle
Ball
Bearing
Rino
9
and
other
1WNh
Item
5
Spring
Screw
M4x22 1With Washer1
[With
Item
609LLB
part
Specifications
1
1
1
2 2
i
4
1
1
1
Ballancel
Flat
Washer
Ball
Bearing
Flat
Washer
Countersunk
Foot
Clamper
Base
Pan Head Rubber Pin 4 Rubber Pin Rubber
Pin
7
627LLUX
5
Head
Screw
Screw
M4x12 [With Washeil
4 4
M4x10
91
16
17
country
10
19
20
21
22
24
25
26
to
country
6
I1
may
differ
from
11
Page 12
MAKKA
LlMmED
ONE YEAR WARRANTY
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one- year,period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
a
repairs have been made or attempted by others:
a
repairs are required because of normal wear and tear:
a
The tool has been abused, misused or improperly maintained;
a
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON­SEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential
limitation
damages,
so
the above limitation or exclusion may not apply to you. Some states do not allow
on how long an implied warranty lasts,
Policy
so
the above limitation may not apply to you.
t
Makita Corporation
3-11
-8,
Sumiyoshi-cho,
446
Anjo, Aichi
Japan
883551A068
PRINTED
1991
IN
-
JAPAN
11
-
N
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